Takumi
Watanabe
and
Tomonori
Ohba
*
Graduate School of Science, Chiba University, 1-33 Yayoi, Inage, Chiba 263-8522, Japan. E-mail: ohba@chiba-u.jp
First published on 4th May 2022
Carbon utilization techniques to mitigate the impact on global warming are an important field in environmental science. CO2 reduction is a significant step for carbon utilization. However, CO2 reduction with less energy consumption has major challenges. In this study, CO2 thermal reduction was demonstrated using nanocatalysts at temperatures lower than 1000 K, and the CO2 sorption and reduction mechanisms within the temperature range of 300–1000 K were evaluated. The physical adsorption on nanocatalysts with a crystal size of 7.4 ± 0.4 nm (10 nm-nanocatalysts) majorly occurred at 300 K and was considerably decreased beyond that temperature. CO2 chemisorption occurred above 450 K and subsequent CO2 reduction occurred above 500 K, which was expected based on the temperature-programmed reaction. CO2 reduction decreased above 900 K by the deactivation of the 10-nm nanocatalyst as a result of its crystal growth. The transmission electron microscopy images also indicated the complete reduction of CO2 into carbon products at 600 and 800 K. Therefore, an optimal condition of CO2 reduction in the temperature range of 500–800 K. The highly active thermocatalyst achieved CO2 reduction into CO and carbon products without any reducing agents even at an extremely low temperature (500 K). In summary, temperature-dependent CO2 sorption and reduction were observed on the 10-nm nanocatalyst; CO2 physical adsorption at 300–500 K, CO2 chemisorption above 450 K, CO2 reduction at 500–850 K, and CO2 and CO releases above 800 K.
Possible ways for chemical utilization of CO2 include CO2 re-forming of CH4, hydrogenation into formic acid and methanol, methanation, and carbonization. CO2 reduction using renewable energy resources, such as solar energy4–8 and H2,9–16 is also a sustainable method for CO2 conversion. The Sabatier reaction is the most representative methanation reaction, in which CO2 is converted into CH4 using a rare metal catalyst below 773–873 K.9 Nickel is the most common methanation catalyst used in the Sabatier reaction, achieving a turnover frequency (TOF) of 0.006 s−1 for CH4 production at 523 K.10 Using an Fe–Ni bimetallic catalyst increased the TOF of CH4 production to 0.032 s−1.10 The highest reaction TOF of 43 s−1 at 773 K has been reported using a Ru catalyst on commercial TiO2.11 The Sabatier reaction is highly exothermic and typically conducted at 500–700 K. Temperatures higher than these cause a decrease in the CH4 production, while at lower temperatures, the reaction will not reach its kinetic barrier. On the other hand, reverse water–gas shift reactions using photo-electrocatalysts produce CO from CO2 and can take place even at high temperatures because CO formation from CO2 is an endothermic reaction, although photo-electrocatalysts have several disadvantages, including low reaction rate, poor reaction selectivity and limited light wave-length for the H2 production reaction. In a photoelectric reaction, H2 is generated by a photocatalytic water decomposition and CO2 is reduced to CO via intermediates such as the formate species.16,17 The H2 generated by the photocatalytic reaction further reduces CO into methanol or other hydrocarbons by the Fischer–Tropsch synthesis.12,13 The reverse water–gas shift reaction with chemical looping cycles increases CO2 conversion into value-added products.14,15 The above metal catalysts have been used for reverse water–gas shift reaction, and a perovskite-type catalyst including rare metals showed excellent results. La0.75Sr0.25CoO3 catalyst was achieved at the TOF of 1.1–1.4 h−1 for CO production at 1123 K.15 La0.75Sr0.25FeO3 performed a 0.69–1.1 h−1 CO production rate at 823 K.14 Fe incorporation on the B site of the perovskite was useful to avoid CO2 decomposition into solid carbon and improved high CO formation rate and repeatability.14
