Charlotte
Ruhmlieb
*a,
Maria
Taplick
a,
Matz
Nissen
b,
Ivan
Baev
b,
Christian
Strelow
a,
Sebastian
Hentschel
a,
Marcel
Dohrmann
a,
Michael
Martins
b,
Tobias
Kipp
a and
Alf
Mews
a
aUniversity of Hamburg, Institute of Physical Chemistry, Grindelallee 117, 20146 Hamburg, Germany. E-mail: charlotte.ruhmlieb@uni-hamburg.de
bUniversity of Hamburg, Institute for Experimental Physics, Luruper Chaussee 149, 22761 Hamburg, Germany
First published on 4th April 2022
We present a novel plasma-assisted approach to deposit crystalline triazine-based graphitic carbon nitride directly onto solid substrates by fast and specific polymerisation of 2,4,6-triamino-1,3,5-triazine (melamine) in a pulsed rf plasma. We extensively investigate the molecular structure of the melamine precursor by single-crystal diffraction and bond-energy calculations. Moreover, thermogravimetric analysis is conducted to characterise the vaporisation behaviour of melamine. To get insights into the fragmentation of the monomer upon electron impact in the plasma, in situ optical emission spectroscopy is performed. Accurate assignment of the deposition product and its identification as pure triazine-based graphitic carbon nitride involve powder X-ray diffraction and an extensive study via X-ray photoelectron spectroscopy, which excludes the presence of other carbon nitrides. A band gap of 2.1 eV is identified via photoluminescence spectroscopy. Applying a constant dc bias of −210 V relative to ground to the non-heated substrate yields selectivity and prevents the co-deposition of melamine. We identify millisecond plasma pulses and a low duty cycle to be crucial for gaining a sponge-like morphology of the product, which is beneficial for catalytic purposes. Finally, the deposited polymer is investigated in terms of its photocatalytic behaviour by water-splitting experiments.
TGCN is an organic semiconductor with the sum formula C3N4. Its structure can be described as a two-dimensional conjugated polymeric network in which aromatic triazine monomers are linked via bridging nitrogen atoms. Due to this stringent linkage pattern of the monomers, there are virtually no scalable preparation methods to date for precisely fabricating triazine-based graphitic carbon nitride. The material is exclusively composed of alternating covalently bonded sp2-hybridised carbon and nitrogen atoms, forming a two-dimensional aromatic network, thus representing a structural analogue of graphene. Unlike graphene, however, TGCN features a direct band gap of 2.4 eV (single sheet) to 2.0 eV (stacked), which is due to the lone pair electrons of the nitrogen atoms.7,8 As schematically shown in Fig. 1, TGCN formally consists of polycondensed 2,4,6-triamino-1,3,5-triazine (C3N6H6) units, also known as melamine. The two-dimensional linkage occurs via the amine substituents by abstraction of ammonia, which inevitably results in the formation of (nucleophilic) pores of a size of approx. 5 Å.9 The stacking of TGCN layers in the AB or ABC pattern occurs via van-der-Waals forces.9
While TGCN has been described in several theoretical studies,10–12 just a very few publications explicitly report on its synthesis. It should be noted that detailed analyses are required to clearly distinguish TGCN from other carbon nitrides, e.g., from heptazine-based graphitic carbon nitride (HGCN) or poly(triazine) imide (PTI),13 which can form under similar synthesis conditions. One popular technique for the production of graphitic carbon nitrides is the solvothermal synthesis. For this approach, various carbon and nitrogen precursors, such as dicyandiamide (C2H4N4) or halogenated triazines, are mixed in an autoclave together with organic solvents, e.g., benzene or cyclohexane.14–17 The reaction takes place at high pressure when the mixture is heated to normally a few hundred degrees Celsius for several hours. The idea of using high pressure is in principle reasonable to produce TGCN, since TGCN is considered to be energetically less favoured than HGCN.18 However, to the best of our knowledge, forming TGCN has not been achieved via solvothermal approaches so far.
