Kade Parascos*a,
Joshua L. Wattsa,
Jose A. Alarco
b,
Yan Chenc and
Peter C. Talbota
aNational Battery Testing Centre, Queensland University of Technology, Brisbane, QLD 4001, Australia. E-mail: kade.parascos@hdr.qut.edu.au
bCentre for Clean Energy Technologies and Practices, Centre for Materials Science, Queensland University of Technology, Brisbane 4001, Australia
cNeutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA
First published on 17th August 2022
Garnet-based solid-state electrolytes (SSEs) represent a promising class of materials for next-generation batteries with improved safety and performance. However, lack of control over the composition and crystal structure of the well-known Li7La3Zr2O12 (LLZO) garnet material has led to poor reproducibility with a wide range of ionic conductivities reported in the literature. In this study, the role of precursor homogeneity in controlling the compositional and structural evolution of Al-doped LLZO is explored. A novel solution-based synthesis approach is employed to demonstrate enhanced atomic-scale mixing of the starting materials in comparison to conventional solid-state preparation methods. Through this technique, it is shown that the stability and formation temperature of the highly conductive cubic phase is directly impacted by the spatial distribution of the doping element and reactant species in the precursor mixture. Precursor homogeneity was also an important factor in mitigating the formation of unwanted secondary impurities. These findings can be used to guide the synthesis of SSEs with reproducible material characteristics and enhanced electrolytic performance.
Among the SSE materials studied, the garnet LLZO structure has attracted great interest due to its high ionic conductivity (up to 1.6 mS cm−1 at room temperature) and unique stability against lithium metal.6,7 Two structural polymorphs are outlined in the literature with the first being the desired high-temperature cubic modification, which shows a disorder in the Li distribution and crystallizes in space group Iad (no 230).8 The second, a low-temperature tetragonal phase with a space group of I41/acd (no 142), which exhibits complete ordering of Li-ions and an ionic conductivity two orders of magnitude lower than the cubic modification.9 Therefore, to avoid the formation of the tetragonal phase, supervalent dopants (i.e., Al3+, Ga3+, Ta5+, Nb5+ etc.) are substituted at the Li-, La- and Zr-sites to create Li vacancies and stabilise the cubic symmetry.10–13 Due to the superior conductivity of the cubic phase, control over the dopant stoichiometry and structural location in the garnet framework is critically important.
In addition to material crystal structure, the composition and microstructure are also important factors influencing the Li diffusion properties of LLZO electrolytes. A typical synthesis procedure for LLZO involves multiple heat treatments of metal oxides in excess of 1000 °C, making it difficult to maintain the control over the phase equilibrium and particle size of the product.14 Impurity phases such as La2Zr2O7, Li2ZrO3 and LaAlO3 commonly arise through conventional processing routes and are detrimental to the ionic conductivity.15,16 Various dopants can also participate in the synthesis reactions and introduce additional low-conductivity secondary phases. Li volatilization at high temperatures also complicates the synthesis process and introduces potential off-stoichiometry that can vary between batches.17 Lack of control over these variables results in poor reproducibility and contributes to the wide range of ionic conductivities and critical current densities (CCDs) reported in the literature. Recently, Weller et al. found that varying levels of elemental inhomogeneity in LLZO were largely responsible for the differences in reported performance properties.18 They revealed that inhomogeneities in the precursor mixture were mostly preserved even after high temperature treatment and were correlated with reduced ionic conductivity. However, by enhancing reagent mixing and using a narrow particle size distribution, the compositional homogeneity and, by extension, ionic conductivity of LLZO could be improved. These findings emphasize the importance of understanding and controlling the parameters that influence the composition and morphology of LLZO to optimize material performance.
In this work, in situ X-ray diffraction (XRD) and neutron powder diffraction (NPD) are used to investigate experimental factors influencing the chemical and structural evolution of LLZO during synthesis. In combination with scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) analysis, the impacts of precursor homogeneity on the phase purity and crystal structure of LLZO are explored. Focus is placed on the effects of the spatial distribution of the doping element on the stability of the desired cubic phase. To demonstrate enhanced control over material characteristics, a novel solution-based technique is employed to reproducibly synthesize phase-pure cubic-LLZO powders in a one-step calcination process. The synthetic approach enabled precise adjustment of the cation stoichiometry and ensured homogeneous substitution of the dopant species into the garnet structure. Samples were also synthesized by conventional solid-state processing to establish a benchmark for the comparison of material properties.
