Tanveer
ul Islam
ab,
Ye
Wang
ab,
Ishu
Aggarwal
c,
Zhiwei
Cui
ab,
Hossein
Eslami Amirabadi
ab,
Hemanshul
Garg
ac,
Roel
Kooi
ab,
Bhavana B.
Venkataramanachar
ab,
Tongsheng
Wang
ab,
Shuaizhong
Zhang
ad,
Patrick R.
Onck
c and
Jaap M. J.
den Toonder
*ab
aMicrosystems, Department of Mechanical Engineering, Eindhoven University of Technology, 5612 AE, Eindhoven, The Netherlands. E-mail: J.M.J.d.Toonder@tue.nl; Tel: +31 40 247 5767
bInstitute for Complex Molecular Systems (ICMS), Eindhoven University of Technology, 5612 AJ, Eindhoven, The Netherlands
cZernike Institute for Advanced Materials, University of Groningen, 9747 AG, Groningen, The Netherlands
dMax Planck Institute for Intelligent Systems, Heisenbergstr. 3, 70569, Stuttgart, Germany
First published on 4th April 2022
Cilia are microscopic hair-like external cell organelles that are ubiquitously present in nature, also within the human body. They fulfill crucial biological functions: motile cilia provide transportation of fluids and cells, and immotile cilia sense shear stress and concentrations of chemical species. Inspired by nature, scientists have developed artificial cilia mimicking the functions of biological cilia, aiming at application in microfluidic devices like lab-on-chip or organ-on-chip. By actuating the artificial cilia, for example by a magnetic field, an electric field, or pneumatics, microfluidic flow can be generated and particles can be transported. Other functions that have been explored are anti-biofouling and flow sensing. We provide a critical review of the progress in artificial cilia research and development as well as an evaluation of its future potential. We cover all aspects from fabrication approaches, actuation principles, artificial cilia functions – flow generation, particle transport and flow sensing – to applications. In addition to in-depth analyses of the current state of knowledge, we provide classifications of the different approaches and quantitative comparisons of the results obtained. We conclude that artificial cilia research is very much alive, with some concepts close to industrial implementation, and other developments just starting to open novel scientific opportunities.
Inspired by nature, scientists have developed artificial cilia mimicking the functions of biological cilia. The research on artificial cilia started over a decade ago and is still rapidly expanding. Many research groups have developed microscopic actuators resembling cilia, actuated to move under the influence of different stimuli such as electrostatic fields,6 magnetic fields,7–15 and even light16 and pH.17 Mimicking the impressive functionalities of biological cilia, researchers have been exploring the capabilities of the developed artificial cilia in applications such as microrobots,18–20 microsensors,21,22 the manipulation of light, droplets and particles,23–25 self-cleaning and antifouling surfaces,26–28 microfluidic mixing,6 and predominantly, microfluidic pumping with integrated on-chip artificial cilia in microfluidic devices.29 Many of the results of this research are highly promising, especially with regard to application in microfluidic chips such as lab-on-chip (LOC) and organ-on-chip (OOC) devices, and it seems just a matter of time until artificial cilia will be integrated into commercial microfluidic products. At the same time, novel applications such as biological cell manipulation including on-chip mechano-stimulation of cell cultures and tissues are being explored.
The current stage of development of this exciting field, therefore, asks for a critical review of its progress as well as an evaluation of its future potential. This is what we provide in this review. Different from existing reviews of artificial cilia,29,30 we carry out comprehensive and in-depth analyses of the current state of knowledge, providing classifications of the different approaches as well as quantitative comparisons of the results published. The focus is on functions and applications relevant to microfluidic devices: transport of fluids and particles, as well as flow sensing.
We start with a brief overview of cilia in biology with the aim to review the appearance and function of natural cilia. Then, we describe how these biological functions can be mimicked, in a general sense, to create functions relevant to microfluidic applications. Subsequently, we review, classify and compare the various principles that have been proposed to actuate artificial cilia. Next, we give an overview of fabrication approaches used to create artificial cilia, and we evaluate their pros and cons. We then review the functions studied the most, namely flow generation and particle manipulation, respectively, and assess the published results quantitatively. The use of artificial cilia as flow sensors, which historically was actually the first application developed but has not experienced a widespread introduction in the microfluidics field up to date, is included in this review as well. Most of these aspects concern experimental developments, but modeling artificial cilia using numerical approaches is important to understand the experimental results and to guide future experiments; hence, we also give a brief overview of the main computational approaches to model artificial cilia. We close the review with a general summary and an outlook in which we describe the steps that need to be taken for further development, as well which future exciting opportunities artificial cilia can offer.
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Fig. 1 Cilia in nature: (a) (i) ciliary pattern on the body of Leptopharynx costatus. Reproduced from ref. 45 with permission from John Wiley and Sons. (ii) Cilia on the body of Platyophrya bromelicola. Reproduced from ref. 46 with permission from Elsevier. (iii) Closely spaced cilia on Spathidium spathula. Reproduced from ref. 47 with permission from Elsevier. (b) (i and ii) Cilia in the mouse embryonic node at an embryo age of 7.5 days. Reproduced from ref. 48 and 49 respectively with permission from Elsevier. (iii) Ciliated mouse embryonic node. Reproduced from ref. 50 with permission from Springer Nature. (c) (i) Stereocilia staircase structure in mouse cochlear. Reproduced from ref. 51 with permission from Springer Nature. (ii) Cilia on mouse tracheal epithelial cells. Reproduced from ref. 52 with permission under open license CC BY. (d) (i) Human tracheal epithelial cilia. Reproduced from ref. 53 with permission under open license CC BY. (ii) Cilia on human nasal epithelial cells. Reproduced from ref. 54 with permission under open license CC BY. (iii) Sensing cilia in the renal tubule (kidney). Reproduced from ref. 39 with permission from John Wiley and Sons. |
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Fig. 2 (a) Schematic representation of the molecular structure of a cilium. The main components (basal body and axoneme) consist of microtubule (MT) doublets or triplets. For motile cilia, the axoneme possesses two central microtubules as well as upper and lower dynein arms. (b) Image showing a cilium performing a tilted conical motion along with the tracer lines of nodal cilia where the positions of the root are indicated in black, and the different tips in blue, green, and orange. Presence of cilia base/root close or on to the cilia tip trajectory indicate a tilted conical motion. Reproduced from the open access ref. 55. (c) Cilia on the epithelium of a flatworm (planarian) are shown here to display a metachronal motion, where individual cilia exhibit a whipping motion with consecutive cilia moving slightly out of phase. Reproduced from ref. 56 with permission from the American Society for Cell Biology. (d) Wavy motion of a flagellum shown in a sequence of frames of a sperm cell performing wavy motion. Reproduced from ref. 57 with permission from Elsevier. |
As indicated in Fig. 2(a), cilia can be subdivided into two categories: primary (non-motile) cilia (9 + 0 axoneme) and motile cilia (9 + 2 axoneme). Primary cilia are involved in mechanosensing and chemosensing, relaying information about blood flow, compressive forces or Ca2+ concentration by triggering intracelular signaling pathways.41,58–61 Motile cilia provide active forces to a cell's surrounding liquids, either through rotational motion or planar whip-like motion, see Fig. 2(b and c).62 To achieve this motion, the axonemes of motile cilia possess two central microtubules as well as dynein arms (motor protein complexes). It is quite common for motile cilia to have macro-scale coordination, in which, in larger patches of cilia, consecutive cilia beat slightly out of phase to create metachronal waves, Fig. 2(c). This type of cilia allows for instance the clearance of mucus in the airways40 as well as the transportation of oocytes through the fallopian tube.38 Additionally, some single-cell organisms as well as sperm cells have singular motile cilia called flagella with lengths of 50 to 60 microns.31 These flagella feature motor complexes on their basal bodies to generate wavy or rotational corkscrew motion, as shown in Fig. 2(d).63
Cilia function is clearly crucial for our health, and many studies have shown that ciliary defects can cause a wide range of medical conditions and diseases called ciliopathies.64 For example, malfunction of the motile cilia in the embryonic node during embryonic development can lead to situs inversus,65 having the heart or even multiple internal organs mirrored to the wrong side of the body; defective cilia in the airways can lead to chronic airway disease; and malfunctioning cilia in the fallopian tube or flagella on sperm cells cause infertility.66–68
In moving fluids, cilia in nature operate under so called ‘low Reynolds number’ or ‘Stokes flow’ conditions due to their small size and relatively low frequencies of operation. This means that inertial effects are not important and the flow is dominated by viscous effects.69 Consequently, to generate any net flow, the motion of the cilia must be asymmetric, i.e. having a different forward trajectory compared to the backward trajectory during one cycle. This is indeed apparent in the various ways natural cilia move – in rotational motion, cilia rotate along a tilted cone, moving closer to the surface during the backward stroke than during the forward stroke (Fig. 2(b)); the whipping motion made by other cilia is also asymmetric: they move forward with a more straightened shape and backward in a more bent state (Fig. 2(c)). If their motion was symmetric, cilia would just displace fluid back and forth without any net flow, even in the case of temporal asymmetry (moving faster forwards than backwards).