One method that demonstrably led to the formation of TGCN is the ionothermal polycondensation, first described by Algara-Siller et al. in the year 2014 and modified by Noda et al. for the deposition of TGCN on SiOx slides.7,19 Briefly, a conglomerate of dicyandiamide and a eutectic salt mixture of LiBr and KBr is heated within a closed ampoule system following a specific temperature protocol. The overall heating procedure, with a maximum temperature of 600 °C, takes approx. 64 hours and leads to an opaque dark-brown film on glass.19 The fact that TGCN is deposited directly on a substrate is of great advantage. In contrast to powders that need to form stable suspensions, deposited TGCN can be handled as a physical unit with distinct dimensions. Moreover, deposited films offer better processibility, e.g., for multilayer formation and contacting, for electronic device fabrication.
Chemical vapour deposition (CVD) techniques offer the possibility for the controllable and precise deposition of materials onto substrates. In fact, there are a few CVD approaches reported for the deposition of carbon nitrides from the gas phase.20,21 The procedure by Kouvetakis et al. is based on the thermal decomposition of freshly prepared halogenated trimethylsilyl triazines at 400–500 °C and apparently leads to TGCN on solid substrates.20 The need for elevated deposition temperatures represents a sensitive limitation for CVD, particularly in terms of possible substrate materials. The use of plasma as a reactive medium allows for significantly lower substrate temperatures. Moreover, plasma-enhanced chemical vapour deposition (PECVD) tolerates the use of less complex precursors so that even conventional gases such as methane or ammonia can be used as carbon and nitrogen sources for carbon-nitride deposition.22–25 Interestingly, carbon nitrides grown by PECVD often exhibit nanostructuring.25 Thus, compared to a plane film, an increased surface area is created, which in turn can further increase the (photo)catalytic activity of the deposited material per nominal substrate area. However, the previously reported PECVD processes preferably lead to hydrogenated amorphous carbon-nitride structures, but not to the desired TGCN.
We report a novel plasma-based approach for the fast and direct deposition of nanostructured crystalline TGCN onto solid substrates under mild conditions using a home-built PECVD system. Unlike conventional (PE)CVD approaches, we do not use gaseous precursors but insert solid melamine as a monomer that is thermally evaporated inside the reaction chamber and release it into a pulsed plasma. In this way, the fundamental molecular structure of the later product is inherently existent already in the precursor. The monomers only have to be linked by activating the substituents with low-energy plasma pulses. Thus, we do not rely on the arbitrarily correct arrangement of carbon and nitrogen from decomposed methane and ammonia, but precisely polymerise melamine in the gas phase to form pure, crystalline TGCN. Firstly, we focus on the characterisation of the solid single-source precursor melamine, its crystal structure and thermal stability. Then we show how this precursor is thermally vapourised into a capacitively-coupled radio-frequency Ar/N2 plasma. We present spectroscopic data to explore how the monomer molecules are activated or decomposed into reactive fragments by millisecond plasma pulses. The main part of the study describes the characterisation of the deposited TGCN films. Here, we present a detailed combined analysis of the deposited structure via X-ray diffraction, photoluminescence spectroscopy and X-ray photoelectron spectroscopy that clearly confirms the deposited product to be pure TGCN. Finally, we demonstrate the photocatalytic activity of the deposited material for water splitting.
At first, melamine was investigated in detail regarding its molecular structure, thermal stability, and fragmentation behaviour. For this, single crystals of melamine were grown and analysed via X-ray diffraction (XRD) to determine the relative atomic positions and bond lengths. These data were then used to calculate the bond energies. Thermogravimetric analysis (TGA) of melamine was performed to estimate its thermal evaporation behaviour. Finally, the fragmentation of melamine upon plasma impact was investigated via optical emission spectroscopy (OES).
The X-ray diffraction analysis of melamine single crystals reveals that melamine crystallises in space group P21/n with four melamine molecules in the monoclinic unit cell (a = 7.24 Å, b = 7.46 Å, c = 10.12 Å, α = 90.0°, β = 108°, γ = 90.0°). The bond lengths between the aromatic sp2-carbon atoms and the sp2-nitrogen atoms vary between 1.339 Å and 1.354 Å, while the bond lengths between sp2-carbon atoms and sp3-nitrogen atoms of the amine groups are measured to be about 1.345 Å. All bonds between nitrogen atoms and hydrogen atoms in the NH2 substituents are 0.880 Å in length.
