Parmish
Kaur
a,
Arbresha
Muriqi
b,
Jan-Lucas
Wree
a,
Ramin
Ghiyasi
c,
Muhammad
Safdar
c,
Michael
Nolan
b,
Maarit
Karppinen
c and
Anjana
Devi
*a
aInorganic Materials Chemistry, Ruhr University Bochum, Universitätsstraße 150, 44801 Bochum, Germany. E-mail: anjana.devi@rub.de
bTyndall National Institute, University College Cork, Lee Maltings, Cork T12 R5CP, Ireland
cDepartment of Chemistry and Materials Science, Aalto University, Kemistintie 1, 00076 Aalto, Espoo, Finland
First published on 15th March 2022
An atomic/molecular layer deposition (ALD/MLD) process for the fabrication of cerium-based metal–organic hybrid films is demonstrated for the first time. The highly reactive cerium(III) guanidinate precursor [Ce(dpdmg)3] was employed in combination with organic precursors composed of rigid backbones, terephthalic acid (TPA) and hydroquinone (HQ) for the growth of the respective hybrid films. Growth rates of the films as high as 5.4 Å per cycle for Ce-TPA and 4.8 Å per cycle for Ce-HQ at a deposition temperature of 200 °C were obtained. Density functional theory (DFT) investigations confirm the favorable interaction between the cerium precursor and the organic co-reactants and predict that Ce maintains its +3 oxidation state in the films. This was also confirmed experimentally by X-ray photoelectron spectroscopy (XPS). Additionally, the films are highly UV absorbing. Hence, we envision that these films could find future application as promising redox active materials and/or UV absorbing materials.
Cerium is the most accessible rare-earth metal, with an abundance of 66 ppm in the Earth's crust (copper at 68 ppm).7 It has a unique electronic configuration and redox behavior among the rare-earths. Ce4+ has the [Xe] noble gas configuration and Ce3+ is the only stable rare-earth ion with a single 4f1 electron. The presence of one electron in the low energy 4f orbital for Ce3+ and unique redox active nature of the Ce(III/IV) couple, make it promising for catalysis and luminescent materials.8 The rather interchangeable oxidation state of cerium finds importance in applications where redox activity is crucial such as automotive three-way catalysts, immediate temperature solid oxide fuel cells, etc. On the other hand, organics provide a natural and environmentally benign material resource with the possibility to tune the properties by employing redox-active organic molecules or through the addition of various functional groups using standard synthesis approaches.
Considering potential applications such as sensors, information storage, catalysis, etc., it would be advantageous to produce cerium-organic hybrid materials as thin films. In addition, the organic component can enhance the flexibility of the inorganic films which can help to build flexible devices for advanced applications. However, despite these appealing properties and applications, these materials are to date not common as thin films.
The atomic/molecular layer deposition (ALD/MLD) technique is uniquely suited for the gas-phase deposition of high-quality thin films of hybrid materials.9 This method is derived from ALD where metalorganic precursors are chemisorbed on the surface in well-separated pulses for reaction with co-reactants to form inorganic films with atomic-level control over film thickness, homogeneity, uniformity, and composition, even on structurally challenging substrates. In MLD, these precursors are replaced by organic precursors which results in the formation of purely organic films. ALD and MLD together imply the involvement of a metalorganic ALD precursor together with an organic MLD precursor for the deposition of hybrid organic–inorganic films.9 An additional benefit of employing this technique is the exclusion of unwanted solvent molecules from these hybrid films which cannot be avoided by using standard synthesis routes like solvothermal synthesis, hydrothermal synthesis, etc.8 Hence, for ALD/MLD processes, the choice of precursors plays an important role in determining the film properties and functionalities in the films. Furthermore, the building blocks (organic and inorganic) should have similar thermal properties so that they do not undergo decomposition or condensation and are volatile enough to be able to saturate the surface at given deposition temperatures. Additionally, they must be reactive towards each other.
Earlier studies on ALD/MLD deposition of hybrid materials have used alkyl diols, e.g., ethylene glycol or glycerol with reactive terminal hydroxyl groups. A common problem with such organic precursors is their tendency to undergo the so-called ‘double reactions’ in which both hydroxyl ends interact with the inorganic component and thereby terminating the surface. For diols this eliminates the active hydroxyls needed for growth, while for glycerol this is yielding a lower growth per cycle.10 On the other hand, recent work using rigid aromatic backbones alleviates this problem, since, as demonstrated in recent DFT studies,11 aromatic species prefer to interact in an upright mode rather than undergoing ‘double reactions’ and this results in higher growth rates.
