Yamin
Zhang‡
,
Senyang
Xu‡
,
Yuyan
Wang
,
Linrui
Hou
* and
Changzhou
Yuan
*
School of Materials Science & Engineering, University of Jinan, Jinan, 250022, P. R. China. E-mail: mse_houlr@ujn.edu.cn; mse_yuancz@ujn.edu.cn; ayuancz@163.com
First published on 25th October 2022
ZnMn2O4 (ZMO) has been paid close attention by researchers because of its high capacity of lithium storage, abundant reserves on earth, environmental friendliness and simple preparation process. However, as with most transition metal oxides, the low conductivity and the structural collapse caused by volume expansion limit the commercial application of ZMO. Herein, ZMO hollow folded microspheres (ZMO-HFs) are prepared by a spray-drying method. After annealing, ZMO-HFs with single and/or double shells are formed. The mixed shells not only increase the effective contact area between the electrolyte and active substance, but also shorten the Li+ diffusion path and increase the active sites for the electrochemical reaction. In addition, the special structure can effectively alleviate the bulk expansion of the material to improve the cyclic rate performance of the material. Thanks to these attractive structural advantages, the obtained ZMO-HFs exhibit excellent rate behavior (∼460 mA h g−1 at 2 A g−1) and ultra-long cycle performance (∼724 mA h g−1 after more than 400 cycles at 2 A g−1). More importantly, this simple yet high-yield method will provide meaningful guidance for smart design/synthesis of other hollow materials.
Among these binary metal oxides, ZMO has attracted extensive attention from researchers due to its abundant element reserves on earth, low voltage platform, no pollution, low cost, and simple preparation method.13–15 In addition, Zn and Mn elements in ZMO have different potential for lithium, so there will be a synergistic effect in the charge–discharge cycle. That is, when one metal reacts, another element acts as a buffer, reducing stress concentration problems during the Li+ entrapment and stripping process and improving electrode powder phenomena.16,17 Meanwhile, Zn in ZMO is alloyed with Li+ to form ZnLi alloys, providing additional capacity. Accordingly, the theoretical ratio of ZMO is higher than that of other metal oxides.18 Taken together, ZMO has unique advantages and is a strong contender for the next generation of anode material for LIBs.
Although ZMO has many advantages, the electrode pulverization issue occurs easily because of the large volume change in the process of Li+ de-intercalation, which greatly restricts the application of ZMO in LIBs. Typically, the hierarchical structure design can provide a buffer space for volume expansion and prevent the structure from collapsing. Thus, the structural stability of electrode materials can be improved in the consecutive charge–discharge process.19,20 In addition, the hollow structure can also effectively alleviate the stress concentration caused by the charging and discharging processes of the electrode material.21,22 Zhang and colleagues21 successfully synthesized layered porous ZMO microspheres by a simple ultrasonic spray pyrolysis technique combined with thermal annealing in air. This unique structure can not only facilitate the transfer of ions and electrons, but also adapt to large volume expansion and contraction. When used as a cathode material for LIBs, the discharge capacity is 1044 mA h g−1 after 300 cycles at a current density of 500 mA g−1, and it has a high multiplier capacity (859 mA h g−1 at 2000 m A g−1). Zhou et al.23 prepared porous hollow rod-like ZMO HFs by a simple co-precipitation and annealing process. The electrochemical study of the anode material for laboratory use has shown that the material performs well in the current frequency range of 0.1–5 C, with a high reversible capacity of 902 mA h g−1 at 0.5 C after 320 cycles, especially 223 mA h g−1 at 5 C. This significant improvement in its electrochemical performance is mainly due to the synergistic effect of porous hollow structures and nanostructures. Therefore, the design of the hollow structure is of great value for employing ZMO.24,25 Nonetheless, the preparation of hollow structures is complicated and has low yield, and some templates are difficult to remove.26–28 It is therefore imperative to explore a simple preparation method for mass production.
In this study, we employ a simple spray-drying method to rapidly synthesize ZMO-HFs. Specifically, zinc acetate dehydrate, manganese acetate tetrahydrate as a metal salt source, and citric acid monohydrate as an organic ligand were employed. The unique single and double shell structure not only alleviates the volume expansion of ZMO, but also improves the specific surface area (SSA) and ionic mobility, giving it a long cycle life and excellent rate capability. As a result, the obtained ZMO-HF anode manifests excellent lithium storage properties with high-rate capabilities of ∼650 mA h g−1 at 0.1 A g−1, and ∼460 mA h g−1 at 2 A g−1, and superb cyclability of ∼724 mA h g−1 after 400 cycles at 2 A g−1. This holds promise for its commercial application as an anode material for high-performance LIBs.