From the atomic positions obtained from X-ray diffraction, binding energies were calculated using DFT to identify stable and fragile sites of the molecule. As depicted in Fig. 2(a), the energies of the N–H bonds (4.92 eV) and C–NH2 bonds (4.86 eV) are significantly weaker than the bonds within the aromatic ring. The bond strength between sp2-carbon and sp2-nitrogen is about 6.46 eV, while Diels–Alder type fragmentation of the melamine molecule is associated with an energy of 10.3 eV. Hence, in first approximation, it can be deduced that the pre-formed binding motif of the triazine ring is likely to be preserved at a sufficiently low energy input. In fact, as an organic solid, melamine shows a relatively high thermal stability.
TGA of melamine was conducted by monitoring the weight loss of melamine powder upon heating under an argon atmosphere at normal pressure. The resulting TG curve is shown in Fig. 2(b). From room temperature up to 276 °C the weight of the melamine sample remains constant before a rapid decrease of the weight is displayed. At a temperature of 377 °C the curve flattens abruptly. The residual amount at 400 °C is 15.7 w%. The TGA results indicate that melamine starts to sublimate as an intact molecule at ca. 276 °C, confirming the data from the literature.29 Thermal decomposition in this temperature interval can be excluded since there are no steps visible in the TG or DTG curve. Above 377 °C, the weight loss is decelerated since melamine undergoes condensation reactions under the release of ammonia forming involatile compounds.30 Since melamine sublimates at normal pressure, as proven by TGA, it can be assumed that melamine also evaporates undecomposed at lower pressure. Hence, when the powder is heated to 300 °C at 5 mbar within the PECVD chamber, as reported here, melamine firstly enters the plasma as an intact molecule.
The rf plasma is used as a non-thermal activation and reaction medium and its reactivity can be attributed to the oscillating electrons which collide with the precursor molecules in the gas phase. Depending on the kinetic energy of the colliding electrons, i.e., the electron temperature Te, and the number of collisions, processes like conversion, activation, ionisation, or fragmentation of the precursor can occur. Since radiative recombination of electrons with other species in the plasma can lead to intense UV radiation, also photo-induced reactions of the precursor or precursor species must be considered. The optical light emission of the plasma can be utilised to identify atomic and molecular species that are formed in the gas phase during the synthesis. For this, the overall emitted light of the plasma is collected and spectrally analysed. The measured emission lines can be associated with known atomic or molecular species. Optical emission spectroscopy represents a non-invasive remote technique to investigate plasma processes in situ.
We performed OES to check whether the chosen plasma conditions were sufficient to activate melamine. For this, the emission spectrum of pure argon plasma in the spectral range of 280 nm to 500 nm at 5 mbar chamber pressure and 10 W input power was measured. Then, the same experiment was repeated during additional evaporation of melamine. For assignability of possible nitrogen signals upon melamine fragmentation, pure argon plasma was used instead of the argon–nitrogen mixture as for the actual TGCN deposition. Like in the TGCN fabrication, the plasma was maintained in pulsed mode. The emission spectra of the pure argon plasma and the argon plasma at the same position during the evaporation of melamine are presented in Fig. 2(c). The pure argon spectrum shows a broad signal with peaks at 305.8 nm and 308.0 nm. These peaks can be assigned to OH+31 and OH,32 respectively, which is due to residual moisture. Additional signals appear when melamine enters the plasma. According to the literature, the distinct signals at 327.4, 334.8 and 335.6 nm can be unambiguously assigned to NH species.32–35 The broader signal with local maxima at 355.3, 356.4, and 356.9 nm can be correlated with N2.36 The most intense signal can be observed between 383.8 nm and 386.8 nm, corresponding to cyanide (CN).37–39 The peaks at 390.0 nm, 391.4 nm and 393.3 nm can be assigned to CH species,40 while the signal at 391.4 nm could also be N2+.41 Finally, the prominent multiplet with peaks at 412.1 nm, 413.8 nm, 414.3 nm, 415.2 nm, 416.8 nm, 418.4 nm and 420.3 nm is known as the CN violet band.42
The OES spectrum in Fig. 2(c) suggests a dominance of the CN species over the NH species which should be perceived with care, since different absorption and emission cross-sections of both species must be considered.43 Qualitatively, the strong CN and CH signals confirm the sublimation of individual melamine molecules into the plasma and the distinct NH signals might result from the release of the amine groups. Since the NH signals are typically also observable in ammonia plasmas, fragmented NH3 could also contribute to the NH signals. However, potential NH3 most likely does not originate from polycondensation of the heated melamine, since no clear hydrogen signal, e.g., the Hβ line at 485 nm,44 is visible.