The abundant persistence of cilia in biology indicates that these hair-like structures are highly efficient at moving liquids and sensing ion concentrations or shear forces on the micrometer-scale, with cilia sizes ranging between 2 and 60 μm.31 These attributes of cilia provide a good motivation for the use of artificial cilia in microfluidic devices.
Even though microfluidics-based applications are being commercialized especially in medical diagnostics, the field of microfluidics is still in development with different technological approaches, materials, and principles being explored simultaneously. In the last two decades, many researchers spent much effort to develop single microfluidic components such as micropumps,77 microvalves,78 micromixers,79 and microfluidic liquid handling devices in general. However, a consistent fabrication and interfacing technology as a prerequisite for the efficient development of microfluidic systems is often still missing. This gap can only be bridged by establishing a microfluidic platform approach, which allows the fast and easy implementation of (bio-)chemical protocols based on common building blocks within a well-defined fabrication technology. Mark et al.80 have given an overview and evaluation of microfluidic platforms under development, the most important ones being droplet-based, centrifugal, electrokinetic, capillary, acoustic, and microfluidic large-scale integration platforms. The latter is the most advanced platform, based on pneumatically driven elastomeric microvalves81 integrated in a microfluidic channel network.82
In biology, as we have discussed in the previous section, cilia provide a ubiquitous and consistent solution to fluid and particle manipulation at the micrometer scale, i.e. they form a biological microfluidic platform. Their size of tens of μm is in perfect match with requirements in microfluidic devices, and they provide in nature many of the functions needed in microfluidic applications, such as pumping, mixing, particle and cell transport, and sensing. Hence, mimicking these functions by artificial cilia that are integrated in microfluidic chips may offer an attractive novel microfluidic platform. For example, nano-scale artificial cilia can be used in microfluidic chips to increase the surface area in an immuno-assay and enhance the limit of detection of a crucial marker in myocardial infarction (cTnI).83 In another study, magnetic artificial cilia are used to eliminate the biofouling in a desired area in a microfluidic device that results from the growth of algae.28 This system can be potentially used to clean sensors to detect environmental factors in micro-organism culture dishes. Orbay et al. also used an acoustic field to actuate cilia in a microfluidic chip and induce micro-mixing on demand.84 Advantages of artificial cilia compared to conventional approaches may be that they provide a fully integrated solution that does not require direct connection to external sources using tubing or wires in particular if magnetic field or light is used for actuation, that they enable local, in addition to global, active control of fluids and particles, and that they are biomolecule- and cell-friendly in contrast to some existing micro-pumps. However, artificial cilia development is still very diverse with different actuation principles and fabrication approaches used, hence we are still far off from a commercial artificial cilia-based microfluidic platform technology. In the remainder of this review we will explore which approaches may be most promising towards eventual implementation, and whether artificial cilia could in the end form the basis of a versatile microfluidic platform or if they would rather be more suitable to serve particular niche applications.
It is important to note here, that the inspiration by nature to develop artificial cilia does not imply that we literally copy the biological cilia; we rather borrow the general principle. Hence artificial cilia may be larger (or smaller) than their biological counterparts, they may have different shapes (e.g. flap-like rather than hair-like), they may move faster or in a different way, and so forth. Taking this freedom means that we can even overcome limitations of the biological cilia that could hamper microfluidic applications. One such limitation is the restriction to the Stokes flow regime, explained in section 2. For artificial cilia, both the size and, especially, the speed of motion can be designed to be larger, which takes them out of the Stokes regime so that inertial effects become relevant and can be exploited (in addition to motion asymmetry) for fluid manipulation. In the following, we will see a number of examples of such effects.
However, when designing devices that make use of magnetic artificial cilia, compromises have to be made between versatility in cilia motion and the accessible space and field strength. A set of electromagnets (see Fig. 3(a)) can provide the most versatile control over the direction and strength of the time-dependent field, able to facilitate a wide range of motions (see section 4.3), but the size of the working space that has a unidirectional and homogeneous field is usually small, and it can be difficult and/or costly to obtain strong, high frequency fields because of inductance, core losses, flux through neighbouring poles and unfavorable scaling of field strength over the size of the coil. Moreover, the arrangement of the electromagnetic poles can easily block optical access or hinder sample handling. These restrictions make it necessary to take careful considerations when designing an electromagnetic actuator for artificial cilia, where some compromises are often made. Using a rotating permanent magnet to generate the field, on the other hand (see Fig. 3(a)), provides much cheaper access to a strong and high frequency field, and leaves a largely free space for easier access to the microfluidic device, but at the same time this approach severely reduces the flexibility in controlling the amplitude and shape of the time-dependant magnetic field. Hence an actuator solution employing a permanent magnet often needs ‘design for purpose’, meaning that the end application needs to have a clear and largely fixed requirement over the cilia motion and the corresponding field.
For the purpose of a general discussion, we employ here a reduced-order approach. More in-depth analysis can be found in the literature, including detailed theoretical and numerical modeling of the motion of cilia, see section 9. Here we focus on how the forces scale with the dimensions of the cilia, which is particularly relevant for microfluidics and LOC applications.
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It can be seen from eqn (1) that, keeping the aspect ratio of the cilia the same, Fdrag scales with l2, assuming one wants to achieve similarity in the shape of cilia during motion, regardless of length scales, and maintain the same frequency of movement. In such case, the fluid speed close to the cilia body will also scale with l, meaning larger cilia will generate larger flow speed. However, the volumetric flow rate will be more complicated, since one also needs to take into account the channel dimensions, cilia arrangement and the overall flow resistance.
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It can be deducted from eqn (2) that Felastic scales with l2, if the deflection of the cilia w is made to scale with l, i.e. the shape of the motion remains the same, and keeping the cilia aspect ratio constant. Hence, the scaling with cilia size of the elastic shear force is analogous to that of the fluid drag.
Fmag = (m·∇)B | (3) |
Tmag = m × B | (4) |
The magnetization m depends on the material and geometry of the cilia. The magnetic component in these cilia can be superparamagnetic particles, such as ferrite or magnetite nanoparticles8,86,98 and carbonyl iron microparticles,13,15 or ferromagnetic particles, such as neodymium powder.19,85 For superparamagnetic cilia, m is determined by the magnitude of the external field B and its angle with respect to the long axis of the cilia, with the largest torque Tmax generated at an angle around 45°.‡ Ferromagnetic cilia, on the other hand, can be pre-magnetized in a field much larger than the actuation field and carry a remanent magnetization. The maximum torque Tmax is then generated when the cilia remanent field and the actuation field are at an angle of 90°.
