Jan R.
Gröls
ab,
Thais T.
Guaraldo
a,
Carmelo
Herdes
a,
Davide
Mattia
a and
Bernardo
Castro-Dominguez
*ab
aCentre for Advanced Separations Engineering (CASE), Department of Chemical Engineering, University of Bath, Claverton Down, Bath BA2 7AY, UK. E-mail: bcd28@bath.ac.uk
bCentre for Sustainable and Circular Technologies (CSCT), University of Bath, Claverton Down, Bath BA2 7AY, UK
First published on 11th April 2022
The amorphization of pharmaceutical crystals is an effective strategy to enhance the bioavailability of poorly soluble active pharmaceutical ingredients (APIs). However, this process can be challenging as these supramolecular structures arrange mainly via hydrogen bonds and π–π interactions. In this work, we propose that porous metal oxides can be used to promote the amorphization of APIs. In particular, zinc oxide foams were synthesized, characterized, and used to induce the production of amorphous paracetamol, via solvent evaporation. Amorphous paracetamol was generated inside the pores of the foam, whereas its crystalline form type I appeared on the bulk of the crystallization media. The interaction of paracetamol with zinc oxide was analyzed through zeta potential measurements and molecular dynamics simulations. The results of this work suggest that the porous 3D structure of metal oxide foams prevents nucleation, hinders hydrogen bonding, and therefore generates amorphous structures. This work demonstrates for the first time (i) the co-amorphization of PCM/MCM mixtures, (ii) how confinement and surface energy induce disruptions in crystal structure, and (iii) the performance of metal oxides as stabilizers for amorphous structures. We propose that metal oxide additives during crystallization are a novel technique that will aid in developing amorphous structures with enhanced pharmacological efficiencies than those found in native crystalline APIs.
Although the amorphization of small organic molecules can be challenging, there are few established techniques for specific API molecules, including melting and quench cooling, as well as cryogenic mechanochemical amorphization.8–12 In this work, we aim at diversifying contemporary amorphization techniques by leveraging the functionalities of metal oxide foams to promote amorphization.
Metal oxide foams have been primarily studied in catalysis due to their high porosity (75–95%) and large surface areas (up to 3000 m2 m−3).13–16 Foams have also been used as scaffolds in tissue engineering and for the fabrication of filters.17,18 Although, metal oxide foams have not been yet used in crystallization processes to the best of the authors' knowledge, there are some examples where the growth of metal oxide crystals was influenced by organic molecules. For instance, El-Nahas et al. reported that organic molecules (e.g., citrate and ethylenediamine) in the presence of zinc oxide (ZnO) show significant changes in their aspect ratio during crystallization.19 Moreover, the literature has reported studies where porous substates, such as mesoporous silica, have been used to produce supramolecular APIs by exploiting the effect of confinement. For instance, Dwyer et al. produced amorphous fenofibrate when confined in nanoporous silica;20 while Ha et al. produced polymorphic structures of anthranilic acid and 5-methyl-2-[(2-nitrophyenyl)amino]-3-thiophenecarbonitrile.21
In this work, we hypothesize that (i) the electrical double layer formed in solutions containing metal oxides coupled with (ii) the confinement of the crystallization solution inside the pores of porous foams can be used to induce supramolecular changes in crystallizing APIs. Here, we focused on studying binary systems as co-amorphous mixtures are considered relevant for industrial applications, due to their stabilization properties.22,23 As a proof-of-concept, a system was chosen that includes paracetamol (PCM) and metacetamol (MCM) dissolved in water and isopropanol. Previously, this API system displayed supramolecular changes when subject to crystallization under electrically charged nanodroplets produced via electrospraying.24 Moreover, the isomers PCM and MCM, are common APIs that require excellent water solubility to provide a rapid pharmaceutical response. Water and isopropanol were chosen as solvents, as they allow the PCM/MCM system to be affected by electrical charges as well as confinement.24,25 Finally, ZnO was deemed a suitable metal oxide as it is considered safe for ingestion by the US Food and Drug Administration (FDA) up to 2 g kg−1 of body weight.26 Moreover, the food industry often uses ZnO as a zinc supplement, as this element is an essential micronutrient that serves a key role in the growth, development, and overall well-being of humans and animals.27 We envision that ZnO foams can be integrated as part of the manufacturing, formulation, and final drug delivery strategies for solid oral dosages. In fact, the literature has attempted to use these materials as a framework for advanced drug delivery.28
It is important to note that although PCM has been treated under confinement previously, it has produced crystalline polymorphs rather than amorphous structures.24 For example, Rengarajan et al. crystallized PCM in >43 nm nanoporous glasses via melting crystallization, thus generating its metastable form II.29 Here, we aim at using confinement and surface energy of the metal oxide to induce structural changes. The PCM/MCM system has been studied using different crystallization techniques, revealing that more soluble polymorphs PCM can be induced in the presence of MCM.24,30 In this work, we show that ZnO enables, for the first time, the amorphization of PCM in the presence of MCM.