Thermal analyses were conducted on a Netzsch Simultaneous Thermal Analyzer (STA) 449 F3 Jupiter in alumina crucibles with heating/cooling rates of 10 °C min−1 and 20 °C min−1, respectively. TGA and DSC signals were collected simultaneously with a constant air flowrate of 50 mL min−1.
Ambient XRD data was obtained on a Bruker D8 Advance Diffractometer using Co Kα1 radiation with an angle range from 0–90° and step size of 0.015°. Wide angle scans (15–160°) were also performed for refinement purposes. Phase identification was conducted in the DIFFRAC.EVA software using the 2022 Powder Diffraction File (PDF-4+) crystallographic database for peak indexing. Rietveld refinements of XRD data were performed in the Total Pattern Analysis Solutions (TOPAS) V6 software. Non-ambient XRD was performed on the precursor powders using a Rigaku Smartlab Diffractometer (Cu Kα1 radiation) equipped with an Anton Paar HTK 1200N oven chamber for in situ measurements. Samples were mounted in an alumina crucible and subject to the same temperature profile used during calcination with 15 min isothermal data collection points incorporated.
In situ NPD experiments were conducted at the VULCAN Engineering Materials Diffractometer,20,21 Spallation Neutron Source (SNS), Oak Ridge National Laboratory (Tennessee, USA). The green sample pellets (12 mm diameter) were stacked in a cylindrical MgO crucible (12.5 mm diameter) in order to increase sample volume and bulk density to allow for better statistics during neutron diffraction measurements. The sample was synthesized in the furnace following the same temperature profile used in calcination, and a positive flow of air through the furnace chamber was used. During the experiment, the high-flux mode and the 20 Hz chopper setting (0.5–3.5 Å d-space range at the 90° detector banks) were used, and the SNS was operated with the nominal 1.4 MW power. The 7 × 12 mm2 incident slit sizes and the 5 mm receiving collimators at the 90° detector banks defined the neutron gauge volume at the sample center, which excluded the backgrounds of the crucible and furnace. The time-of-flight neutron diffraction data were continuously collected throughout the synthesis and sliced with a time bin of 5 min using the VDRIVE software.22
Powders were prepared for ICP-OES analysis by digesting the material in 70 wt% HNO3. After digestion, the bulk composition was measured using an iCAP Pro X ICP-OES instrument and analyzed in the Qtegra V2.14 software.
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Fig. 1 SEM micrographs of Al-LLZO precursor mixtures prepared by (a and b) SS and (c and d) SB synthesis methods. |
SEM images of the calcined powders for each synthesis method are shown in Fig. 2. Samples prepared by the SB method showed a relatively uniform distribution of particles in the 1–2 μm size range. The rounded morphology of the particles indicates partial sintering of the material during calcination with evidence of necking found at higher magnifications. Remnants of smaller grains approximately 100 nm in diameter were also observed on the surface of the larger particles. Comparatively, the SS product formed a wider distribution of agglomerated particles ranging from 1–30 μm. These secondary particles were comprised of primary units 0.5–2 μm in diameter with irregular blocky morphology similar to that observed in the precursor material. Hence, the SS material exhibited a size factor approximately 10× greater than the SB sample for both primary and secondary particles.
Calcined materials were analyzed by HRTEM to obtain additional morphological information on a smaller length scale. Images of the SS sample obtained at high and low magnifications are shown in Fig. 3a. The inset of Fig. 3a reveals the irregular and multifaceted morphology of the SS particles consisting of multiple overlapping crystalline domains each with distinguishable orientations. The SS crystallites featured a broad size distribution ranging from 30–500 nm throughout the material.