For tetravalent cerium in ALD, the precursors recently employed include [Ce(thd)4]12 and [Ce(mmp)4],13 both of which have poor volatility and the former one has additionally poor reactivity as it requires strong oxidizing agent such as ozone for the reaction to take place. For trivalent cerium, the known precursors are [Ce(iPrCp)3],14 [Ce(dpamd)3],15 and [Ce(iPrCp)2dpamd],16 among which [Ce(iPrCp)3] and [Ce(dpamd)3] have better volatility than the cerium +4 precursors, but they require strong oxidizing agents such as O2 plasma for [Ce(iPrCp)3] and ozone for [Ce(dpamd)3] due to their low reactivity. The heteroleptic precursor [Ce(iPrCp)2dpamd] was shown to have improved thermal properties than the above mentioned ones and was shown to be reactive with water but it is cost expensive due to the poor reaction yields.16 Recently, a highly reactive and volatile cerium tris-guanidinate precursor [Ce(dpdmg)3] with Ce +3 oxidation state was reported for water-assisted thermal ALD yielding cerium oxide films.17 The high reactivity of all nitrogen coordinating cerium guanidinate complex [Ce(dpdmg)3] was additionally confirmed by density functional theory (DFT). Therefore, ALD/MLD with all nitrogen coordinated guanidinate ligands for cerium precursor and oxygen-based rigid organic precursors possessing similar thermal properties seems promising as rare-earths are highly oxyphilic. The guanidinate precursor of erbium was previously demonstrated for the growth of ALD/MLD hybrid films with 3,5-pyridine dicarboxylic acid as the organic precursor.18 The rigidity of the organic backbone is advantageous to avoid blocking the surface sites by double reactions.
Herein, new ALD/MLD processes for cerium-based hybrid thin films using [Ce(dpdmg)3] as a metal precursor and benzene-1,4-dicarboxylic acid (1,4-BDC) also known as terephthalic acid (TPA) and benzene-1,4-diol (BDO) also known as hydroquinone (HQ) as organic precursors, respectively, are demonstrated. Fig. 1 shows the chemical structures of the precursors employed. These organic precursors contain the rigid aromatic phenyl ring which will promote growth of thicker films when compared to alkyl diols. Computational DFT calculations showed the feasibility of the reaction between the precursors and predicts the oxidation state of cerium in the films which are further confirmed by X-ray photoelectron spectroscopy (XPS). Additionally, the resulting thin films are analyzed for their composition and optical properties.
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Fig. 1 Molecular structures of the precursors (a) [Ce(dpdmg)3] (hydrogens are omitted for clarity) (CCDC 2023020†) (b) terephthalic acid (TPA) (c) hydroquinone (HQ). |
The TGA results in Fig. 2 (solid line) show the onset of volatilization (1% weight loss) for [Ce(dpdmg)3] at 90 °C; at 264 °C for TPA and at 139 °C for HQ under atmospheric pressure. The endothermic peaks in the DSC correspond to the melting points of the precursors which are found to be 104 °C for [Ce(dpdmg)3] and 172 °C for HQ. TPA sublimes without melting and the nearly 100% weight loss step in TGA for TPA and HQ can be attributed to sublimation of the respective precursors without any decomposition. However, a high residual weight of 25% for [Ce(dpdmg)3] precursor is obtained which corresponds to precursor decomposition at temperatures above 270 °C. From the thermal analysis studies it can be inferred that both the inorganic and organic precursors are volatile and thermally stable at given deposition temperatures and possess a compatible window for sublimation that can be beneficial ALD/MLD processing.
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Fig. 2 Thermogravimetric analysis (solid line) and differential scanning calorimetry (dashed line) of [Ce(dpdmg)3] in red, TPA in green and HQ in blue. |
As shown in Fig. 3b the [Ce(dpdmg)3] saturation is achieved when the pulse length is 8 s or longer. The linear dependency of the film thickness on the number of ALD/MLD cycles was confirmed using the following precursor pulsing cycle: 8 s [Ce(dpdmg)3]/30 s N2 purge/6 s TPA/30 s N2 purge (Fig. 3c). From XRR, the estimated film density was found to be 2.037 g cm−3. The temperature dependency of the GPC was also investigated for the Ce-TPA films with the GPC increasing from 4.7 Å at 190 °C deposition temperature to 13.8 Å at 240 °C deposition temperature, Fig. S2.†
Similarly, the growth of Ce-HQ films was investigated keeping the deposition temperature fixed at 200 °C and the vaporisation temperatures of [Ce(dpdmg)3] and HQ at 140 °C and 120 °C, respectively. The HQ pulse length was varied from 6 to 12 s, maintaining all other parameters constant, [Ce(dpdmg)3] pulse 8 s, N2 purge lengths 30 s, 75 cycles. A saturation behaviour was observed as shown in Fig. 3d, at 8 s of HQ pulse having GPC of 5.06 Å. The cerium precursor pulse was varied from 8 s to 12 s, keeping all other parameters constant, HQ pulse 8 s and purge lengths 30 s. The saturation was observed at 12 s of [Ce(dpdmg)3] (Fig. 3e). Finally, the number of ALD cycles was varied using the optimized precursor pulsing cycle, 12 s [Ce(dpdmg)3]/30 s N2 purge/8 s HQ/30 s N2 purge, to demonstrate the linearity of the film growth (Fig. 3f). The density of the Ce-HQ films as determined by XRR was 2.302 g cm−3.