To understand the microstructure of the spray-dried precursor sample, FESEM and TEM were used to characterize the ZM-HFS-P sample, as shown in Fig. 1. The samples obtained after spray drying are spheres with wrinkled surfaces and different sizes (1–10 μm) (Fig. 1a). It can be observed that the sample surface is relatively smooth when a sphere is enlarged (Fig. 1b). TEM tests were used to observe the internal microscopic morphology to explore more about the internal conditions of the microspheres. As can be seen from Fig. 1c and d, some microspheres have solid structures, while some samples have cavities inside. The cavity formation of the precursor is ascribed to the rapid volatilization of the liquid, as part of the droplet passes through the elevated temperature region of the nozzle, which causes the volume of the microspheres to expand to form an internal cavity structure.29 ZMO was formed from the precursor sample after heat treatment at 400 °C for 2 h. The XRD pattern, as shown in Fig. 2a, corresponds perfectly to the PDF standard card of JCPDS No. 71-2499, confirming the pure phase ZMO with a tetragonal spinel structure formed after annealing.
In order to explore the formation process of ZMO-HFs during annealing, we conducted TGA tests on ZMO-HFs-P in air. The corresponding TGA data of the ZM-HFS-P precursor in the air are shown in Fig. 2b. As can be seen from the diagram, the mass of the TGA curve decreased slowly before 160 °C, indicating that the mass loss in this temperature range mainly results from the water absorbed in the precursor sample. The accelerated mass loss between 160 and 310 °C, equivalent to organic/inorganic decomposition, can be observed as the temperatures increase. The sample mass decreased rapidly between 310 and 340 °C, and the corresponding DSC curve shows an exothermic reaction, partly attributed to the further oxidation of metal salt ions to ZMO. At 340 °C, there is no significant loss of sample mass, indicating that the metal salt in the sample is oxidized into stable ZMO, without the occurrence of any other reaction.
In order to obtain further a detailed element composition and valence state information of ZMO-HFs, XPS analysis was performed on ZMO-HFs. As shown in Fig. 3a, the presence of Zn, Mn, and O elements in the sample is easily visible on the XPS full spectrum scan of ZMO-HFs. Each element was then specifically analyzed by high-resolution XPS spectroscopy. As shown in Fig. 3b, the high-resolution spectrum of Zn 2p and the fitted curve, where 1021.2 eV and 1044.3 eV correspond to the 3/2 and 1/2 spin orbits of Zn 2p in the high binding energy state respectively. The difference in the spin levels between the two peaks is 23.1 eV, suggesting the existence of Zn2+ in the sample.30–34 Mn 2p high-resolution spectroscopy and fitting curves (Fig. 3c) show that 641.8 eV and 653.5 eV correspond to the 2/3 and 1/2 spin orbits of Mn 2p, respectively, with an energy level difference of 11.7 eV between the two orbits, indicating the presence of Mn(III) in the sample.30,31 The high-resolution spectra of O 1s (Fig. 3d) show the binding energy positions at 530.0 and 531.6 eV after fitting, which are attributed to the existence of two forms of oxygen elements in the sample. More specifically, the one at 530.0 eV corresponds to the metal (Zn/Mn) oxygen bonds, and the other at 531.6 eV is related to the water and/or surface hydroxyl groups in ZMO-HFs samples.35,36
Fig. 3 (a) XPS full-spectrum scans and high-resolution elemental (b) Zn 2p, (c) Mn 2p, and (d) O 1s spectra of the ZMO-HFs. |
From the microscopic morphology characterization of ZM-HFs-P, it is observed that the sample obtained after spray drying is a solid/hollow mixed folded microsphere with a smooth surface. To observe microscopic morphological changes of precursors after annealing, we tested and analyzed them using FESEM and TEM, as shown in Fig. 4. The microstructure of the sphere remains intact after heat treatment at 400 °C (Fig. 4a). After further magnification, more surface folds are evident, when compared to the precursor samples (Fig. 4b). According to the further characterization of the damaged sphere (Fig. 4c), it is found that the heat-treated sphere may be a double-shell hollow structure (the shell thickness is ∼437 nm). To verify the results of the FESEM test, the internal structure of the folded microsphere is again observed by TEM. As shown in Fig. 4d, there is a single-shell hollow structure in the ZMO-HFs, while some of the samples are double-shell hollow structures as observed from Fig. 4e, and the thickness is similar to those in Fig. 4c. The appearance of the single/double shell hollow microspheres is due to the rapid volatilization of the solvent during the process of the droplets being ejected through the nozzle, causing the metal ions to diffuse outward. Meanwhile, the non-uniformity of the nozzle temperature leads to different volatilization rates of the liquid in different droplets, so that the degree of diffusion of metal ions to the outside is different. Fig. 4f shows that the ZMO-HFs are composed of many nanoparticles. There are abundant pore structures between the particles, which increase the effective contact area between the active material and the electrolyte, and greatly enhance the reactive sites, to improve the electrochemical lithium storage performance of the electrode material. Besides, the high-resolution TEM (HRTEM) images (Fig. 4g) show that the measured lattice spacing of the two amplified regions is 0.48 nm and 0.28 nm, respectively, corresponding to the (101) and (200) crystal planes. A clear polycrystalline diffraction ring can be observed from the SAED diagram, which proves that it has a polycrystalline structure and corresponds to the (211), (112), and (220) crystal planes in ZMO. The STEM image (Fig. 4h) and the corresponding EDS elemental mapping map show that Zn, Mn and O elements are evenly distributed in ZMO-HFs.