HRTEM images for the SB material are shown in Fig. 3b. The material consisted of rounded, single crystalline entities 0.5–1 μm in diameter. In comparison to the SS sample, the SB sample exhibited more homogeneous character in terms of the size, shape, and degree of agglomeration of crystalline domains throughout the material. Due to the increased crystallite size in the SB material, powder samples were mounted on a titanium grid in a mixture of carbon/araldite and ion-milled to expose sufficiently thin regions for TEM analysis. The inset of Fig. 3b shows the edges of two ion-milled SB particles embedded in the carbon/araldite mixture. The magnified edge in Fig. 3b displays the strong diffraction pattern observed from the surface and extending into the depth of the particle. This crystal symmetry was indexed to the (111) zone axis in cubic LLZO. A filtered image of the magnified region is shown in Fig. 3c showing the recurring hexagonal pattern observed for the high-symmetry (111) zone axis with the selected area electron diffraction pattern (SAED) included in Fig. 3d. The crystal structure under this diffracting condition has been superimposed onto Fig. 3c with Zr and La atoms in blue and green, respectively. The 10–15 nm amorphous region at the edge of the particle is attributed to surface damage from ion-milling. The amorphous surface layer may also be partially due to carbonate/hydroxide formation caused by the interaction with ambient air.23
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Fig. 4 EDS mapping of a precursor particle prepared by SS processing showing (a) the electron micrograph and (b–e) the element map overlays. |
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Fig. 5 EDS mapping of a precursor particle prepared by SB processing showing (a) the electron micrograph and (b–e) the element map overlays. |
Initial diffraction patterns for the SB sample with stoichiometric additions of reagents showed strong peaks for the La2Li0.5Al0.5O4 intermediate phase (PDF 04-011-1108), indicating a potential Zr-deficiency in the system (see Fig. S1†). Since Zr-nitrate is known to sublime with a pressure of 26 Pa at 95 °C,24 it was likely that Zr-nitrate complexes in the gel were partially volatilized during the evaporation step leading to a Zr-deficiency in the condensate. This theory was tested by repeating the synthesis process with varying amounts of Zr-excess ranging from 5–10 wt%. The optimal range was found to be 6–8 wt% excess Zr and the diffraction patterns for each iteration are shown in Fig. 7. Trace amounts of the lanthanum aluminate impurities were detected at 6 wt% excess Zr indicating that a Zr deficiency was still present in the system. Conversely, an excess of 8 wt% led to the emergence of the La2Zr2O7 intermediate phase (PDF 01-080-6511), suggesting that the optimal Zr addition had been surpassed. Finally, a reproducible phase-pure product was obtained with a Zr-excess of 7 wt%. Hence, fine-tuning of the Zr-excess enabled precise control over the composition of the product.
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Fig. 7 XRD patterns for calcined Al-LLZO powders with varying Zr excess prepared by the SB method. The theoretical diffraction pattern of cubic Al-LLZO is included for reference. |
To compare the sintering behavior of the materials, powders were uniaxially pressed and subjected to moderate sintering conditions (1100 °C, 10 hours) to form dense ceramic pellets. Note that this analysis is not focused on the optimization of the sintering process. Rather, it is intended to draw a preliminary comparison between the response of the materials to a typical sintering regime in the context of their initial homogeneity. Further systematic experimentation on the densification and electrochemical performance of the materials will be described elsewhere.
Fig. 8 shows the diffraction patterns for the SS and SB pellet surfaces with photographs of each pellet included for visual comparison. An immediate distinction in the appearance of the pellets is the discoloration across the SS pellet which arises from phase inhomogeneity in the material. XRD patterns support this observation as impurity phases LaAlO3 and t-LLZO were detected in the material. Also, the SS material did not densify properly and remained in a powdered state after sintering, leading to cracking during handling as shown in the photograph. In contrast, the SB pellet exhibited uniform coloration and was consolidated into a dense ceramic body. The phase-purity of the SB material was also preserved after further heat treatment with no impurities identified in the diffraction pattern. Therefore, without incorporating additional grinding cycles or harsher sintering conditions, inhomogeneities and defects present in the SS calcined powders (see Fig. 6) were carried through to the final sintered pellet. In fact, the presence of the LaAlO3 phase was increased after densification due to the tendency of this phase to segregate on the surface and at grain boundaries.16 While mechanical polishing can partially remove some impurities from the surface, it was found that LaAlO3 was distributed throughout the bulk material and the diffraction pattern remained the same after polishing. Interestingly, there was no formation of lanthanum aluminate impurities on the SB pellet surface after sintering.
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Fig. 8 XRD patterns for sintered Al-LLZO pellets prepared by the SB and SS synthesis methods. The theoretical diffraction pattern of cubic Al-LLZO is included for reference. |
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Fig. 10 In situ XRD diffraction patterns for SS and SB samples upon heating during calcination. Grey dotted lines shown in the SS sample indicate residual phases at 950 °C. |
TG/DSC curves for the material prepared by the SB method are shown in Fig. 9b. An immediate distinction to the SS material is the total mass loss during calcination, which was approximately as 64 wt% for the SB sample. This result was expected due to the large amount of organic material (citrates, nitrates etc.) that is vaporized during high temperature treatment. In addition, the large exotherm observed at 600 °C may be estimated as the activation point for crystallization as the weight change is relatively minimal past this temperature (∼5 wt%). This indicates that the onset of the formation of the cubic garnet starts around 600 °C, more than 100 °C less than values previously reported in the literature (typical phase onset from 710–720 °C).17 In situ XRD data supports this result in showing a change from a broad amorphous to a sharp crystalline pattern from 600 °C to 700 °C. These findings suggest that the SB technique allows the synthesis of Al-LLZO at lower temperatures and shorter processing times.