The appearance of additional signals during the evaporation of melamine in argon plasma reveals that even mild reaction conditions (5 mbar, 10 W input power) are sufficient to fragment thermally evaporated melamine molecules at least partially. The exact degree of fragmentation or the absolute amount of the respective fragments is not known since this is not an absolute-calibrated OES. Assuming that the electron energy distribution function (EEDF) of the used plasma can be described as a Maxwell–Boltzmann distribution and taking the average electron temperature Te of 3.2 eV into consideration, as it was experimentally determined via the Boltzmann-plot technique,45,46 it is very likely that only a small fraction of the melamine molecules are explicitly fragmented, as visible particularly from the CH and CN signals in the spectrum. Only a few high-energy electrons (fraction of electrons with >6.4 eV temperature is 26%, see Fig. S2†) might cause this strong fragmentation, while most of the electrons (fraction of electrons with <6.4 eV is 74%) contribute to the activation of melamine leading to soft fragmentation of the non-aromatic substituents. Hence, the majority of the precursor molecules is most likely unaffected, excited without further ionisation, or activated by abstraction of NH and/or H to undergo further reaction to form TGCN on the substrate. It has to be noted that volatile species such as NHx, CHx or CN require substrate temperatures of several hundred degrees Celsius to react on a substrate surface.47,48 Thus, since the substrate is not actively heated, small volatile species that occurred from fragmentation of melamine play a less important role in the deposition of TGCN than the less volatile radical triazine species generated by abstraction or fragmentation of the amine substituents. The emission of these large aromatic species is to be expected in the higher energy UV range, which is not covered here.49In situ FT-IR spectroscopy of the plasma might be helpful to identify these bigger molecular intermediates. Overall, mainly based on the NH signals in the emission spectrum, it can be concluded that melamine is activated by fragmentation or abstraction of the amine groups and part of the melamine molecules is completely decomposed.
To determine whether the deposited product can be described as a type of graphitic carbon nitride in general, structural analysis of the sample was done at first by conducting powder X-ray diffraction (XRD) of the covered substrate. The recorded diffractogram, shown in Fig. 3(b), is characterised by a very low background signal and features only one reflection at 27.1°. Using Bragg's equation, this reflection equals a d-spacing of 0.33 nm and thus can be assigned to the (002) plane originating from the periodic stacking of graphitic layers.54 A reflection at 13.0° which is often related in the literature to the intralayer d-spacing54 (hole-to-hole distance of the nitride pores) of g-C3N4 was not observed here (even without baseline correction) which is a strong indication for the absence of melon,55 PTI13 and HGCN.56 However, it cannot be excluded that the small lateral size of the single-crystalline flakes causes vanishing of a reflection at 13.0°. Hence, from the XRD data it can be deduced that the presented plasma-based approach leads at first to the formation of a graphitic material. Moreover, the XRD patterns of the sample and of pure melamine show no coincidences. This proves that the reaction product is free from unreacted, recrystallised melamine, which in turn demonstrates the efficiency and selectivity of the procedure.