Likewise, the FTIR spectra for the Ce-HQ films and HQ as a reference are shown in Fig. 4c and d. In this case too, the absence of –OH stretching around 3200 cm−1 in the Ce-HQ hybrid films which confirms the deprotonation of HQ and is also shown favourable by DFT as discussed in the next section. The well-defined bands at 1488 cm−1, 1218 cm−1 correspond to CC aromatic stretch, C–O stretch, respectively and at 832 cm−1, 792 cm−1 are due to C–H bending vibrations22 (Fig. 4d) which verifies the presence of deprotonated HQ in the Ce-HQ hybrid films deposited at 200 °C.
Bader charge calculations were performed to determine any change in the oxidation state of Ce. The computed Bader charge of 9.8 electrons (a net charge of +2.2 electrons) for the Ce atom on adsorbed [Ce(dpdmg)3] corresponds to the Ce3+ oxidation state. Fig. S1† shows the atomic structure of the hydroxylated CeO2 surface after interaction with [Ce(dpdmg)3] precursor during the inorganic precursor pulse.
Next, the MLD reactions using HQ and TPA as organic reactants were analysed. Fig. 5 shows the proposed reaction mechanism between the Ce-dpdmg terminated CeO2 surface with TPA and HQ. During the reaction with TPA, a proton from the terminal COOH group of TPA transfers to dpdmg to release a new H-dpdmg molecule while the remaining O binds to the Ce atom of the precursor, with a Ce–O distance 2.45 Å, slightly longer than typical Ce–O distance of 2.37 Å in CeO2(111). The calculated interaction energy −1.96 eV relative to the Ce-dpdmg terminated CeO2 surface confirms that this reaction is exothermic and formation of the Ce–O bond linking cerium and TPA is favourable. After interaction with the TPA, a new Ce–O bond is formed between Ce atom of the precursor with the surface oxygen. The two existing Ce–O bonds are lengthened from 1.93 Å to 1.97 Å and 1.95 to 2.00 Å while the third Ce–O bond has a distance of 2.41 Å. A Bader charge of 9.8 electrons is calculated for the Ce atom bound to TPA, again indicating that Ce remains in the Ce3+ oxidation state.
The reaction mechanism between the Ce-dpdmg terminated CeO2 surface with HQ is similar to that with TPA. During this reaction a proton from the terminal OH group of HQ transfers to the dpdmg ligand to form a new H-dpdmg molecule while the remaining O binds to Ce site of Ce-dpdmg with a Ce–O distance 2.39 Å, shorter than that found for Ce-TPA. The calculated interaction energy −1.67 eV showed that HQ also reacts favourably with the Ce-dpdmg terminated CeO2 surface. Again, a new bond between the Ce atom of the precursor with the surface oxygen is formed. In addition to the Ce–O bond formed with HQ, the Ce atom is bonded to three surface oxygen sites. The two existing Ce–O bonds were lengthened from 1.93 Å and 1.95 Å to 1.98 Å while the new Ce–O bond had a distance of 2.50 Å. The computed Bader charge of the Ce atom that is bonded to the HQ molecule is 9.8 electrons, which indicates that the Ce3+ oxidation state persists.
The favourable adsorption and decomposition of Ce(dpdmg)3 precursor on the CeO2 surface and the favourable reactions with TPA and HQ aromatic molecules indicate that the formation of oxide/metal–organic films of CeO2/Ce-TPA and CeO2/Ce-HQ is feasible.