Another important distinction between the samples was the onset temperature of the formation of the cubic Al-LLZO phase. At 700 °C, the SS sample exhibited weak peaks for the Al-LLZO phase with strong reflections for La2O3 and La2Li0.5Al0.5O4, several of which remained present up until the final temperature of 950 °C. Comparatively, the Al-LLZO phase was fully formed in the SB sample by 700 °C and remained stable to 950 °C, suggesting that a phase-pure material could be obtained at lower processing temperatures and shorter dwell times.
A detailed analysis of the phase transformations upon cooling is equally as important for the synthesis of Al-LLZO. This is because the cubic-to-tetragonal transition occurs during cooling, beginning from 600 °C and continuing down to RT.17 Diffraction patterns from the in situ experiment during cooling are shown in Fig. 11 with measurements taken at 600 °C, 300 °C and RT. The SS sample showed a significant destabilization of cubic Al-LLZO to the tetragonal modification with strong t-LLZO peaks evident at RT. In comparison, the SB sample was found to remain stable during cooling to RT with no reflections detected for the tetragonal phase. In accordance with ambient XRD measurements, peak intensities for cubic Al-LLZO were significantly reduced in the SS sample even at 950 °C, before any t-LLZO contributions could reduce the intensity of the cubic peaks.
In situ NPD experiments visualized the continuous phase evolution and revealed the synthesis mechanism of LLZO. In contrast to the XRD that collects the signal from the superficial sample layer, the high-resolution and deep-penetrating neutron diffraction captures the phase evolution information from the sample internal with bulk average. In addition, NPD possesses the unique sensitivities to light-weight elements to monitor the reactions of some precursors such as Li2CO3 that have weak signals in XRD. Detailed structural refinements with additional ex situ NPD experiments at RT are currently under way and will be presented elsewhere. Therefore, this analysis is treated qualitatively to highlight differences in the phase transformations between the alternate synthesis methods. Two- and three-dimensional (2D and 3D) surface plots for the SS and SB samples are shown in Fig. 12. The surface plots have been truncated to focus on the formation temperature region of cubic LLZO during heating. An immediate distinction between the two samples is the relatively crystalline nature of the material before transitioning to cubic LLZO in the SS sample in comparison to the SB sample, which exhibits broader peaks with greater background noise for the reactant material. This aligns with in situ XRD results showing characteristically broad amorphous peaks for the SB sample at 600 °C before rapidly transitioning to the crystalline Al-LLZO phase. In further agreement with XRD measurements, an increased intensity of the Al-LLZO peaks in the SB sample was also observed in the NPD analysis owing to the greater crystallinity and enhanced phase homogeneity of the solution-processed material. The difference in peak intensity is clearly illustrated in the 3D surface plots in Fig. 12b and d, which are both scaled to the same intensity range. Further details on the implications of diffraction peak profiles are included in the discussion.
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Fig. 12 In situ NPD 2D and 3D surface plots for SS (a and b) and SB (c and d) samples during heating. The intensity scale has been applied equally across all plots. |
The SS sample shows a gradual introduction of the cubic LLZO phase beginning at 710–720 °C and reaching its maximum phase fraction approximately 1 hour into the final dwell at 950 °C. This onset formation temperature agrees with the in situ NPD findings presented by Chen et al.17 In comparison to the SS sample, the SB sample exhibits a more rapid formation of Al-LLZO beginning at the same onset temperature and completing at 920 °C. The formation process is visualized by the 3D plots in Fig. 12b and d which focus on the most intense reflection of the Al-LLZO phase at ∼2.14 Å.