A reduction without using any fuel, even a clean fuel such as H2, is a promising method for achieving a substantial decrease in CO2 emissions because H2 production involves CO2 emissions (0.5–13 kg CO2 per kg H2).18 Direct thermolysis of CO2 into CO and O2 is the simplest method for CO2 splitting. However, it requires high temperature (above 2300 K). Residual heat from industrial processes (generated at 473–1200 K) can be hardly used for this reaction as it is.19–22 Catalytic CO2 conversion into CO occurs on the oxygen vacancy at 1100–1600 K.23,24 In addition, higher value-added products, such as high hydrocarbons, alcohols, and solid carbons, can be produced by catalytic CO2 conversion. However, few studies have been conducted for the conversion of CO2 into graphitic materials. Carbon products are typically produced via CO2 reduction into CO and the subsequent CO disproportionation reaction into C and CO2 (2CO ⇄ CO2 + C,25 Fig. S1†). In a disproportionation reaction, solid carbon generation is thermodynamically preferred in lower temperatures; however, the kinetic limitation requires a higher temperature to reduce CO2.26 Thus, kinetic and thermodynamic factors limit the effectiveness of CO disproportionation reactions in a temperature range of 800–1100 K under ambient pressure.25,27 CO2 conversion into carbon products requires high temperatures between 673 K and 1300 K. Challiwala et al. synthesized multi-walled carbon nanotubes by CO2 reduction using CH4 on a Ni catalyst at 673–873 K.28 Chen et al. synthesized carbon nanofiber from CO2 hydrogenation at 773 K by pottasium-containing Ni/Al2O3 catalysts.29 The conversion of CO2 into multilayer graphene was achieved at 1300 K using Cu–Pd alloys.30 The conversion of CO2 to a graphitic material was only achieved when the metallic substrate had a Cu content higher than 82%. Thus, highly active catalysts are required for low-temperature thermocatalytic reduction of CO2 into carbon products. We have recently reported a low-temperature partial CO2 conversion into solid carbon and nanodiamonds only at 700 K and ambient pressure using perovskite-type nanocatalysts without the need for any reducing gases such as hydrogen.31 The TOF of the CO2 reaction using nanocatalysts was 0.22–0.39 h−1. Thus, low-temperature CO2 conversion into carbon products is a thermodynamically favored reaction and has the potential for zero-energy CO2 capture or conversion.
Despite the challenges of CO2 conversion at low temperature, it is an environmentally friendly technique that should be further developed. Here the potential of CO2 conversion at extremely low temperature using BaTiO3 nanocatalysts is demonstrated, and a possible mechanism of CO2 conversion into CO and carbon products was evaluated by thermogravimetric (TG) analysis, CO2 sorption isotherms, transmission electron microscopy (TEM), scanning electron microscopy (SEM), Raman scattering spectroscopy, X-ray photoelectron spectroscopy (XPS), and mass spectroscopy at 300–1000 K.
Fig. 1 (a) TOF of CO2 conversion into graphitic carbon with nanodiamond using BaTiO3 nanocatalysts in our previous works (red).31 The closed and open symbols represent the other works on CO2 reduction with and without reactant gases, respectively, into carbon nanotubes (CNTs; blue),28,42 carbon nanofibers (CNFs; blue),29,39–41 graphene (green),30,37 amorphous carbons (black),38 and carbon monoxide (orange).23,24,36 (b) Size-dependent CO2 reduction by BaTiO3 nanocatalysts. Reprinted with the permission of Watanabe.31 Copyright © 2021 American Chemical Society. |
Three BaTiO3 nanocatalysts with crystal sizes of 7.4 ± 0.4, 18 ± 1, and 190 ± 20 nm (sizes were determined from the Scherrer formula of the XRD peaks, Fig. S3a†) were denoted as 10, 20, and 200 nm-nanocatalysts. The 10-nm nanocatalyst was chosen to investigate the mechanism of the reaction. The averaged particle sizes of 10-, 20-, and 200-nm nanocatalysts were calculated based on spherical assumption of specific surface areas in N2 adsorption isotherms at 77 K (Fig. S3b and Table S1†), small angle X-ray scatterings (Fig. S3d and e†), and TEM and SEM images (Fig. S3f–h†) to be 10–11, 19–21, and 1600–2010 nm, respectively. The crystal sizes were slightly smaller than the corresponding particle sizes. Agglomeration of