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Fig. 1 Schematic of the methodology and description of the two different crystals.32 |
MD simulations under the canonical ensemble, NVT, where the total number of molecules (N), volume (V), and temperature (T) are kept constant, were implemented using GROMACS 2019.34 The temperature was initially maintained using the Berendsen thermostat; after equilibration, production runs were coupled to the Nose–Hoover thermostat. Periodic boundary conditions were applied to all simulation cells. A cutoff radius of 1.5 nm was defined for the potential energies within the Verlet cutoff scheme. Electrostatics was modeled using the particle-mesh Ewald method. Simulations mimicked an APIs concentrated bulk composition (see ESI† S2) in solution and experimental system conditions (e.g., room temperature). The reported average density profiles were taken after the equilibration period, in A) API + solvent, B) API + solvent + ZnO and C) API + ZnO, monitored by the total energy evolution of each system.
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Fig. 2 SEM of ZnO foams and foam solids at various magnifications: (A) 500 μm, (B) and (D) 20 μm, (C) 10 μm, & (E) and (F) 5 μm. |
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Fig. 3 PXRD patterns of all crystals forms: PCM-I (blue) and PCM-II (purple), MCM hydrate (MCM, green), ZnO foam (foam, yellow), foam solids (dark blue) and beaker solids (red). |
Structural tests were included to assess the stability of all amorphous samples (see ESI† S3). These samples were characterized via PXRD after 200 days. The PXRD patterns revealed that when the product remained inside the foam, all samples maintained their amorphous structure. On the other hand, those samples preserved outside the ZnO foams displayed a crystalline PCM spectra. These results suggest that ZnO foams can be used, not only to induce amorphization, but also for stabilization during storage.
To assess the presence of each component in the products and determine whether exclusion or amorphization occurred, the products were characterized using H-NMR (see ESI† Fig. S4). Additionally, a control non-porous ZnO structure was synthesized (see ESI† S4) to differentiate the effect of the pores and the surface of ZnO. Table 1 shows the composition ratios of MCM to PCM obtained for the control and the foams. Note that for the foams, samples were taken by breaking the ZnO foam to collect the inner crystals – after the PXRD results, these types of solids are referred to as foam solids. Samples were also taken at the bulk of the crystallization media – referred as beaker solids. The results show that the beaker solids found for both the foams and the control have a 1:
5 MCM to PCM composition and 1
:
10, respectively. The composition found inside the pores of the ZnO foams revealed a 1
:
4 ratio, suggesting that crystallization media interacted with the ZnO foams to yield amorphous PCM.
Sample | MCM:PCM beaker solids | MCM:PCM foam solids |
---|---|---|
Bulk | Inner | |
Foam | 1![]() ![]() |
1![]() ![]() |
Control | 1![]() ![]() |
0 |
The amorphization of PCM was further confirmed by the DSC results. Fig. 4 displays the heat flow profiles of the foam (black) and the beaker (red) crystals at various temperatures. The profiles are certainly different with the foam solids exhibiting four distinctive points: point A represents the melting point of the amorphous PCM at 145 °C. Point B indicates that the sample crystallizes to yield the stable form PCM at 150 °C. Finally, point C represents the melting point of PCM-I around 165–169 °C – a feature shown in both foam and beaker solids.35–37
The use of metal oxides to enhance the solubility of pure APIs has been shown in previous studies. Grobelny et al. co-milled poorly water-soluble drugs and metal oxides to generate amorphous soluble structures. However, it is not clear if the amorphization was a result of the mechanochemical effect or due to the presence of the oxides.38 This method was also exploited by Shakhtshneider et al., which leveraged the use of mechanochemical processes and metal oxides to improve the properties of APIs (e.g., piroxicam, meloxicam, indomethacin, etc.). Their studies suggest that the interaction between APIs and the active surface sites of the metals provide the stability necessary to prevent their re-crystallization.39–42