For the scaling analysis on magnetic force with respect to cilia size, we assume that the same external magnetic field B is always applied and that the cilia are always made of the same material. In this case the torque Tmag scales with m regardless of the type of magnetic materials, which in turn scales with the volume of cilia, or l3 (keeping the cilia aspect ratio constant). For easier comparison with other forces, we convert the magnetic torque to force,
Fmagnetic = |Tmag|/l, | (5) |
The above arguments are based on maintaining the aspect ratio of cilia on different scales. It is a valid assumption, based on the observation from literature and our own experience, that the aspect ratio of the magnetic artificial cilia for practical applications is always in the order of 10, despite large differences in their overall sizes.7,11–15,98 An aspect ratio much smaller will make the cilia too rigid, while an aspect ratio too large will make the cilia behave like flagella, with a much reduced tip movement, which is interesting in itself,86 but can result in reduced effectiveness if one's purpose is to actuate fluids.100
On the other hand, as mentioned in section 3, both the size and the speed of motion can be larger for artificial cilia, which takes them out of the Stokes regime so that inertial effects become relevant and can be used (in addition to motion asymmetry) for fluid flow generation.
Two types of cilia shapes are commonly seen in the literature. One is more cylindrical, the other is shaped like a flap. Both of them have been shown to effectively generate flow and mixing with appropriate actuation. Cylindrical shaped cilia can be actuated to exhibit both 2D or 3D motions, while flap-like cilia can only be actuated to perform 2D motion. Below, we will discuss these different types of motion.
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Fig. 4 Artificial cilia motion types. (a) (i) Tilted conical motion; (ii) time-lapse image showing top-view of cilia under tilted conical motion, where the red arrow indicates the direction of effective stroke and the yellow arrow indicates the rotation direction. Reproduced from ref. 27 with permission from John Wiley and Sons. (b) (i) 2D asymmetric motion with the swept area between the dotted lines representing forward and backward stroke; (ii) side-view image where the solid line indicates the effective stroke and the dashed line indicates the recovery stroke. Reproduced from ref. 101 with permission from the Royal Society of Chemistry. (c) (i) Metachronal wave motion and (ii) time-sequence images from showing the wave propagation. Reproduced from ref. 19 with permission under open license CC BY. |
2D spatially asymmetrical motion is achieved by all the above-mentioned actuation principles, i.e. magnetic, light, electrostatic and pneumatic actuation, in which the cilia move in a more straightened up posture in one direction (the effective stroke), pushing more fluid forward, and in a more curled shape when they move in the other direction (the recovery stoke), pulling less fluid backwards, as illustrated in Fig. 4(b). For light and pneumatic actuation, this mechanism is built in the structure of the cilia, as explained in the earlier section 4.1.2 and 4.1.4.
For magnetic cilia, spatial asymmetric 2D motion can be achieved by using rotating magnetic fields.102 During the effective part of the motion cycle, the cilia follow the direction of the field in more straight-up conformation. As the cilia bend further and accumulate elastic energy, they eventually overcome the magnetic torque and move back in the recovery stroke, which is typically in a more curled-up shape. A similar mechanism is also at work for the electrostatic cilia, contributing to the net flow generation.6
Temporal asymmetry is a result of the different speeds during the two strokes, and this typically happens with magnetic cilia that are a few hundreds of micrometers long or larger. The local Reynolds number can be larger than 1, especially during the elastic stroke, where cilia tend to move more abruptly. The electrostatic cilia6 also showed similar behavior, resulting in a significant inertial effect.
Note that for 2D actuation of large cilia, quite often the two types of asymmetries coexist. This can result in some cases for them to cancel out their effects on flow generation, even leading to flow reversal at different scales.103
Natural cilia sometimes exhibit both 3D tilted conical motion and 2D asymmetric motion,48 achieving a maximized efficiency in generating flow and locomotion. This level of optimization in motion is not yet realized in artificial cilia.
The direction of the flow, however, is less straightforward to predict than for the above two types of motion. Numerical and experimental studies show that both symplectic (in the direction of wave propagation) and antiplectic (the opposite) flow are possible, and this is determined by the interplay between multiple factors including the cilia pitch, wave speed, and channel geometry. There is not yet a general rule that can be used to predict the flow direction, although it appears that antiplectic flow occurs more often than symplectic flow in nature.
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Fig. 5 Flow chart showing the classification of the artificial cilia fabrication methods. The fabrication is broadly divided into template-based and template-free fabrication which is further divided into MEMS based (mostly involving lithography processes) and lithographyless fabrication methods. All the methods shown here are further represented in a tabular form in the ESI† Table S1 along with the referred papers. |
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Fig. 7 Images of artificial cilia made with different fabrication approaches. (a) SEM image of cilia (i) fabricated from a mould prepared from SU-8 using photolithography (MEMS) process. Reproduced from ref. 15 with permission from Elsevier. (ii) shows cilia fabricated using PCTE as template/mould to shape a magnetic polymer into micro/nanoscale cilia structures. Reproduced from ref. 98 with permission under open license CC BY-NC-ND. (b) SEM image of an actuable polymer cilia structure (i) fabricated using different MEMS process like vapour deposition, sputter coating, lithography etc. Reproduced from ref. 6 with permission from the Royal Society of Chemistry. (ii) shows an array of rectangular shaped nickel–iron magnetic artificial cilia fabricated using two-mask lithography process. Reproduced from ref. 105 with permission from the American Chemical Society. Magnetic artificial cilia of different sizes fabricated using a photolithographic process from a photoreactive copolymer are shown in (iii). Reproduced from ref. 87 with permission from John Wiley and Sons. (c) Cilia in (i) are made from super-paramagnetic beads by self-aligning them using an external magnetic field. Reproduced from ref. 10 with permission from Proceedings of the National Academy of Sciences. Cilia fabricated by aligning cobalt particles mixed with an elastomer by a magnet are shown in (ii). Reproduced from ref. 131 with permission from the American Chemical Society. (iii) shows cilia fabricated by placing iron particles dispersed in a thermo-plastic polyurethane between two magnets to shape into the cilia structures. Reproduced from ref. 121 with permission from John Wiley and Sons. (d) (i) shows the alignment of iron-carbonyl particles in different directions in the cilia structures fabricated using 4D printing process. Reproduced from the free access ref. 127. 3D printed cilia structures with each cilium having particles aligned in different directions is shown in (ii). Reproduced from ref. 126 with permission under open license CC BY. (e) (i) and (ii) show cilia fabricated from a polymer by pulling them out of the plane using field effect spinning. Needles used to pull the cilia are shown in (i). Reproduced from ref. 128 with permission from the American Chemical Society. PDMS posts (iii) on a roller used to pull a precursor material to shape them into cilia structures shown in (iv). Reproduced from ref. 14 with permission from the Royal Society of Chemistry. (f) The cilium structure fabricated separately shown in (i) is one part of a complete unit.129 (ii) Shows cilia made from PMMA attached to the base through an epoxy resin to complete the device assembly. Reproduced from the open access ref. 130. A bistable buckled beam held between two clips that forms the cilium structure when attached to a fixed base is shown in (iii). Reproduced from ref. 132 with permission from the Institute of Electrical and Electronics Engineers. |
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Cilia type | Fabrication method | Cilia geometry | Actuation method | Cilia motion | Working fluid | Maximum flow speed | Beating frequency | Local Remax | Normalized flow speed | Fluid pumping mechanism | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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l × w × t [μm3] | v [m s−1] | f [Hz] | ρvl/μ | δ = v/fl | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
l × d [μm2] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