Another notable feature revealed by the NPD analysis is the difference in temperature at which Li2CO3 peaks vanish between the samples. For the SS sample, Bragg peaks for crystalline Li2CO3 disappeared at 660 °C in comparison to 580 °C for the SB sample. Above this temperature, broad background features appear in the SS surface plot due to the presence of a liquid carbonate melt. This effect is not as obvious in the SB sample since the starting material is already highly amorphous. Localized exothermic reactions (as detected by DSC) coupled with greater reactant homogeneity in the SB sample are likely responsible for the low-temperature disappearance of Li2CO3 reflections from melting. Since the garnet formation is accompanied by the melting and reaction of liquid Li2CO3,17 early vanishing of the carbonate peaks suggests that the final phase can be formed at lower temperature. However, due to surface vs. bulk effects described previously, the formation onset of the cubic garnet was delayed, and this result was not entirely reflected by the NPD measurements. Nonetheless, TG/DSC and in situ XRD results clearly support the notion that the garnet reaction onset temperature is reduced in the SB material.
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Fig. 13 Cubic Al-LLZO lattice parameter variation with aluminium content for samples synthesized by SB technique. |
Nominal Al content (mol pfu) | 0 | 0.12 | 0.18 | 0.24 | 0.30 | 0.36 |
---|---|---|---|---|---|---|
Rwp (%) | 5.73 | 6.03 | 5.47 | 5.91 | 5.93 | 5.81 |
Rp (%) | 4.45 | 4.56 | 4.27 | 4.59 | 4.61 | 4.57 |
Rexp (%) | 3.59 | 3.59 | 3.6 | 3.77 | 3.77 | 3.78 |
χ2 | 1.59 | 1.68 | 1.52 | 1.57 | 1.57 | 1.54 |
Cubic structure | ||||||
Space group | Ia![]() |
|||||
RBragg | 2.547 | 2.975 | 3.19 | 3.459 | 3.436 | |
Cell parameter a (Å) | 12.97800(19) | 12.97407(4) | 12.97121(4) | 12.97022(4) | 12.96967(4) | |
Tetragonal structure | ||||||
Space group | I41/acd (no 142) | |||||
RBragg | 3.27 | 1.976 | ||||
Cell parameter a (Å) | 13.12204(7) | 13.0556(3) | ||||
Cell parameter c (Å) | 12.66879(8) | 12.8028(5) |
It should be noted that while the calculated LLZO phase fraction was pure cubic at Al concentrations ≥0.18 mol pfu, it is possible that there is a proportion of the tetragonal phase that was not detected in the XRD measurements. The difficulty of detecting tetragonal LLZO in sub-critically doped garnets by XRD has been reported previously in the literature, and other techniques such as NPD, SEM, and Raman spectroscopy have been used to confirm its presence in the material.29
Another advantage of enhanced precursor homogeneity was the reduction in the formation temperature of the cubic LLZO phase. The early formation in the SB sample was a result of the minimized diffusion lengths afforded by improved homogeneity between reactants and by the avoidance of subsequent partial melting events during heat treatment. In turn, this accelerated the kinetics of the reaction which is primarily limited by mass-transport. In addition to reduced energy requirements and shorter processing times, greater control over the grain size and morphology can also be obtained with lower operating temperatures. Retaining the nanostructure of the material is an important feature in obtaining high-density ceramic products during sintering.30 As demonstrated in Fig. 8, the material prepared by solution chemistry showed improved sintering behavior and maintained phase-purity after densification. Therefore, enhanced homogeneity and particle size control were critical factors in the sintering and densification process. The minimized diffusion lengths between reactants may also provide advantages for emerging bulk SSE production methods, such as the Ultrafast High-Temperature Sintering (UHS) process which benefits from intimate particle contact in the green body compact.31
Additional details about the homogeneity of the products can be obtained by analyzing the peak profiles in the X-ray and neutron diffraction patterns. An apparent broadening effect was observed for the SS sample peaks across both ambient and in situ XRD measurements. Considering the inverse relationship between crystallite size and peak width described by the Scherrer equation,32 the crystallite size of the SS sample would be expected to be smaller than that of the SB sample. As determined by HRTEM analysis, the SB sample exhibited a larger and more uniform crystallite size (0.5–1 μm) compared to that of the SS material. The rounded morphology of the SB domains is indicative of early-stage densification via crystallite coalescence into larger single-crystalline entities, which is further evidenced by the partial necking observed in the SEM images. The onset temperature of the densification process is reduced in the SB material due to the lower formation temperature of the cubic LLZO phase, as shown in the in situ XRD analysis. In contrast to the rounded SB sample morphology, the SS sample is comprised of multi-faceted agglomerates of 30–500 nm crystallites. Given the sensitivity of the LLZO system to minor variations in composition and dopant content, local variations of the phase chemistry and lattice parameter may give rise to grain-boundary pinning effects in the material. Such phenomena occur when defects such as secondary impurities or lattice distortions hinder the migration of grain boundaries and increase the activation energy required for grain growth.33,34 As shown, diffraction peak profiles and direct observations of the microstructure can be correlated to demonstrate the enhanced homogeneity and, by extension, the improved sinterability of the material prepared by SB processing.