Fig. 4 (a–c) FESEM images, (d–f) TEM images, (f) HRTEM image (illustration: SAED image), (h) STEM and the corresponding EDS elemental mapping images of the ZMO-HFs. |
In order to explore the factors affecting the micromorphology of ZMO-HFs, the microspheres obtained from spray-dried salt solutions without the addition of citric acid monohydrate were compared and FESEM tests were performed. Most of the ZM-P samples are spheres with a folded surface (Fig. S1a, ESI†), but the sphere surface is not as folded as those of ZM-HFs-P and the surface is smooth (Fig. S1b, ESI†). After heat treatment, the microstructure of ZM-P was completely destroyed under the same heat treatment conditions (400 °C, 2 h), revealing a microscopic particle condensation state (Fig. S1c and d, ESI†). The results indicate that citric acid monohydrate, a complexing agent of metal ions, easily combines with Zn2+ and Mn2+ ions, enhancing the intermolecular binding ability. Meanwhile, citric acid as an organic matter provides a stable carbon framework for the sphere, effectively alleviating the stress concentration phenomenon caused by the heating process. At the same time, to explore the influence of citric acid monohydrate on the phase composition of the sample, we conducted XRD tests on ZZMO (Fig. S2, ESI†). The XRD pattern of ZMO can be observed corresponding to the PDF standard cards JCPDS No. 71-2499 and JCPDS No. 89-0510, corresponding to ZnMn2O4 and ZnO, respectively, further illustrating the importance of citric acid monohydrate for ZMO-HF formation.
TEM tests have revealed that ZMO-HFs are composed of a large number of nanoparticles and that the pore structure also affects their electrochemical properties. Therefore, a BET analysis was performed on ZMO-HFs to thoroughly explore their pore properties. As can be seen from the N2 adsorption–desportion curve diagram (Fig. S3a, ESI†), ZMO-HFs have a typical IV curve. The hysteresis loop in the 0.5–1 range indicates that ZMO-HFs have obvious mesoporous characteristics. As can be seen from the pore size distribution curves (Fig. S3b, ESI†), the pore sizes are mainly distributed in the 3–30 nm range, which further proves that ZMO-HFs are mesoporous structures. The results show that the SSA of porous ZMO-HFs is ∼89.8 m2 g−1, the average pore size is ∼10.0 nm, and the pore volume is 0.22 cm3 g−1. The abundant pore structure significantly enhances the electroactive sites of electrode materials and improves the ion transport rate. The porous hollow structure effectively alleviates the volume change during charging and discharging. It significantly improves the transport of ions/electrons inside the electrode material, providing a basis for its excellent electrochemical properties.
At a current density of 0.5 A g−1, the discharge specific capacity of ZMO-HFs in the first cycle reaches 1093.6 mA h g−1 (Fig. 5b), along with a charge specific capacity of 600.2 mA h g−1, corresponding to an initial CE of 54.9%, which is higher than that of ZZMO (∼43.0%, Fig. S4a, ESI†). In addition, the greater decrease in capacity is primarily due to the decomposition of the electrolyte and the formation of the SEI film. The charge and discharge specific capacities were 595.3 mA h g−1 and 648.5 mA h g−1 during the second cycle, and the CE increased to 91.8%. In the subsequent 10th and 50th laps of the tests, the CE values are up to 96.9% and 99.9%, respectively. The improvement of CE indicates that the electrode material has excellent electrochemical reversibility.