a Maximum local flow above the cilia tips. b Maximum global flow in the channel. Note that the normalized flow speed is calculated regardless the chip geometry and the amount of cilia. l: length, w: width, t: thickness, d: diameter. —: not reported. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC12b | Self-assembly | 20 × 3 | Uniform rotating magnetic field | 3D tilted conical motion | Water | 3 | 5 | 0.01 | 0.030 | 3D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC8a | Tracked-etched polycarbonate membranes as templates | 25 × 0.7 | Uniform rotating magnetic field | 3D tilted conical motion | Water | 8 | 34 | ≦0.025 | 0.009 | 3D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC10a | Self-assembly | 31 × 4.4 | Uniform rotating magnetic field | 3D tilted conical motion | Water | 5 | 0.5 | <1 | 0.0323 | 3D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC102a | Photolithography techniques | 70 × 20 × 0.4 | Uniform rotating magnetic field | 2D non-reciprocal motion | Water | — | 50 | <1 | — | 2D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC11a | Photolithography techniques | 70 × 20 × 0.4 | Non-uniform rotating magnetic field | 2D non-reciprocal motion | Water | 130 | 10 | <1 | 0.186 | 2D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Electrostatic cilia6a | Micro-systems technology processing | 100 × 20 × 1 | AC voltage | 2D non-reciprocal motion | Silicone oil | 600 | 200 | 1 | 0.030 | Inertia | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC104b | Two-mask lithographic process | 200 × 20 × 0.07 | Nearly uniform rotating magnetic field | 2D non-reciprocal motion | Water | 1350 | 62 | 0.09–0.6 | 0.109 | 2D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC14b | Continuous roll-pulling method | Conical shape 250 | Uniform rotating magnetic field | 3D tilted conical motion | Water | 120 | 20 | 6 | 0.024 | 3D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC13b | Magnetic fiber drawing (self-assembly) | 300 | Uniform rotating magnetic field | 3D tilted conical motion | Water | 70 | 50 | — | 0.005 | 3D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC9b | Photolithography techniques | 300 × 100 × 15 | Uniform rotating magnetic field | 2.5D non-reciprocal motion | Water | 500 | 50 | <1 | 0.033 | 2.5D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
μMAC15b | Micro-molding | 350 × 50 | Uniform rotating magnetic field | 3D tilted conical motion | Water | 260 | 40 | 15 | 0.018 | 3D non-reciprocal motion | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
2D metachronal μMAC138b | Micro-molding | 350 × 50 | Non-uniform periodical magnetic field | 2D non-reciprocal motion | Water | 3000 | 100 | 920 | 0.086 | 2D non-reciprocal motion + inertia + metachrony | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
2D metachronal μMAC20b | Micro-molding | 350 × 50 | Uniform rotating magnetic field | 2D symmetric motion | Water | 220 | 10 | 50–700 | 0.063 | Inertia + metachrony | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
2D metachronal MAC85a | Hand-assembly | 1000 × 550 × 100 | Uniform rotating magnetic field | 2D non-reciprocal motion | Glycerol | 450 | 2.5 | <0.1 | 0.180 | 2D non-reciprocal motion + metachrony | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
3D metachronal MAC19a | Molding | 4000 × 800 | Uniform rotating magnetic field | 3D non-reciprocal motion | Glycerol | 83 | 0.083 | <1 | 0.250 | 3D non-reciprocal motion + metachrony | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
2D metachronal pneumatic metachronal cilia89a | Moulding | 8000 × 1000 | Pneumatically | 2D non-reciprocal motion | Water |
19![]() |
30 | 3480 | 0.079 | 2D non-reciprocal motion + inertia + metachrony | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
2D metachronal pneumatic metachronal cilia91a | Moulding | 14![]() |
Pneumatic-hydraulic pressure | 2D non-reciprocal motion | Glycerol | 500 | 0.25 | 0.04 | 0.143 | 2D non-reciprocal motion + metachrony |
In this equation, v is the velocity of the generated fluid flow, f is the cilia beating frequency, and l is the cilia length. Hence, δ represents the flow velocity generated per beating cycle scaled by cilia size. We will see that the most efficient artificial cilia reported so far are the self-assembled microscopic magnetic artificial cilia by Vilfan et al. in 2009:10 even though the absolute fluid velocities induced are low (5 μm s−1) so that they may be unsuitable for many microfluidic applications, relative to their size and beating frequency they perform best.
The earliest artificial cilia for creating flows, reported by us in 2008, were micro-flaps fabricated from bilayer films of polyimide and chromium on the surface of ITO glass using MEMS technologies, see Fig. 8(a).6 These 100 μm sized cilia were able to generate a translational flow speed up to 500 μm s−1 in a microfluidic chamber when actuated electrostatically by applying an AC voltage of 75 V/1 kHz with on–off frequencies at 50 Hz. The main mechanism at work was inertia, since the cilia beating speed was very high.88 In 2007, Evans et al. reported the first magnetic artificial cilia with a size similar to biological cilia (with diameters ranging from 200 nm to 1 μm and aspect ratios as high as 125) fabricated with track-etched polycarbonate membranes as templates.7 In 2010, these bio-mimetic cilia were demonstrated to be able to simultaneously generate two sharply segregated regimes of fluid flow: directional flow above the cilia tips, with generated flow speeds of 8 μm s−1, and mixing flow below the tips, when they were actuated using an off-axis rotating permanent magnet to perform tilted conical motion at 34 Hz (Fig. 8(ciii)).8 The first self-assembled magnetic artificial cilia, having a typical length of 31 μm, were reported by Vilfan et al. in 2009, and were able to induce a net flow of 5 μm s−1 by performing a tilted conical motion at 0.5 Hz.10 In our group, we optimized the fabrication process of cylindrical microscopic magnetic artificial cilia and enhanced the fluid pumping properties from 2013 to 2018 to bring the idea of using the cilia as on-chip integrated micropumps closer to real life applications,12–15 reaching induced flow speeds of 260 μm s−1 for 350 μm long cilia performing tilted conical motion. In 2018, Hanasoge et al. further increased the pumping efficiency of microscopic magnetic artificial cilia to a maximum flow speed of 1350 μm s−1 when the 200 μm long cilia performed a 2D non-reciprocal motion (Fig. 8(bi)).104
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Fig. 8 Artificial cilia used for fluid pumping. (a) Fluid flow generated by inertia effects of 2D reciprocal motion of electrostatic artificial cilia. (i) SEM image of the electrostatic artificial cilia; (ii) top view schematic of the layout of an array of electrostatic artificial cilia: the cilia are arranged in 5 columns of 20 cilia, and they are covered with a 0.5 mm thick film of silicone oil (viscosity 9.3 mPa s), containing TiO2 tracer particles; and (iii) snapshot of the flow generated by the electrostatic artificial cilia, the red arrows indicate the flow direction, the black dots are TiO2 tracer particles. Reproduced from ref. 6 with permission from the Royal Society of Chemistry. (b) Fluid flow generated by 2D non-reciprocal motion. (i) Overlay of experimental images showing magnetic cilium motion over one beating cycle, the blue and red dashed lines indicate the cilium tip trajectory during the effective stroke and recovery stroke, respectively, which also demonstrate the difference in swept area by the cilium during the two strokes. Reproduced from ref. 104 with permission from the Royal Society of Chemistry. (ii) Superimposed images of the dye tracing test of the initial situation and the situation after 130 beating cycles for 2D non-reciprocal motion of pneumatic artificial cilia, showing the generated net flow in the same direction as the effective stroke (indicated by the blue curve). Reproduced from ref. 90 with permission from John Wiley and Sons. (c) Fluid flow generated by 3D non-reciprocal tilted conical motion. (i) Schematic of the cilia motion. Reproduced from ref. 8 with permission from the National Academy of Sciences. (ii) Traces of particles above the cilium. The cilium is fixed at (0, 0) and the black solid line denotes the calculated path of the cilium tip. Reproduced from ref. 124 with permission from the American Institute of Physics. (iii) Trajectory of tracer particles above the tips (z = 30 m), showing unidirectional flow. Reproduced from ref. 8 with permission from the National Academy of Sciences. (iv) Traces of 1 μm fluorescent tracer particles in the horizontal plane, 40 mm above the bottom substrate, showing a net flow. The scale bar is 100 μm. Reproduced from ref. 12 with permission from the Royal Society of Chemistry. (d) Fluid flow generated by 2D metachronal motion. (i) Snapshots of a metachronal motion of one row of MAC during one beating cycle at 1 Hz in water. (ii) Trajectories of tracer particles in both water and glycerol. The arrows indicate the relative speed and direction of the generated flow. Reproduced from ref. 20 with permission under open license CC BY-NC-ND. |