particles caused mesopore formation mainly in the range of 1–5 nm for the 10-nm nanocatalysts and 4–10 nm for the 20-nm nanocatalysts, whereas the 200-nm nanocatalyst rarely had pores by the agglomeration of particles. Fig. 2 shows the weight changes of the 10-, 20-, and 200-nm nanocatalysts under a CO2 atmosphere at 300–1000 K under temperature-sweep conditions. The 10-, 20-, 200-nm nanocatalysts exhibited a weight increase of 500, 100, and 20 μmol g−1, respectively, at 800 K. Larger weight increases were observed at lower heating rates (Fig. S4†), indicating the slow sorption and reduction of CO2 on the nanocatalysts. The weight of the 10-nm nanocatalyst increased abruptly at 300 K when the CO2 gas was introduced. It then relatively decreased until the temperature reached 600 K, above which it started to increase again. Finally, the weight started to drastically decrease above 900 K due to the increase in the crystal size from 7 to 21 nm (Fig. S5 and S6†). The weight of the 20-nm nanocatalyst exhibited the same increase and decrease at 300 K and above 900 K, respectively, as those of the 10-nm nanocatalyst, but it exhibited another increase at 450 K. The final weight of the 20 nm nanocatalyst was decreased to the level of its initial weight. The considerable weight uptake of the 10-nm nanocatalyst was expected based on the CO2 sorption isotherms at 300–600 K (Fig. S7†). The sorption amounts decreased steadily with the temperature in the adsorption branch, while the adsorption hysteresis loop widened with the increase in the temperature under 0.01–10 kPa (Fig. S8†). The widened adsorption hysteresis between the adsorption and desorption branches was mainly caused by the chemisorption of CO2, while the adsorption amounts decreased with the decrease in the physical adsorption of CO2. Thus, the decrease in the weight change in the 10-nm nanocatalyst from 300 K to 600 K (Fig. 2) is a result of a considerable decrease in the physical adsorption, despite the increase in the chemisorption. The anomalous increase in the desorption branch at 600 K in the pressure range of 10–100 kPa is a result of the slow CO2 reduction reaction that occurred simultaneously because the reaction was continuously observed at 700 K (Fig. S2†). The 20-nm nanocatalyst exhibited a small CO2 physical adsorption and chemisorption abilities, which was one-third of the amount for the 10-nm nanocatalysts, and slight adsorption hysteresis (Fig. S7†). However, chemisorption and reduction occurred at 450 K, causing the weight change in the nanocatalyst. The deactivation of the 10- and 20-nm nanocatalysts above 900 K was caused by the crystal growth due to calcination because crystal growth decreases the CO2 reduction activity (Fig. 1b). The catalytic performance of the 200-nm nanocatalyst remained low because the crystals had grown during the synthesis. The weight change of the 10-nm nanocatalyst became negative above 960 K owing to the removal of a carboxyl group from a surface carbonate form, which accompanies the crystal growth (Fig. S5†). The crystal growth of nanocatalysts reduced the catalytic ability above 900 K. The negative weight change was also observed in the process involving heating only under an Ar atmosphere (Fig. S9†). The isothermal weight change of the 10-nm nanocatalyst agreed with the temperature-sweep weight change (see also Fig. S10†), except for that at 1000 K. The positive weight change (even at 1000 K) under isothermal conditions is caused by the removal of a carboxyl group from the surface carbonate prior to the isothermal measurements (Fig. S10†). Here, CO2 release by the removal of a carboxyl group was observed above 800 K, as discussed later, although the decomposition of BaCO3 into BaO and CO2 was observed at 1200 K.43 The weight decrease of nanocatalysts in the pretreatment was neglected in the weight changes for the isothermal measurements. On the other hand, in the temperature-sweep conditions, removal of a carboxyl group on the 10-nm nanocatalysts occurred in the measurement. The different conditions thus lead to different amount changes between the temperature-sweep and isothermal measurements.