An additional hint for the actual conversion of melamine can be found in the elemental composition of the sample, in particular the carbon-to-nitrogen ratio. Even though standard energy-dispersive X-ray spectroscopy (EDX) measurements are not reliable enough for precise quantification of elements with low mass, such as carbon and nitrogen,57,58 the data show that the relative nitrogen content in the sample (C3.0N4.6) is slightly lower than in the precursor (C3.0N6.0). Since the polymerisation process is inevitably accompanied by the loss of nitrogen and/or nitrogen-containing species, the EDX measurements qualitatively verify the polymerisation of melamine. More importantly, no other elements, particularly no oxygen, were found in the EDX spectra of the sample (see Fig. S6†), which not only confirms the sample to be pure carbon nitride, but also its stability against oxidation.
Since, as mentioned above, the sensitivity of EDX for light elements is low, we further investigated the sample by means of Fourier-transform infrared (FT-IR) spectroscopy to obtain structural information about the sample and to check for oxygen-containing compounds in the structure. We see that the FT-IR spectrum of the sample, shown in Fig. S7,† is significantly different from the spectrum of pure melamine (e.g. absence of signal 1549 cm−159) and that all signals can accurately be assigned according to the literature. The broad bands at 3319 cm−1, 3118 cm−1 and 1599 cm−1 correspond to N–H modes,60,61 while the distinct signals at 2170 cm−1 and 2144 cm−1 can be assigned to the N
C
N molecular building block.62–64 Interestingly, these signals are particularly strong, which can be attributed to a certain abundance of this motif in the polymeric network. Finally, the signal at 806 cm−1 is assigned to the triazine unit.65–67 In the FT-IR spectrum, no signals are observed around 1050 cm−1, 1166 cm−1 or 1250 cm−1 excluding the presence of C–O.68 There is neither a signal at 1740 cm−1 where C
O vibrations would be expected69 nor at 1350–1530 cm−1 for N–O/N
O.70 The band at 1446 cm−1 can be attributed to the C
N stretch vibration mode71 but is also discussed in the literature to originate from chemisorbed carbon-oxide species.72,73 Thus, the FT-IR spectrum confirms that the sample consists of pure, most likely polymeric, carbon nitride. To specify which type of graphitic carbon nitride has been formed, the sample was investigated via photoluminescence (PL) spectroscopy. For this, the covered substrate was irradiated with 403 nm laser light on different spots (theoretical spot size: 215 nm) and emission spectra were recorded, respectively. A representative PL spectrum of the sample is shown in Fig. 3(c). The broad emission signal extends over the entire visible range and shows a maximum at 591 nm, which corresponds to a band gap of 2.1 eV. According to the literature, PTI features a band gap of approx. 3.0 eV74–76 and HGCN of 2.7–2.9 eV,56,77–80 while the band gap of TGCN is reported to be much lower at around 2.0 eV.7,81 Therefore, the PL data give strong evidence that the deposited structure is mainly triazine-based graphitic carbon nitride. The noticeable width of the PL spectrum might be caused by slightly different thicknesses of the TGCN. Considering that single-layer TGCN features a band gap of 2.4 eV,7 the weakly pronounced shoulder in the PL spectrum at 2.4 eV might indicate the presence of such very thin TGCN structures.