All above-mentioned artificial cilia beat in phase and synchronously. However, as explained in section 2, biological cilia often exhibit metachronal motion. Numerical modeling has demonstrated that metachronal motion can be more efficient than synchronous motion in terms of fluid pumping.102,103,136,137 These findings have motivated researchers to explore manmade analogs of natural cilia that are capable of performing metachronal motion. The mechanism of creating metachronal cilia can be summarized into two categories (see also section 4.3.3): (i) applying different forces to each cilium within an array of cilia, and (ii) designing an array of cilia with different responses to a uniformly applied stimulus such as a uniform magnetic field. In 2020, Zhang et al. experimentally demonstrated the first metachronal microscopic magnetic artificial cilia (350 μm long) that could generate a flow speed 30 times higher than that generated by a synchronous motion, namely up to 3000 μm s−1, but inertial effects played an important role too.138 The reported metachronal motion was realized by applying a non-uniform but periodical magnetic field using, however, a relatively cumbersome actuation setup with a moving belt containing many small permanent magnets. To solve this issue, in 2021, Zhang et al. reported an array of metachronal microscopic magnetic artificial cilia where neighboring cilia have different magnetic properties, and thus beat out-of-phase in a simple uniform rotating magnetic field (Fig. 8(d)).20 These metachronal magnetic artificial cilia showed 3 times higher fluid pumping capabilities than synchronously beating cilia, with generated fluid velocities of 220 μm s−1. Gu et al. reported magnetically actuated artificial cilia carpets that exhibit metachronal waves in dynamic magnetic fields. The metachronal waves are achieved by programmable magnetization patterns coming from stretching and folding onto curved templates.19 Milana et al. developed pneumatic cilia performing metachronal waves by pressurizing with a dedicated pressure source. The net flow speed increased by 50%, compared to synchronous beating, when cilia move in an antiplectic wave with phase shift of −π/3 but the flow decreased for symplectic waves (Fig. 8(bii)).90 Dong et al. investigated the quantitative relationship between metachronal coordination and the induced fluid flow, and found that only antiplectic metachronal waves with specific wave vectors could enhance fluid flows compared with the synchronized case.85Fig. 8 shows representative examples of artificial cilia and the typical flow patterns and/or velocities they can generate.
Table 1 summarizes the fluid pumping capabilities of the artificial cilia published up to date. Fig. 9 shows both the absolute flow speed and the relative flow speed as a function of the cilia length for all the publications listed in the table. The data should be compared with care, since these include both local flow measured closely above the cilia tips and global flow measured far away from the ciliated area, as indicated in the figure. Clearly, there is a correlation between the cilia size and actuation frequency on one hand, and the absolute value of the generated fluid flow speed on the other hand, with higher speeds for larger or faster artificial cilia. The highest absolute speed is generated by the pneumatically controlled artificial cilia of Gorissen et al.,89 namely 19000 μm s−1, but their large size (8 mm) prohibits application in microfluidic devices. The relative flow speed (Fig. 9(b)), on the other hand, does not show a clear correlation with cilia size. The artificial cilia most effective in generating flow, relative to size and beating frequency as measured by the normalized flow speed δ, are the small artificial cilia developed by Vilfan et al.10 since these have the largest δ of 0.323; however the absolute value of the fluid velocity generated by these artificial cilia, 5 μm s−1, is too low for many practical microfluidic applications. A good compromise is offered by the various mid-sized (100 s of μm) magnetic artificial cilia that can generate typical fluid flow velocities of 100 s of μm s−1, which is the range relevant for microfluidic devices.
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Fig. 9 Summary of the net flow generated by previously reported artificial cilia listed in Table 1. (a) Absolute flow speed as a function of cilia length. The color of the symbols indicates cilia motion with purple, green and blue indicating 3D non-reciprocal motion, 2D non-reciprocal motion and 2D reciprocal motion, respectively. The circle and star symbols indicate whether the associated publication reports the local flow above the cilia tips or the global flow measured far away from the ciliated area, respectively. Solid filled data indicate the existence of a metachronal wave. (b) Normalized flow speed, δ = v/fl, as a function of cilia length (see Table 1 for the corresponding references). The symbols have the same meaning as in panel (a). |
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Fig. 10 Fluid mixing with artificial cilia. (a) Fluid mixing with electrostatically actuated artificial cilia: (i) design of Y-shape microfluidic channel, (ii) optical image of the Y-shaped microfluidic device with two inlets for pumping in liquids and one outlet, (iii and iv) snapshots from a mixing experiment using dyed silicone oils; the mixing is complete within 1.5 cycles traveling distance in the main flow direction. Reproduced from ref. 6 with permission from the Royal Society of Chemistry. (b) Fluid mixing with MAC: (i) design of T-shape microfluidic channel, (ii) and (iii) SEM image of the MAC, (iv and v) snapshots from a mixing experiment using glycerol aqueous dye solutions; the insert shows the trajectory made by the cilia tip. Reproduced with permission from Chen 2013. Reproduced from ref. 141 with permission from the Royal Society of Chemistry. |
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Fig. 11 Particle and droplet manipulation by artificial cilia. (a) Particle removal, self-cleaning and anti-biofouling by artificial cilia exhibiting tilted conical motion (upper left panel). Reproduced from ref. 27 with permission from John Wiley and Sons. (a1) Use of magnetic artificial cilia to remove PLA particles in water. (i) SEM image of the MAC used in the article. (ii) shows the state of the surface before cleaning, (iii) is the state of the surface after actuating MAC for 60 s. (a2) Removal of natural sand grains by magnetic artificial cilia. (i)–(iii) show the cleaning process after 0 s 16 s and 30 s, respectively. a1 and a2 reproduced from ref. 27 with permission from John Wiley and Sons. (a3) Anti-biofouling by magnetic artificial cilia. (i) Broader bright-field microscopy image of the ciliated part after 28 days actuation, showing that the central unciliated area is almost perfectly clean. (ii) Broader bright-field microscopy image of a control experiment after 28 days, showing that the complete channel is fouled indiscriminately. Reproduced from ref. 28 with permission under open license CC BY-NC-ND. (b) Particle transport by artificial cilia exhibiting tilted conical motion (upperleft panel). (b1) Transport of ice particles by magnetically responsive film-like cilia. Because of the superhydrophobic wetting properties, ice particles form with nearly perfect spherical shapes. Reproduced from ref. 159 with permission under open license CC BY. (b2) (i) Transporting droplets back and forth on a superhydrophobic magnetically responsive microplate array. (ii) Process of directional propulsion, merging, and mixing of water droplets on the surface. (iii) A simple chemical reaction based on the rapid droplet horizontal propulsion and microscopic positioning and merging. (iv) A water droplet (volume around 3 μL) climbing up an inclined superhydrophobic magnetically responsive microplate array surface at an inclination angle of around 5.4°. Reproduced from ref. 158 with permission from the American Chemical Society. (b3) (i and ii) Morphology and corresponding water droplet contact angles of the magnetic microcilia before and after superhydrophobic modification, respectively. (iii) A water droplet can be switched between states of rolling down and pinning on an inclined surface by changing the magnetic field. (iv) Oil droplet manipulation in water on an inclined surface. Reproduced from ref. 146 with permission under open license CC BY. (c) Particle control by artificial cilia exhibiting metachronal motion (lower middle panel). Reproduced from ref. 155 and 158 with permission from the American Chemical Society. (c1) (i) Magnetic artificial cilia with size of 50 μm in diameter, 350 μm in height. (ii) Top view of tilted conical motion shown by actuated cilia. (iii and iv) Top-view time-lapse trajectory of a particle transported along controlled directions. Reproduced from ref. 25 with permission under open license CC-BY-NC-ND. (c2) Water droplet capture and on-demand release by a superhydrophobic magnetically responsive microplate array surface. Reproduced from ref. 158 with permission from the American Chemical Society. (c3) (i) Water droplet moves reciprocally on a magnetic responsive cilia surface. (ii) Two droplets moving in parallel on a surface. (iii) Merging of droplets. (iv) Directional stable transportation of a droplet along a circular orbit. Reproduced from ref. 155 with permission from the American Chemical Society. |