In summary, DFT calculations show that HQ and TPA are probably very reactive towards [Ce(dpdmg)3]. Combined with the fact that aromatic molecules, because of their stiff backbone prevent the double reactions on the surface that hinder the film growth, the use of HQ and TPA as organic precursors is a good solution to produce thicker and more flexible films.9,11,23
From the C 1s core level spectrum (Fig. 6f) three different carbon species could be identified for both material systems, namely C–H/C–C bonds with a binding energy of 284.8 eV, C–O bonds with a binding energy of 286.6 eV and carboxylic acid functions with a binding energy of 288.6 eV.26 For the Ce-TPA films roughly 74% of the carbon atoms have a contribution from C–C/C–H functionalities and other C–O functionalities, while 26% of the carbon atoms could be assigned to carboxylic carbon as estimated from the fits. For Ce-HQ films 71% of the carbon atoms could be assigned to C–C and C–H functions, while 29% was estimated to the combined amount of all M–O–C bonds. The slight deviations from the ideal case, (assuming optimal stoichiometry) where 75%/67% of C–C/C–H and 25%/33% of C–O functions would be found for Ce-TPA/Ce-HQ films respectively, arise from the contribution of adventitious carbon.
Another indication for organic Ce–O bonds is given by the O 1s spectra. While typical O 1s binding energies for lattice oxygen in Ce(IV) oxides (CeO2) are around 529.8 eV,17,25 binding energies for lattice oxygen in Ce3+ species are often shifted towards higher energies (531.5 eV).17,27 The O 1s spectra of the films show both the prominent signal at 531.5 eV indicating Ce–O bonds with Ce in the oxidation state +3. Additionally, a small contribution (14% for Ce-TPA and 8% for Ce-HQ) of C–OH functions at binding energies between 532.8 eV and 533.2 eV was found in the O 1s spectra respectively. Since the data was collected from the as-deposited layers and no surface sputtering was performed, it cannot be excluded that those contributions could partly originate from adventitious species on the surface. This is also important for the overall compositions which are shown in Table S1† with the corresponding values calculated for optimal stoichiometries. While the composition for the Ce-TPA films is in close proximity to the theoretical values, assuming only Ce3+ cations, the Ce-HQ seem to be slightly oxygen deficient.
To sum up, the successful formation of Ce–O–C bonds within Ce-HQ and Ce-TPA can be confirmed by XPS analysis. Although the contribution from adventitious species cannot be excluded completely, the calculation of the composition yielded accurate amounts of Ce, O and C for Ce-TPA and slightly oxygen deficient Ce-HQ films. Moreover, it could be confirmed that the as deposited films consists mainly of Ce3+ species while Ar+ sputtering led to a degradation of the layers, yielding CeO2 species. For further insight into the films, mild sputtering with C60 sources should be considered to apply in order to confirm the composition in bulk.28
From the above observations, the growth of Ce-TPA and Ce-HQ hybrid thin films by ALD/MLD opens new pathways for potential applications. The presence of Ce3+ in the films, with its 4f1 electronic configuration, makes it interesting to study these materials further for photo-emitting applications. The aromatic backbones act as good antennas due to their strong binding tendency towards the cerium ions and can influence the luminescent properties of the Ce3+ ions.29
Our future work will focus on testing the layers for potential applications in photoemission and sensing.
TGA was done using Netzsch STA409 PC/PG at ambient pressure under nitrogen atmosphere using 10 mg of the precursors, with a heating ramp of 5 °C min−1 and under nitrogen atmosphere. Melting points were determined by simultaneous differential scanning calorimetry (DSC).
The film thickness was measured by X-ray reflectivity (XRR). Fourier-transform infrared (FTIR) spectra were collected on Bruker Alpha 2 in transmittance mode on Si(100) substrates. The UV/Vis absorption spectroscopy was measured by Shimadzu UV/2600 spectrometer in the range of 200–800 nm on the quartz substrate.
XPS measurements were done on a PHI5000 instrument. The X-ray source was operated at 10 kV and 24.6 W using Al Kα (1486.6 eV) radiation with a 45° electron take-off angle. The kinetic energy of the electrons was analysed by a spherical Leybold EA-10/100 analyser using a pass energy of 18 eV. Step widths of 0.5 eV and 0.05 eV were adjusted for the survey and core level scans, respectively. The pressure of the analysis chamber was maintained at <10−7 mbar. The binding energies of the Ce 3d and O 1s core levels were charge referenced to the C 1s core level of adventitious carbon at 284.8 eV. A deconvolution analysis of the core level signals was completed with a Shirley background processing and Gaussian functions using UniFit 2017 software.
Adsorption energies for the example of [Ce(dpdmg)3] adsorption on the hydroxylated CeO2 were calculated using:
Interaction energies of HQ/TPA with Cedpdmg terminated CeO2 were calculated using:
Given the magnitude of the computed adsorption energies, we do not include van der Waals interactions in the calculations.
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2dt00353h |
This journal is © The Royal Society of Chemistry 2022 |