To finally verify that our plasma-based approach leads to TGCN, the sample surface was extensively investigated at the level of chemical bonds by X-ray photoelectron spectroscopy (XPS). The resulting survey spectrum, depicted in Fig. 4(a), shows contribution only from carbon (285 eV), nitrogen (400 eV) and oxygen (530 eV), as well as small amounts of silicon from the substrate (100 eV). The C 1s spectrum in Fig. 4(b) can be deconvoluted into four peaks. These signals correspond to adventitious carbon (adv. C, C–C/C–H, 284.6 eV), a C–NH2 or C–O species (286.6 eV), N–CN of sp2-hybridised carbon in the aromatic ring substructure (288.1 eV) and O–C
O (289.2 eV), respectively.7,82–84 For the N 1s spectrum, shown in Fig. 4(c), two peaks can be identified. The first one at 398.8 eV can be assigned to sp2-hybridised nitrogen in the aromatic ring (C–N
C) and the latter at 400.2 eV to tertiary nitrogen (N–C3), which forms the bridging part between the ring substructures. Combined with the N–C
N peak from C 1s, these are in good agreement with previous studies on TGCN.7,83,84 The C 1s peaks for C–C, C–O and O–C
O are commonly associated with adventitious carbon contaminants through air exposure.82 In a fully condensed system, the expected ratio between the two N 1s peaks is 3
:
1.7 Here, the ratio is 2
:
1, which indicates that the sample might not be fully condensed. This is not surprising when compared to the SEM data, where a sponge-like structure with a high surface area and a lot of terminating groups can be observed. Difficulties arise in determining the exact degree of condensation, because the C–NH and N–C3 peaks are not unambiguous due to resolution limitations. The former overlaps with oxygen contaminants in C–O and the latter with the N–H2 species.82,83,85 Fitting the O 1s spectra (Fig. 4(d)) results in two peaks at 531.1 eV for C
O and 533.1 eV for C–O.82,85 Mild argon sputtering of a sample decreased the amount of oxygen and adventitious carbon with respect to the relevant TGCN peaks, which confirms that most oxygen originates from surface contaminants due to air exposure and is not part of the original structure. The resulting oxygen content is far below the detection limit of the EDX method which is far less surface sensitive than XPS. To clarify the discrepancy between EDX and XPS, we performed elemental analysis of the samples. These data show that the sample consists mainly of nitrogen (65.64%), carbon (28.90%) and hydrogen (4.61%). The rather high nitrogen and hydrogen contents suggest that NH groups are present, which indicates that parts of the deposited film are not fully polymerised. We also conclude from the elemental analysis that the oxygen content can be no more than 0.85%, confirming that oxygen is not present to any significant extent in the structure, but maybe in the form of adsorbates, as it was determined by XPS. In conclusion, these results combined with the other results presented here, confirm the production of highly condensed TGCN.
Additionally, to rather activate or fragment the amine substituents of melamine than to decompose the aromatic ring, we intended to keep the mean electron temperature as low as possible by setting a high chamber pressure of 5 mbar. Lowering the chamber pressure from 5 mbar to 1 mbar inhibits any deposition on the substrate. One reason might be that less material reaches the substrate due to the higher flux. Moreover, a lower chamber pressure results in an increase of the average electron temperature. Due to the higher electron energy, much more melamine is completely decomposed in the plasma. The resulting small molecules do not react on the cold substrate surface, so that no product is formed on the substrate.
Pulsing the plasma is a very effective way to further control the energy input into the monomer molecules and to influence the polymer deposition. Radical formation and recombination are temporally separated, i.e., monomer radicals are generated exclusively during the plasma on-state, whereas in the plasma off-state, these radicals form dimeric or oligomeric radicals or are consumed via chain propagation.87 Each cycle provides newly formed monomer radicals that contribute to the stepwise polymer formation.86 In fact, we observed a strong effect on the morphology of the deposited product when using continuous plasma instead of pulsed plasma. Although TGCN was obtained in both cases, using continuous plasma resulted in a thin film of TGCN that appears like a foil on the wafer substrate, as can be seen in SEM images (see Fig. S8(a)†). It is noticeable that significantly less product was deposited in the continuous plasma mode, which can also be deduced from the X-ray diffractogram of the sample (see Fig. S8(b)†). Since activation and chain propagation are not temporally separated, the lifetime of activated radicals in continuous plasma is too short to recombine specifically. Instead, fragmentation is dominant resulting in the generation of volatile species that do not contribute to product formation on a cold substrate. Furthermore, the deposition product is permanently exposed to the plasma, which might lead to the removal of the as-deposited material. Thus, continuous plasma allows for the deposition of thin TGCN films, but not for TGCN with a large surface area as required for catalytic purposes. The sponge-like morphology was achieved by pulsing the plasma with a duty cycle of 25%, i.e., a short on-state (5 ms) alternating with a longer off-state (15 ms). Due to the high chamber pressure, and thus short mean free path length, oligomer formation might take place already in the gas phase, leading to a so-called dusty plasma.88 These structures then merely recombine with the already deposited material on the substrate, which results in the formation of TGCN flakes that constitute the sponge-like morphology of the sample.