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Fig. 13 Artificial cilia based sensors: (a) SEM image of a piezoresistive sensor based cilium with the piezoresistive element in the base (image-i) designed as per the configuration B shown in the schematic Fig. 12(a). Reproduced from ref. 108 with permission from the Institute of Physics. In image-ii the sensing element is integrated within the cilium structure. Reproduced from ref. 165 with permission from Elsevier. (b) SEM images of arras of cilia with a capacitive sensor integrated in the base both in image-i and ii, reproduced from ref. 175 and 176 respectively with permission from the Institute of Physics. (c) Magnetic artificial cilia containing magnetic nanowires embedded in PDMS (image-i) and SU-8 (image-ii) for measuring flow. Image-i reproduced from ref. 180 with permission from the Royal Society of Chemistry. Image-ii reproduced from ref. 184 with permission from the Institute of Electrical and Electronics Engineers. |
Attempting to avoid the use of brittle silicon as a substrate, the polymer PVDF (polyvinylidene fluoride) integrated with electrodes working as piezoelectric units has been proposed to be used in artificial sensory cilia systems.172 In the form of micro and nano fibers, the piezoelectric PVDF was linked to multiple cilia tips in a hydrogel cupula making a highly sensitive sensing system with threshold detecting flow limit of 8 μm s−1.173 Another configuration of piezoelectric PVDF fibres and a co-polymer of PVDF as a sensor in a cilia system involved its use in rather simplified fabrication processes with the fibers typically present around the central cilium base as schematically shown Fig. 12(a).130,167 More recently, an artificial cilium has been presented working as a hydrophone using leadzirconate titanate (PZT) as a piezoelectric sensor.174 Apart from the sensor with cilia tips connected with the PVDF fibers in a cupula,173 the cilia lengths of other piezoelectric based sensors are again larger than 1 mm, but since the cupula has multiple cilia covered in a hydrogel drop, the effective size of this sensor also falls in the millimeters scale. This makes these artificial cilia sensors less suitable for application in microfluidics.
Along with the development of piezoresistive and piezoelectric cilia sensors, capacitance based sensors have been proposed simultaneously to mimic the ‘arrayed’ nature of the cilia as acoustic175 and flow sensors.176 The capacitive sensors are integrated in the base of each cilium, as shown in Fig. 12(b) and 13(b) and these generate an electric response to the mechanical stimuli. These sensors were initially made in a silicon substrate and the cilia themselves from the stiff SU-8 polymer.175–177 An entirely compliant cilia sensor using an internal core of liquid metal as a capacitive unit surrounded by a soft silicon body has also been developed,178 but its size also falls well into the millimeter scale, again not fitting to microfluidic applications.
To develop a truly micro/nanoscale artificial ciliary sensor, the concept of measuring changes around a magnetic sensor brought about by the deflection of a micro/nano magnetic cilia like structure as schematically shown in Fig. 12(c) has been shown to be highly promising. Using a giant magnetoresistive (GMR) under a thick carpet of iron-gallium nano wires, a transducer was developed with however a complex packaging procedure.179 Mixing iron nanowires with poly(dimethylsiloxane) (PDMS) and casting it into the pores of a poly(methyl methacrylate) (PMMA) mold, flexible micro-sized cilia for flow sensing have already been developed,180 see Fig. 13(c). The mold was prepared in a PMMA sheet using a CO2 laser and the deflection of the magnetic artificial cilia was sensed by giant magnetoimpedance (GMI) sensors. The use of GMR and GMI sensors along with the magnetic composites suitable for molding into smaller and smaller cilia sizes could be seen as the right candidate for developing microfluidic flow and sound sensors.
Apart from the types of sensors discussed above, sensing of the cilia received inputs have also been achieved by the use of other sensors like force sensitive resistors (FSR),181 ionic polymer metal composite (IPMC)182 and more recently, resonance based sensors183 as listed in the ESI† Table S3. The cilia sizes in all these sensing systems are however equal to or above 1 mm. Cilia with sizes falling in the micro range are listed in Table 2, along with the relevant details.
Ref. | Flow sensing principle | Material | Size* □: l × w × t μm, ○: l × d μm | Medium | Flow velocity | Flow measurement resolution | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Size* □ = flap like cilia, ○ = cylindrical/conical cilia, l: length, w: width, t: thickness, d: diameter. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
185 | Magnetic | PPy NW | 1 × 0.08–0.2 | Air | — | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
186 | Magnetic | Fe–Ga NW | 5 × 0.1 | Air | — | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
179, 187 | Magnetic | Fe–Ga NW | 25–100 × 0.02–0.2 | Liquids | 400 Hz–10 kHz | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
188 | Magnetic | Co NW | 50 × 0.7 | Water/air | 6 mL min−1 | 136 μL min−1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
173 | Piezoelectric | SU-8 | 400–800 × 50 | Water | 1–5 Hz | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
177 | Capacitive | SU-8 | 500 × 50 | Air | — | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
180, 184 | Magnetic | Fe NW, PDMS/SU-8 | 500 × 100, 20 × 5 | Water | 0.6 m s−1 | 0.56 mm s−1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
109 | Piezoresistive | SU8 | 600 × 80 | Air/water | — | <1 m s−1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
165 | Piezoresistive | AlN3 + Mo | (200–600) × 100 × 0.7 | Water | 0.3 bar | 0.025 bar | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
107 | Piezoresistive | — | 800 × 400 × 250 | Air | 10 s of cm s−1 to 2 m s−1 | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
108 | Piezoresistive | Permalloy | 820 × 0–10 × 100 | Water | 1 m s−1 | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
176 | Capacitive | SU-8 | 900 × 50 | Air | — | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
189 | Piezoresistive | Red wax | 1000 × 100 × 40 | Water | — | 184.2 dB | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
190 | Magnetic | Fe–Ga NW | — × 0.001–0.1 | Air | 300 Hz–5 kHz | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
172 | Piezoelectric | PVDF | — × 25 | Air | — | — | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
175 | Capacitive | SU-8 | 1000 × — | Air | 0.1–1 m s−1 | — |
One theoretical model describes the bending of magnetic artificial cilia containing paramagnetic particles by balancing the applied magnetic torque (Tmag) with the opposing deformation torque Tdef.191 The magnitude of the magnetic torque is given by:
![]() | (7) |
![]() | (8) |
The flow generated by artificial cilia performing a known tilted conical motion, as shown in Fig. 4(a) and 8(c), has been described by a semi-quantitative theoretical model that is valid in low Reynolds number conditions. In this model, the volume of fluid transported in each cycle is proportional to sinΘ
sin2
Φ, with Θ the tilt angle of the cone axis and Φ the cone opening angle.133 This model has been extended to the situation in which the path traced by the cone is ellipsoidal rather than circular by including the aspect ratio α of the two ellipsoid axes, resulting in a generated fluid velocity of v = cfα
sin
Θ
sin2
Φ with c being a proportionality constant and f the actuation frequency of the artificial cilia.13 This semi-quantitative model has been shown to describe experimental results well.13,133
More complex situations, such as different artificial cilia motions than tilted conical rotation, or cases that include nonlinear interactions, cannot be sufficiently captured in purely theoretical models to make quantitative predictions. Over the years, therefore, various computational techniques have been utilized to model the actuation of artificial cilia and the associated fluid dynamics. Such models are relevant for understanding the observed phenomena, but also for providing guidance to the design of novel artificial cilia systems for specific applications. It is challenging to resolve the coupled dynamics of fluid–cilia interaction in numerical models, which is due to the computational complexity attributed to the non-linear nature of the equations to be solved as well as the requirement of two-way coupling between the cilia deformation and fluid flow to be accounted for. The fluid dynamics is governed by the Navier–Stokes (NS) equations and the non-linearity of the problem depends on the Reynolds number (Re). As mentioned in the previous sections, many applications fall in the category of low Re flow and that plays a significant role in the solution strategies. For instance, at low Re (≪1) the inertial effects are negligible and the non-linear terms (i.e. the advection terms in the NS equations) vanish. Therefore, the basic nature of fluid flow is dominated by viscous effects and in that case one has to solve the Stokes equation, which relieves some of the computational complexity. The structural dynamics of the artificial cilia, however, still exhibits non-linear behaviour because large scale deformation is observed while the cilia are subjected to externally applied loads such as magnetic and fluid forces.