Fig. 3 shows the TEM images of the 10-nm nanocatalysts after the isothermal catalytic reaction with CO2 at 400, 600, 800, and 1000 K for 24 h. The carbon products generated by CO2 reduction were observed at 600 and 800 K. On the other hand, carbon products were hardly observed at 400 K and a tiny amount was observed at 1000 K, exhibiting less catalytic reduction at a very low temperature and significant crystal growth, respectively. The weight change under isothermal conditions (Fig. 2) indicates that the amounts of carbon products at 400, 600, and 1000 K were similar to each other. The weight change at 400 K was mainly caused by CO2 physical adsorption, while physically adsorbed CO2 at 400 K was released under high vacuum in TEM column. The negligible amount of carbon products generated at 400 K and illustrated in the TEM image indicates that CO2 was mainly physically adsorbed and chemisorbed on the 10-nm nanocatalysts and hardly reduced. The trend was also observed from Raman scattering spectroscopy (Fig. S11†). The 10-nm nanocatalyst after heating at 400 K had a peak at 1450 cm−1, which perfectly agreed with the as-prepared 10-nm nanocatalyst. The peak was thus assigned by the BaTiO3 structure. On the other hand, the other peaks at 1280 and 1600 cm−1 appeared for the 10-nm nanocatalyst after heating at 600 and 800 K. The peak at 1280 cm−1 appeared by vibrations of both the disordered sp3-carbon44,45 and D-band, while that at 1600 cm−1 was assigned by the G-band, as reported previously.31 The intensity ratios of the D-band (or the peak of disordered sp3-carbon) at 1280 cm−1 against the peak at 1450 cm−1 were 0.0, 1.4, and 1.1 for heating at 400, 600, and 800 K, respectively. Similarly, the intensity ratios of G-band against the peak of BaTiO3 were 0.0, 1.2, and 0.7, respectively. Graphitic carbon materials were thus obviously formed between 400 and 600 K from the Raman scattering spectroscopy. Therefore, the first weight uptake between 300 K and 500 K (Fig. 2) was mainly caused by CO2 physical adsorption and chemisorption, and the second weight uptake was caused by CO2 reduction.
Fig. S12† shows the XPS spectra of Ti 2p, Ba 3d and O 1s of the as-synthesized 10-nm, 20-nm, and 200-nm nanocatalysts. A small Ti3+ peak was observed, which was associated with the 10- or 20-nm nanocatalyst due to the presence of an oxygen vacancy.46 The Ti3+ ratios of the 10-, 20-, and 200-nm nanocatalysts were 8–11, 1.5–1.9, and 0.1–0.2%, respectively. Smaller nanocatalysts exhibited higher oxygen vacancies and reactivities.31,47 Chemisorbed CO2 was observed in the Ba 3d and O 1s spectra of the 10-nm nanocatalyst due to the chemisorption of CO2 under an air atmosphere; however, BaCO3 was not observed in the XRD results (Fig. S3a†). CO2 chemisorption and reduction were evaluated on the 10-nm nanocatalyst using XPS after heating the catalysts under a CO2 atmosphere (Fig. 4 and S13†). The Ba 3d peaks slightly changed after heating under a CO2 atmosphere (Fig. 4a). The shoulder peaks were assigned to the chemisorption of CO2 because CO2 adsorption is more favorable for BaO termination than the TiO2 termination of BaTiO3 (001).48 The Ba/Ti atomic ratio of the original 10-nm nanocatalyst was 11, indicating that the Ba atoms were more exposed on the interfaces of the nanocatalysts (Fig. 5a). However, the Ba/Ti atomic ratios decreased to 5–8 after the CO2 reaction at 300–1000 K. The Ba/Ti atomic ratio (Fig. 5a) exhibited an opposite trend to the weight change illustrated in Fig. 2. In other words, the decrease in the exposed Ba atoms corresponded to the weight increase. These trends indicated that CO2 was dominantly concentrated on the Ba sites rather than the Ti sites, although the TiO2 termination was energetically favored for the titanate-type perovskite with an oxygen vacancy.48,49 Similarly, the chemisorbed CO2 was clearly observed above 600 K, which was indicated by the C 1s, O 1s, and Ba 3d peaks at 289, 532 and 781 eV, respectively (Fig. 4 and S13a†).50,51 Here, the presence of chemisorbed CO2 was confirmed by a carbonate peak observed at a much lower temperature than that at which the other Ba-containing perovskite (La0.5Ba0.5CoO3; >873 K) was observed.52 In addition, the carbon products significantly increased above 600 K, which was indicated by the sp2- and sp3-bonded carbon peaks at 284.5 and 285.5 eV in the XPS results.50 However, the Ti 2p peaks hardly changed by heating under a CO2 atmosphere (Fig. S13b†), which also proves that CO2 is chemisorbed on the Ba sites in a carbonate-like form (Fig. 5a). The C/Ti atomic ratios on the 10-nm nanocatalyst subjected to a CO2 flow did not change up to 500 K, while the carbon atoms considerably increased above 500 K (Fig. 5b). Furthermore, the carbon atomic ratio dropped above 900 K. These changes coincided with the weight changes of the nanocatalysts illustrated in Fig. 2.