Finally, we identified the application of a negative dc bias to the substrate as important for the deposition of pure TGCN. In the literature, constant negative bias is associated with decreased residual stress of hydrogenated amorphous carbon films with nitrogen incorporation.22,89,90 Here, a superimposed negative voltage was applied to attract the plasma-generated electrophilic radical species and to accelerate them to the substrate for recombination. Electrophilic species are strongly favoured over neutrals, while negatively charged species on the other hand are even rejected. In fact, a negative voltage of −210 V relative to ground enabled much more selective deposition. A control experiment with positive bias showed significant amounts of melamine besides TGCN in the XRD pattern (see Fig. S9†). Without dc bias, hardly any melamine was co-deposited. However, the sample was significantly more mechanically robust when a dc bias of −210 V relative to ground was applied to the substrate, which might be due to a certain bombardment of the substrate with monomer radicals.
To enable both the OER and HER reactions with satisfactory efficiency, one crucial property of the photocatalyst is the existence of an adequate band gap (for light harvesting) with appropriate band-edge potentials. Firstly, for efficient photocatalytic water splitting, the band gap of the photocatalyst should ideally be about 2.0–2.2 eV93,94 with a conduction-band minimum that is more negative than the reduction potential of the proton (−0.41 V vs. NHE, pH 7) and a valence-band maximum that is more positive than the oxidation potential of water (+0.82 V vs. NHE, pH 7).95 Furthermore, the specific absorbance of the photocatalyst with respect to the solar spectrum for energies above the band gap should be as high as possible. The higher the absorption coefficient the more charge carriers can be generated, which in turn are potentially available for water splitting. Secondly, the charge carrier recombination rate should be negligibly low. The charge carriers need to be effectively separated and transported to the catalyst surface to be available for the redox reactions.96,97 In general, the surface area plays a decisive role in catalysis, since the interacting surface area between the catalyst and educt is proportional to the efficiency, which is a fundamental key parameter for the quality of any catalyst.98 In our case, precise physisorption measurements were not feasible since the sample is not powdery and cannot be mechanically removed under preservation of the original film morphology. However, there are several other requirements that should be satisfied. In addition to chemical and mechanical stability, from an economic point of view, a catalyst should be producible in large quantities with low costs. Accordingly, large-scale manufacturing processes and abundant materials are required, or at least favourable, for catalyst production. Today, most of the commonly used catalysts are based on either rare and/or toxic transition metals, which is also problematic from an ecological perspective.99–101 TGCN fulfils all the above-mentioned criteria and thus represents a very promising candidate as a photocatalyst for the light-driven production of hydrogen from water. To investigate the photocatalytic activity of the fabricated TGCN, the light-absorption behaviour was investigated first. For this, the TGCN deposition was reproduced with the same reaction parameters as described above, but on a transparent conductive oxide substrate, namely ITO-covered glass. The baseline-corrected UV/Vis spectrum of the sample, depicted in Fig. 5(a), features a maximum of the optical density at 381 nm. At this wavelength the absorptance of the sample is about 99%. Next, a TGCN sample was wetted ex situ with 100 μL D2O and was transferred into the XPS experimental chamber that was equipped with a sensitive mass spectrometer. Our temperature-programmed desorption (TPD) measurements revealed that residual water is stable on TGCN even under vacuum conditions up to 100–150 °C. This is probably due to the polar nature of TGCN and potentially further enhanced by the sponge-like structure. The mass spectrometer was tuned to 4 amu (mass of D2) and constantly measured the amount of incoming gas. Then, the D2 flux was recorded under simultaneous illumination of the sample with LED light with a mean wavelength of 365 nm. The LED was mounted outside the chamber and the illumination took place over 30 min in on/off intervals of 5 min, respectively. D2O was used instead of H2O, because the D2 signal can be distinguished from the H2 signal that might have other origins inside the experimental chamber than the sample. Fig. 5(b) shows the temporal