We briefly discuss the computational techniques that are employed to tackle different classes of problems involving fluid–cilia interaction. The method of regularized Stokeslets193 is widely used to compute the Stokes flow generated by beating cilia.194 A cilium is approximated by regularized Stokeslets along its centreline193 and to satisfy the no-slip boundary condition at the plane wall, image Stokeslets are used.195,196 The distribution and strength of Stokeslet varies with time and position on the cilium.194 The exact solution of the Stokes equation is determined by the Stokeslet, the primary Greens function of Stokes flow and the superposition of these solutions provide the flow field.196 The method was used, for instance, to study the mixing and transport by an asymmetrically beating cilia carpet by considering the 2D kinematics of the cilia under the influence of metachronal waves as shown in Fig. 14(a).194
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Fig. 14 Computational techniques utilized to resolve the fluid–cilia interaction. (a) The method of regularized Stokeslets is used to account for fluid transport: the shown velocity fields correspond to (i) synchronized cilia beating (ii) symplectic metachronal beating (iii) antiplectic metachronal beating. Reproduced from ref. 194 with permission from Cambridge University Press. (b) The bead-spring model is widely used to study particle transport and fluid pumping applications. (i) A schematic representation of an artificial cilium by spherical beads connected through springs. Reproduced from ref. 100 with permission from Springer Nature. (ii) The numerical results of particle transportation by magnetically actuated artificial cilia (top and side views first two rows) are compared with the experimental result (top view third row). Reproduced from ref. 25 with permission under open license CC BY-NC-ND. (iii) A soft particle transported by adhesive cilia. Reproduced from ref. 26 with permission from the American Chemical Society. (iv) The beating kinematics and pumping performance of a magnetically actuated artificial cilium. Reproduced from ref. 133 with permission from Europhysics Letters. (v) The flow velocity generated by rotating artificial cilia. Reproduced from ref. 10 with permission from the National Academy of Sciences. (c) Finite element based fully coupled 2D and 3D FSI solvers (i) a schematic of the problem in which magnetically actuated artificial cilia are used to generate the flow in a channel. (ii) The velocity fields are compared in the absence (left one) and in the presence of fluid inertia (right one). Image-i and ii are reproduced from ref. 205 with permission from the Royal Society of Chemistry. (iii) metachronal beating of 3D plate-like cilia: the magnetically actuated thin plate or shell like artificial cilia immersed in a semi-infinite fluid for generating the flow. (iv) The velocity field generated by the in-phase beating of 3D cilia. Image-i and ii are reproduced from ref. 206 with permission from Cambridge University Press. |
To numerically mimic the beating pattern of magnetically actuated artificial cilia, bead-spring models10,100,133,197 have been developed to represent the actual cilium for applications like pumping,100 swimming197 and particle transport.25Fig. 14(b) shows examples. The spherical superparamagnetic beads are linked by springs to form a cilium. The springs account for bending and stretching forces between neighboring beads and the magnetic dipolar interactions subject to the external magnetic field are accounted for. The hydrodynamic interaction is considered between beads,100,197 assuming Stokes flow. The equations of motion of the cilia comprise all the forces acting on the beads (elastic, magnetic and hydrodynamic). The hydrodynamic interaction is accounted for by including the contribution of the Rotne–Prager mobility matrix.197 To account for the no-slip boundary condition at the plane wall, Blakes tensor195,196 is used.197 The bead-spring model coupled with the analytical solution of the Stokes equation is quite efficient in terms of computational cost for low Re applications;25,100,197 large-scale cilia deformation due to an external magnetic field can be captured in three dimensions, but is limited to non-inertial fluid–cilia interaction. Computational modeling of particle manipulation and fluid pumping applications have also been carried out by combining lattice Boltzmann based flow solvers with lattice spring models representing the cilia in a similar manner as the bead-spring models, except that the connected beads or lattice nodes are non-magnetic.26,147,150,152,153,198–200
Fully coupled fluid–structure interaction (FSI) models to resolve the structural dynamics of magnetically actuated artificial cilia interacting with the fluid have also been reported.103,134,201,202 The FSI model utilizes a coupled Eulerian–Lagrangian framework to solve the fluid–structure interactions. The Navier–Stokes equations are discretized by using a finite-element formulation on a Eulerian mesh, and the velocity and pressure are interpolated quadratically and linearly, respectively.134 The cilia are modeled by using Euler–Bernoulli beam elements in a Lagrangian framework that fully accounts for the geometric nonlinearity. The overall formulation is based on the principle of virtual work. A monolithic approach is employed to solve the fluid–structure dynamics simultaneously by incorporating the no-slip boundary condition at the fluid–cilia interface with the use of Lagrange multipliers.203 The magnetic actuation forces, acting as an external load to the cilia (that can be either permanently magnetic as well as superparamagnetic), are determined by solving the Maxwells equations. This FSI model has been employed to study two-dimensional microfluidic propulsion by using magnetically-driven artificial cilia in an open-loop and a closed-loop channel,102 the effect of metachronal beating within the Stokes regime,103 and the effect of fluid inertia on the propulsion performance, as illustrated in Fig. 14(c).204,205
A three-dimensional FSI model to study magnetically actuated plate like superparamagnetic cilia interacting within a semi-infinite fluid in the Stokes regime has been developed by Khaderi and Onck.206 Triangular shell elements are used to discretize the cilia and the low-Re fluid dynamics is accounted by using Greens functions195 in combination with a boundary element approach. The no-slip boundary condition is imposed at the fluid–cilia interface, and the drag force acts as an external point force distributed over the cilia surface. The model has been applied to study the effect of metachronal waves on fluid transport (see Fig. 14(c)),206 the swimming of artificial flagella207 and pneumatic cilia.92
• it does not require any physical connections such as tubes or current wires;
• the interference with fluids, molecules, cells, or tissues generally used in microfluidic applications is negligible, because these are not influenced by the magnetic field and, the other way around, the artificial cilia actuation is not influenced by them; the magnetic artificial cilia pumping is cell-friendly;
• the method is versatile: by control of the magnetic field, the flow can be controlled in space and in time such that, for example, pulsating flows or flow reversal can be achieved in a straightforward manner;15
• the artificial cilia pumping forms an integrated part of the device itself; and by design of the layout and location of artificial cilia in combination with the magnetic actuation protocol, local flow patterns can in principle be created, which is almost impossible to achieve with microfluidic flow driven by an external pump.