The rate capability was then investigated in view of the unique porous hollow structure of ZMO-HFs. As depicted in Fig. 5c, the ZMO-HFs show excellent rate behavior with large discharge capacities of ∼658.7, ∼522.7, ∼501.8 and ∼445.7 mA h g−1 at current densities of 0.1, 0.2, 0.3, 0.5, 1.0, and 2.0 A g−1. When the current density returned to 0.1 A g−1, the discharge specific capacity could reach 886.5 mA h g−1 again. Therefore, the hollow structure can effectively alleviate the electrode powder problem caused by Li+ insertion/extraction at different current densities. Fig. 5d shows the cycle stability test at a current density of 0.5 A g−1. In the first 40 cycles, the decayed charge/discharge capacities of the ZMO-HF electrode material are mainly due to the formation of the SEI film and the decomposition of the electrolyte during cycling. Afterward, the charge/discharge specific capacity of the electrode material increased slowly, mainly because the nanoscale pristine ZMO particles would evolve into smaller ZnO and MnO particles upon cycling, which would shorten the Li+ diffusion pathway. Meanwhile, some inactive metals Zn and Mn accumulate in the electrode and improve the electronic conductivity, and the continuous activation process of the material leads to the increase of the capacity.41 The material capacity reaches a stable state near the 120th cycle. After the 160th cycle, the discharge specific capacity of the electrode material is 1043.9 mA h g−1, which is superior to that of the ZZMO (∼740 mA h g−1 after the 80th cycle) without citric acid monohydrate addition (Fig. 5d). Evidently, the addition of citric acid monohydrate helps to maintain the structural integrity of ZMO-HFs, which is an important basis for their excellent electrochemical performance. In addition, EIS was performed on newly assembled half-cells to test and analyze the dynamical behavior of the ZMO-HF electrode material (Fig. S4b, ESI†). Evidently, the impedance plot is mainly composed of a semicircle (middle and high frequency regions) and a tilted straight line in the low frequency region. The diameter of the semicircle in the high-frequency region represents the charge transfer resistance (Rct), which usually reveals the resistance of electrochemical reactions at the electrode–electrolyte interface. The higher the slope of straight line in the low-frequency region is, the higher the diffusion coefficient of Li+ is. The Rct value is calculated to be 167.2 Ω for the ZMO-HF electrode, highly favoring efficient lithium storage. Therefore, the porous hollow structure not only brings a larger contact area between active substances and the electrolyte, but also speeds up the transmission speed of Li+. Furthermore, in order to test the application value of ZMO-HFs under the conditions of rapid charge/discharge of LIBs, we performed uninterrupted cyclic charge/discharge tests at a current density of 2.0 A g−1 (Fig. 5f). After 400 cycles of high current charge/discharge cycles, the discharge-specific capacity of ZMO-HFs can be maintained at 724 mA h g−1. The excellent electrochemical performance of ZMO-HFs is due to their special structural characteristics. That is, the porous hollow structure effectively alleviates the problem of electrode pulverization caused by the Li+ intercalation/de-intercalation process. Meanwhile, the larger SSA can increase the contact area of the electrode material and the electrolyte, and increase the actual active sites for the electrochemical reaction.
In short, the ZMO-HF samples prepared with PHFs exhibit excellent Li+ storage capacity (Fig. 5e), the reason for which can be concluded as follows: (I) the hollow structure can effectively alleviate the electrode chalking problem caused by the Li+ embedding shedding process. (II) The folded surface of a material can increase its SSA. A high SSA can ensure sufficient contact between the electrolyte and the electrode surface. At the same time, the abundant micropores can be used as additional sites for the adsorption of capacitive Li+, improving the reversible specific capacity. (III) Highly developed porous structures can provide sufficient and extensive Li+ diffusion channels, thereby achieving fast and stable Li+ diffusion.
Based on the above electrochemical performance tests, and to explore the underlying reasons for the excellent electrochemical lithium storage performance of ZMO-HFs, the CV method was used to analyze their kinetics. Fig. 6a shows the CV curve of the electrode material at a scan rate of 0.2 − 1.4 mV s−1, where the relationship between the scan (ν) and peak current (i) can be expressed as:42–44
i = avb | (1) |
logi = blogv + loga | (2) |
i(V) = k1v + k2v1/2 | (3) |
i(V)/v1/2 = k1v1/2 + k2v | (4) |
The CV curves of the ZMO-HF electrode material at a scan rate of 1.1 mV s−1 are shown in Fig. 6c. The red area represents the pseudocapacitive contribution, and the blue one represents the battery-type contribution, clearly showing the pseudocapacitance-dominated contribution of ∼75.7% along with the diffusion-controlled capacity of 24.3%, of the ZMO-HF electrode material at this scan rate. Fig. 6d shows the ratio of the contribution of the pseudocapacitance capacity of 0.2–1.4 mV s−1 of the electrode material to the battery. It can be seen intuitively that the contribution of the pseudocapacitance capacity gradually increases with the increase of the scanning speed. The reason for this is probably related to the fact that lithium ions cannot be embedded/removed on time under the higher scanning speeds, which makes lithium ions be stored mainly on and/or near the electrode surface.45 The pseudocapacitive capacity contributions are estimated as ∼59.4%, ∼61.5%, ∼66.7%, and ∼84.3%, respectively, at scanning rates of 0.2, 0.5, 0.8, and 1.4 mV s−1. Therefore, one of the reasons for the excellent electrochemical performance of ZMO-HFs lies in the rapid response characteristic of pseudocapacitive behavior benefiting from their unique hierarchical porous framework.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ma00924b |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2022 |