development of the D2+ (m/z = 4) signal. During the illumination with LED light an increase in the D2+ signal can be observed, which returns to initial levels when the LED is turned off. The reliable cyclic production of D2 from D2O under light irradiation of the catalyst even after 10 days indicates the recyclability of the produced TGCN films, as already reported in the literature for other graphitic carbon nitrides.102–104 To verify that the measured D2 is derived from the photocatalytic reaction on the TGCN surface and not from thermally evaporated D2O, the sample temperature was monitored. During the experiment, the sample temperature did not change. Moreover, control experiments on bare substrates were performed. Without TGCN no D2 evolution was detected. This is a strong indication for photocatalytic water splitting and demonstrates the functionality of the deposited nanostructured TGCN. For future prospects, it is of great interest to further tailor the optical and photocatalytic properties of the TGCN by doping, i.e., by inserting cations into the nucleophilic pores of the carbon nitride as has been demonstrated for HGCN.105–108
In the plasma, decomposition of the molecule then occurs to some extent, which could be deduced from CN signals in the optical emission spectrum in situ. However, also mild activation of melamine molecules at the substituents was indicated by distinct NH signals in the emission spectrum of the plasma. The homogeneously coated substrate was investigated in terms of morphology, elemental composition, and structure. Scanning electron microscopy images showed a 4 μm thick layer consisting of two-dimensional nanostructures. The material exhibited hardly any charging effects in the electron beam. Powder X-ray diffraction of the deposited product displayed its crystallinity. Here, only one reflection at 27.1° occurs that can be assigned to the (002) reflection originating from the stacking of the graphitic layers. The assignment of the product and its identification as TGCN were also enabled by photoluminescence spectroscopy. The PL spectrum featured one broad emission signal with a maximum at 591 nm, which corresponds to a band gap of 2.1 eV. This value is characteristic for TGCN and allows for exclusion of melon, PTI or HGCN, since these carbon nitrides feature much higher band gaps of approx. 3 eV. The deposition of pure TGCN was also confirmed by detailed XPS studies. We found that constant biasing of the substrate with −210 V relative to ground gains selectivity and inhibits the co-deposition of melamine. We showed that plasma pulsing strongly influences the morphology of the deposition product and identified short pulses of 5 ms with long plasma off-states (15 ms) to be crucial for nanostructuring of the TGCN. Finally, the photocatalytic activity of the deposited TGCN was investigated by performing overall water-splitting experiments with D2O. Illumination of the D2O-wetted TGCN with UV light instantaneously led to the production of D2, which was measured via mass spectrometry. On/off cycling of the illumination allows for correlating the formation of D2 with the photocatalytic activity of the TGCN sample.
Our novel plasma-induced polymerisation procedure allows for the fast and reproducible fabrication of high-quality TGCN coatings directly on substrates. The unique combination of using easy-to-handle low-cost melamine powder as the precursor, the application of a cold rf plasma as the reaction medium and the very short process duration time makes the approach particularly sustainable compared to other methods. Since micrometre thick nanostructured films are generated within minutes, this technique offers high-throughput fabrication of TGCN and, also due to the gas-based chemistry, represents an industrially scalable approach for controlled TGCN deposition. Thus, the presented technique finally enables effective utilisation of the material for numerous photocatalytic purposes and significantly contributes to the future application of organic semiconductors in photochemical devices.
Footnote |
† Electronic supplementary information (ESI) available: (1) Photograph of the reaction chamber, (2) plot of Maxwell–Boltzmann distribution, (3) TGA data of the deposited TGCN sample, (4) close-up photographs of bare wafer and the TGCN sample, (5) tilted-view SEM image of the TGCN film at the wafer edge, (6) EDX data of the TGCN sample, (7) FT-IR spectra of melamine and the TGCN sample, (8) SEM image of TGCN deposited in the continuous plasma mode and the corresponding X-ray diffractogram, (9) XRD data of melamine and TGCN samples deposited under different dc bias conditions. See DOI: 10.1039/d2ta00491g |
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