To study the interaction of the crystallization solution and the ZnO foams, zeta potential measurements were performed for: (a) the crystallization solution at different PCM–MCM concentrations and (b) the ZnO foams in a water-isopropanol solution with and without PCM and MCM (see Fig. 5). The initial crystallization solution has a relatively neutral zeta potential (−1 mV) and becomes more negative as the concentration of the APIs increases. Before nucleation occurs, unstable nanoclusters of PCM and MCM and the streaming potential, induce changes in the zeta potential as the concentration of PCM/MCM increases. At a concentration of 127 mg mL−1, the solution reaches supersaturation and nucleation begins, allowing the zeta potential to increase rapidly. Increasing further the API concentration promotes crystal growth; nonetheless, the zeta potential appeared to have reached a plateau at this point. Habraken et al. described a similar trend (reduction, sudden increase and plateau) for calcium phosphate crystals caused by initial hydrodynamic shielding that prevented charge detection and reduced the growth of aggregates.43 The ZnO foams, ground to generate particles of 4.3 μm, were dispersed in a solution with and without PCM and MCM. The solution without PCM and MCM, but with ZnO displayed a zeta potential of −13.1 mV, whereas with the APIs the solution has a zeta potential of −5.4 mV. It is important to mention that the concentration of PCM and MCM in the solution was 88 mg mL−1, thus indicating that the presence of ZnO reduced the zeta potential of the PCM–MCM marginally, by −4 mV. Moreover, we found that the PCM/MCM solution had a pH of 5, suggesting that ZnO is slightly positively charged with Zn2+ ions.
As time elapses, the solvent evaporates promoting the supersaturation of the solution, nucleation, and subsequent crystallization. During this process, PCM and MCM molecules interact with the surface of ZnO, creating an electrical double layer, as shown by the reduction of the zeta potential.45 Therefore, it was hypothesized that the electrical double layer inhibited the hydrogen bonding of PCM and promoted the amorphization observed in the experiments. This hypothesis was further validated via MD simulations (see ESI† S2), which compared the average partial densities profiles (spatial distribution of molecules along the z-axis of the simulation cell) of PCM and MCM in bulk (solvent solution, see Fig. 6A) and inside a ZnO nanopore with (see Fig. 6B), and without solvent (see Fig. 6C). The simulations showed that in bulk crystallization, a supersaturated solution of PCM and MCM tends to agglomerate into clusters of molecules – an effect referred to as the onset of nucleation. Fig. 6A shows that PCM and MCM have higher molecular densities at a random spatial location (i.e., 5 nm and 13 nm). When the same solution is confined into a ZnO nanopore of 15.20 nm (with a total simulation cell length of 18.40 nm of which 3.20 nm correspond to the ZnO solid, see ESI† S2), clustering is no longer present. In other words, the molecules of PCM and MCM become more evenly distributed (see Fig. 6B); this suggests that the presence of ZnO effectively inhibits nucleation. Moreover, the oxygen in the ZnO (see the left-hand side in Fig. 6B and C), appears to be slightly more energetic when in solution (see ESI† Tables S1 and S2). Indeed, Fig. 6B shows that PCM molecules (red) tend to interact more with the oxygen-rich ZnO surface (left side) than that of MCM. Upon removal of the solvents (water and isopropanol), PCM and MCM agglomerate to form a branch-like structure (see Fig. 6C). These simulations showed that the average partial densities profiles fluctuate more than in solution, suggesting that MCM and PCM agglomerate under these conditions. Interestingly, we found that after evaporation of the solvent, the interactions of the oxygen in ZnO with both APIs are identical. Based on these results, it is hypothesized that the stronger interaction of PCM with the oxygen atoms in ZnO, during supersaturation and subsequent nucleation, effectively inhibited the crystallization of PCM. In contrast, MCM crystallized immediately after nucleation due to its poor interaction with the ZnO surface. Although ZnO structures may present defect points, non-stoichiometry, and other features; this work demonstrates that the properties of ZnO foams – namely confinement and surface energy- are sufficient to produce, for the first time, amorphous PCM in MCM mixtures. Moreover, it is clear that the composition of the solvent utilized for crystallization plays a role in the APIs' adsorption onto ZnO, and therefore needs to be carefully selected. The use of metal oxides as additives to promote amorphization requires API and solvent considerations but offers access to crystals with low solubility profiles.
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Fig. 6 Partial densities distribution of species for A) API solution, B) API solution on ZnO pore, and C) APIs on ZnO surfaces (no solvent). |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ce00211f |
This journal is © The Royal Society of Chemistry 2022 |