In addition to the effects of crystallite size, increased peak width may also be an indication of chemical inhomogeneity in the sample, whereby a distribution of lattice spacings under the same peak contributes to the broadening of the profile.35 As the peak area remains constant, a corresponding reduction in peak intensity is also observed. This effect was consistent across ambient and in situ XRD measurements at RT, which showed lower intensities for the SS sample along with a shouldering effect on the cubic peaks which were attributed to phase inhomogeneity due to the presence of tetragonal LLZO. Even at high temperature when the cubic modification is the stable phase (>600 °C), an increased intensity of the Al-LLZO peaks was observed in the SB sample by both XRD and NPD in situ measurements. Since local Al content directly influences the cell parameter of cubic LLZO (see Fig. 13), the peak intensities at high temperature are an indication of the spatial distribution of the dopant species in the material. Therefore, by tailoring the synthesis route to enhance dopant homogenization, greater control over the crystallinity and chemical homogeneity of the final cubic phase can be attained.
Control over the dopant incorporation into the cubic structure was demonstrated by monitoring the cell parameter variation with Al content. A reduction in the lattice parameter was observed with increasing Al content, providing evidence of Al substitution into the cubic framework. This analysis was conducted using the SB synthesis technique to enhance the spatial distribution of the doping element and reduce the effects of local inhomogeneities. A significant finding from this analysis was the boundary at which the LLZO structure became purely cubic, above which there was no detection of the tetragonal phase by XRD measurements. This transition occurred between 0.12 and 0.18 mol Al pfu, which is lower than typical values reported in the literature that suggest a concentration greater than 0.204 mol Al pfu is required to stabilize the cubic phase.26,36 The observed solubility limit for the LaAlO3 impurity is also reduced though SB processing to the 0.24–0.3 mol Al pfu range, with peaks appearing in the XRD pattern at 0.3 mol Al pfu (Fig. S2e†). Studies from Sakamoto et al. and Kumazaki et al. on Al-LLZO synthesized by SS processing showed evidence of LaAlO3 formation at 0.389 and 0.40 mol Al pfu, respectively.36,37 Therefore, the optimal dopant content is reduced through the SB synthesis technique in comparison to previous compositional studies that have used SS processing as a point of reference. This is because the SB preparation technique, unlike conventional ceramic processing methods, ensures that the dopant species are fully homogenized in the starting mixture. These findings suggest that the measurement of certain intrinsic properties (phase boundaries, dopant solubility limits etc.) can be influenced by the preparation method and its associated effects on elemental homogeneity. Further, it has been shown that the Li vacancy density for active octahedral sites in cubic LLZO are maximized at the phase boundary of cubic and tetragonal LLZO.19 Considering that the Li vacancy density is directly correlated to ionic conductivity, an accurate definition of the intrinsic cubic-to-tetragonal phase boundary is critical to optimize LLZO performance. Hence, the presence of local inhomogeneities often arising from SS processing can, in some cases, obscure the accurate determination of certain fundamental properties that dictate electrolytic performance (i.e., optimal doping level).
Here, a facile and scalable approach is demonstrated to synthesize pure cubic-LLZO at reduced temperatures with tunable structural parameters and dopant stoichiometry. Moreover, the present analysis goes beyond the synthesis method itself to investigate why the homogeneity at the precursor stage is critical to reduce processing temperatures and maintain control over the morphology, phase chemistry, and crystal structure of the final material. Both spatial and structural evidence is provided to demonstrate how the enhancement of precursor homogeneity can accelerate reaction kinetics to reduce the processing requirements of LLZO. Inhomogeneities from SS processing were preserved even after further heat treatment, while pellets prepared by the SB method showed improved sintering behavior and retained uniform composition and structure. The results provide guidance to optimize existing techniques and may also facilitate the development of novel synthesis strategies where fine-tune control over the final physical properties is required for high-performance applications.
Through this work, precise control over material characteristics is demonstrated by adjusting various synthesis-related parameters. It is expected that the experimental techniques presented here can be applied to other solid electrolyte systems to enable the reproducible synthesis of high-performance materials for future ASSBs.
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2ra03303h |
This journal is © The Royal Society of Chemistry 2022 |