Fig. 4 (a) Ba 3d and (b) C 1s XPS spectra of the 10-nm nanocatalysts as a function of the CO2 reaction temperature. |
Fig. 5 (a) Ba/Ti and (b) C/Ti atomic ratios on the nanocatalysts obtained from XPS analyses. The dashed lines represent Ba/Ti and C/Ti ratios on the pristine nanocatalyst. |
A temperature-programmed CO2 reduction reaction was conducted to evaluate the extruded gases during the CO2 reduction on the 10-nm nanocatalyst (Fig. 6). The pressure changes of CO2, CO, and O2 were obtained from mass spectroscopic data (m/z = 44, 28, and 32, respectively). The CO2 pressure decreased at 400–800 K, indicating CO2 consumption by CO2 physical adsorption, chemisorption, and reduction. CO2 pressure then increased at 800–1000 K, indicating CO2 emission as a result of the chemisorbed CO2 release. CO production was simultaneously observed above 800 K. Fig. S14† shows the temperature-programmed desorption of the 10-nm nanocatalysts after the isothermal catalytic reaction in a CO2 atmosphere at 800 K for 24 h. CO2 and CO desorption was observed at 800–1000 K, respectively, while O2 desorption was hardly detected, which agrees with the results of the temperature-programmed reaction (Fig. 6). The calculated desorption energy of surface carbonate (corresponded to 2000 K)53 was much higher than the actual values (800–1000 K) observed here, suggesting a weak bond between the nanocatalysts and CO2/CO. The O2 generation between 500 K and 850 K suggested the reduction of CO2 into C/CO and O2. Here, the 10-nm nanocatalyst used without the CO2 flow hardly released O2 in the temperature region (Fig. S15†), indicating CO2 reduction on the 10-nm nanocatalyst at extremely low temperatures at and below 500 K.
Fig. 6 A temperature-programmed reaction of CO2, CO, and O2 through a CO2 reduction on 10-nm nanocatalysts under CO2 flow. The dashed lines represent the background pressures without a catalyst. |
The XPS results indicated that a significant amount of the carbon species was produced on the 10-nm nanocatalyst under a CO2 atmosphere at temperatures higher than 500 K. In addition, the XPS results revealed that CO2 was chemisorbed on the BaO sites to form surface carbonates. Carbon products were thus generated from CO2via CO. A temperature-programmed reaction and desorption indicated physical adsorption/chemisorption/reduction of CO2 at 400–800 K, a release of CO2 and CO above 800 K, and an O2 release between 500–850 K. The CO2 thermal catalytic reduction is summarized as follows: CO2 was chemisorbed and reduced into C, and O2 was emitted between 500 K and 850 K,54 which was followed by CO emission and the subsequent CO2 emission at and above 800 K owing to the release of pre-chemisorbed CO2 and the disproportionation reaction between CO2 and C to form CO, especially at high temperatures. Fig. 7 summarized the temperature-dependent CO2 sorption and reduction observed in this work. CO2 physical adsorption was dominant at 300 and 400 K, then decreased with increasing temperature, and finally would reach zero at 700 K. The CO2 chemisorption on the 10-nm nanocatalyst was less temperature-dependent and might be decreased above 600 K. CO2 reduction reaction was observed from 400–500 K and exhibited the maximum reaction rate at 800 K, while it abruptly decreased above 800 K. To the best of our knowledge, this is the first study to report a thermocatalytic CO2 reduction without any reducing agents and reaction gases at 500 K and to clarify the temperature-dependent CO2 reduction properties. However, further study is necessary to develop catalysts for CO2 reduction that can work at low temperatures and to clarify their reaction mechanisms.
Footnote |
† Electronic supplementary information (ESI) available: CO disproportionation, structure evaluation of nanocatalysts, heating rate dependence of weight change, crystal growth of nanocatalyst, CO2 adsorption isotherms, adsorption hysteresis of CO2, weight increase of nanocatalyst in Ar, isothermal weight change of nanocatalyst in CO2, and XPS analyses. See DOI: https://doi.org/10.1039/d2nr00883a |
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