As we have shown in section 6, the mid-sized magnetic artificial cilia (100 s of μm) can generate flow speeds of 100 s of μm s−1, which is a range relevant for microfluidic devices, and the size of these cilia is compatible with integration in microfluidic devices for many applications. We are convinced that particularly for creating recirculating flows in microfluidic devices, magnetic artificial cilia can provide an optimal solution; such flows are for example required in organ-on-chip applications where fluids, containing nutrients and often cells, need to be recirculated over cells or between tissues, to mimic blood flow, provide nutrients, or to exchange factors between tissues.
Proof-of-principle of microfluidic flow generation by magnetic artificial cilia has been convincingly shown, as evidenced by the results summarized in section 6. However, towards implementation in real-world applications and commercial devices, work is needed on:
• fabrication methods that enable to produce the cilia, in the end, on an industrial scale. This means that current fabrication approaches need to be scaled up. This is, in principle, possible for a replication process such as the molding methods that are used often, but also for MEMS-based processing since this is already an established industrial approach;
• materials: currently, the basic material for many artificial cilia is PDMS. Even though this material has great advantages such as easy processability and flexibility, it also has disadvantages. Processing times are mostly long, absorption by PDMS of small molecules may be an issue in some applications (e.g. in drug testing), and the hydrophobic nature of PDMS can lead to practical issues such as bubble formation. Hence, work on other material opportunities is needed for further development of artificial cilia;
• in the research on magnetic artificial cilia, the magnetic actuation setups that are used to generate the required magnetic fields are still rather bulky, which is not convenient for a commercial product; therefore, miniaturization of the magnetic actuation device is needed to obtain a compact instrument that can interface with the microfluidic device;
• assembly steps in fabrication processes are often costly, and these are minimized as much as possible in industrial manufacturing; for artificial cilia, the assembly and integration in microfluidic devices therefore requires more attention.
Compared to microfluidic pumping, microfluidic mixing by artificial cilia has not been studied much (section 6). We believe that magnetic artificial cilia mixing could provide a good solution for mixing in microfluidic devices, especially when fluids must be mixed in microchambers with initially stagnant fluids, i.e. in the case when no flow is generated using external means. Examples are micro-reaction chambers in which biochemical reactions must take place, in which binding events must happen between targets and labels, or in which agents must be homogeneously distributed for optimal detection. By design of the artificial cilia configuration in such a chamber, in combination with a tuned magnetic actuation protocol, time-dependent flow patterns can be created that lead to effective micromixing by the generation of chaotic advection or stretching and folding flow patterns.208 Also, the use of metachrony can be powerful for enhancing mixing.92 To design the optimal cilia configuration and actuation protocol, numerical simulations will be of great help.
Particle and droplet manipulation (section 7) have been shown for relatively large cilia and particles. For meaningful applications in microfluidic devices, in which smaller particles such as cells need to be transported, further miniaturization is needed. Magnetic artificial cilia with suitable dimensions have already been developed (see section 5), and towards controlled cell manipulation the challenges are to create ciliated surfaces with sufficient areal density of cilia, and to obtain sufficient control of the motion of the cilia using a carefully designed magnetic actuation device. Anti-(bio)fouling, for example of sensor surfaces, is another possible microfluidic application of actuated cilia (section 7). Initial results show, indeed, that magnetic cilia motion can remove microalgae from surfaces, but in real life biofouling is a complex time-dependent process and more (field) experiments are needed mimicking realistic biofouling conditions to further tune and prove the anti-biofouling capacity of artificial cilia.
Even though flow sensing was the first application to be inspired by biological cilia, research into artificial cilia-based microfluidic flow sensing has been quite limited (section 8). Nevertheless, we believe that this is a very promising application especially, again, for magnetic artificial cilia for which the read-out of cilia deformation under flow is done using integrated magnetic sensors such as GMR or GMI. Such an approach is potentially very sensitive, does not interact with the environment, is non-invasive and has low noise. The challenges here are to further miniaturize and integrate smaller and smaller cilia as well as GMR or GMI sensors in the microfluidic devices. Being fully integrated in the device and providing real-time monitoring, the artificial cilia flow sensor signal can be part of a feedback loop that enables to fully control flow using an integrated artificial cilia pump. Such a possibility will be of great use for example in OOC applications where controlled fluid flow is essential.
The recent development of motile magnetic artificial cilia with truly biological sizes (tens of μm long)98 opens opportunities beyond technological applications for microfluidic control, namely for understanding the properties and behavior of biological cilia systems. Research on this topic can range from fundamental behavior at the cilia-level, to understanding (patho-)physiological function of human ciliated systems. An example of the former is the emergence of metachrony or even more complex collective dynamic behavior of ciliated systems; the question whether this is caused by hydrodynamic interactions between cilia, or by (mechanical) interaction through the common surface on which the cilia are located, is still not answered.209 Engineering artificial cilia experiments, carefully designed to study this effect, can help to gain understanding. An example of the latter, understanding (patho)physiological function of ciliated systems, is the study of the clearance of human respiratory tract induced by mucociliary transport. An in vitro microphysiological model based on artificial cilia, mimicking the structure and dynamics of the human mucociliary clearance apparatus could not only help understand this process, but could also be used to test potential treatments for individuals in which this process is impaired. A first model has been demonstrated,210 but this is still based on relatively large artificial cilia, and the challenge here is to shrink these to physiological dimensions and to include the layered structure of fluid representing the mucus film. A similar approach could be used to understand the clearance function of motile cilia present in the middle ear.211 Another example is to create an artificial embryonic node, to systematically investigate how the left–right asymmetry of the human body is induced by flow generated by the nodal cilia, a phenomenon that is also not fully understood.212 Artificial cilia models could also be used to understand mechanisms of sensing by primary cilia such as those in the kidney tubules by systematically studying cilia deformation due to applied flow.
Further, devices with integrated biologically sized artificial cilia could be applied as a tool to study mechanotransduction at the cellular level. Culturing individual cells, or layers of cells, on carpets of biologically sized artificial cilia would provide the opportunity to apply, in a controlled manner, local forces to cells (at subcellular scales) and measure reaction forces from the cells. This would facilitate the fundamental study of cellular mechanotransduction with unprecedented resolution, but it may also provide new insights into steering cell behavior, properties, or even differentiation, through applying mechanical stimuli.
Finally, in the present article we have focused on artificial cilia functions and applications related to microfluidics. But, beyond this field, there are many other areas in which artificial cilia can contribute, for example: control of friction and adhesion, tactile feedback surfaces, controlling optical surface properties, application in rheometry, for locomotion and propulsion in micro-robotics,19,20 target capture in biomedical assays, microbiology,213 (photo)catalysis and energy harvesting.30
Other microfluidic applications of artificial cilia such as particle manipulation, anti-(bio)fouling and flow sensing, have been convincingly demonstrated in academic research settings, but these ask for more basic and conceptual research before the transition to industrial implementation can be made.
The most recent developments open new opportunities, in particular those that have led to biologically sized magnetic artificial cilia with high motility. These artificial cilia could be used to create realistic in vitro models of biological cilia and ciliated systems, which then can be applied to investigate the functioning and the (patho)physiological behavior of natural cilia, important for understanding and eventually treating diseases related to cilia dysfunctioning, known as ciliopathies. Another application is the use of biologically sized artificial cilia to study mechanotransduction at the cellular level, or even to steer the behavior of biological cells in vitro.
In conclusion, artificial cilia research is very much alive, with some concepts close to industrial implementation, and other developments just starting to open novel scientific opportunities.
Footnotes |
† Electronic supplementary information (ESI) available: Tables S1–S3. See DOI: https://doi.org/10.1039/d1lc01168e |
‡ A slender magnetic body such as a cilium has different susceptibility along different axes because of geometry-based demagnetization factors,99 with the preferred magnetization direction along its length. Assuming an angle θ between the cilium and the external field, it can be deducted that Tmag scales with sin![]() |
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