Open Access Article
Fabian
Friess
ab,
Andreas
Lendlein
*ab and
Christian
Wischke‡
*a
aInstitute of Active Polymers and Berlin-Brandenburg Center for Regenerative Therapies, Helmholtz-Zentrum Hereon, Kantstr. 55, 14513 Teltow, Germany. E-mail: andreas.lendlein@hereon.de; christian.wischke@pharmazie.uni-halle.de
bInstitute of Chemistry, University of Potsdam, Karl-Liebknecht-Str. 25, 14476 Potsdam, Germany
First published on 4th October 2021
Spherical particles from shape-memory polymers (SMP) can be stretched to ellipsoids with high aspect ratio (AR) and temporarily stabilized. They can switch back to low AR upon thermal stimulation. Here, the creation of an alternative shape-switching capability of particles from low to high AR is introduced, where a SMP matrix from polyvinyl alcohol (PVA) is used to create crosslinked high AR particles and to program the embedded micrometer-sized particles from a second SMP (oligo(ε-caprolactone) micronetworks, MN) with a low switching temperature Tsw. This programming proceeds through shape-recovery of the PVA matrix, from which the MN are harvested by PVA matrix dissolution. The use of a dissolvable SMP matrix may be a general strategy to efficiently create systems with complex moving capabilities.
Starting from spherical particles, discs and prolate ellipsoids can be obtained as temporary particle shapes through compression between hot plates or by stretching after embedding in a suitable film matrix (phantom) such as from polyvinyl alcohol (PVA).18–21 These particles are supposed to switch back to spheres when the suitable stimulus, typically heat, is applied. For ellipsoids, the aspect ratio (AR; AR = l·s−1; l: longest axis; s: shortest axis) of the particles can serve as a quantitative measure of switching efficiency, as it should be decreased to unity when switching is quantitative. While some studies with particles from thermoplastic SMP reported high shape-recovery rates,12 the shape recovery from ellipsoidal to spherical state was partial in some other materials exclusively based on physical netpoints.9 This motivated the exploration of covalently crosslinked MN, which demonstrated a quantitative switching ability to AR ∼ 1 when exceeding the thermal transition temperature of the assigned switching domains.14 Beside direct temperature exposure to induce the SME of SMP materials, also solvent absorption may trigger shape alterations of particles towards a reduced AR e.g. through plasticization and interfacial tension-driven surface area minimization.22,23 However, it is important to differentiate this phenomenon of viscous flow from the here employed mechanism of entropy-elastic recovery forces stored in and released from polymer network materials.
Realizing the opposite movement from spheres to ellipsoids, i.e., an alternative switching direction (aSME) towards an increased AR, sets higher conceptual challenges. Such phenomena are known for colloidal particles from amphiphilic polymers based on photoinduced isomerization or selective swelling.24,25 In case of SMP particles with an internal MN structure, a synthesis and programming strategy would be required for aSME that enables to first prepare ellipsoids as permanent MN shapes and then allows their controlled and fully aligned deformation to spheres as temporary shapes.
Here, the ability of PVA, known as phantom material with a passive role during conventional shape programming,21 to be an active material showing a SMP itself5 was considered as starting point (Fig. 1). Spherical precursor microparticles (MP) based on crosslinkable oligo(ε-caprolactone) (oCL) should be incorporated in the PVA phantom. Instead of being crosslinked to MN in spherical shape after templating as performed in literature14 and shown in Fig. 1, upper pannel (denoted as SME), an alternative switching feature towards higher AR (denoted as aSME) should be realized by first programming the PVA with embedded MP to an elongated temporary shape with subsequent UV-induced MN synthesis. The MN stay in the PVA matrix during subsequent shape recovery of the PVA. In this way, a programming of the embedded ellipsoidal MN to a temporary spherical shape should be realized (Fig. 1, lower panel), i.e. the training of embedded SMP MN particles by the PVA matrix. Particles isolated by PVA dissolution should then be evaluated for their micronetwork structure and shape-switching ability.
:
DCM, 1
:
1, v/v) of linear, bifunctional oCL-IEMA (oCL Mn 8 kDa, PD 1.5 (GPC); degree of functionalization 99% (NMR)) in a 2.5 wt% aqueous PVA (Mowiol 4–88) solution. Solvents were removed by evaporation, MP were washed with water, and lyophilized.
PVA = 65 °C) and (iii) crosslinking of the now molten ellipsoidal precursor droplets by UV-irradiation. After (iv) the cooling step, (v) the samples were exposed to Trec
PVA = Tprog
MN = 100 °C in an oven to allow shape recovery of the PVA phantom and simultaneous programming of MN towards lower AR, which were fixed by cooling to r.t. outside the oven. Step (vi) involved MN harvesting by PVA dissolution and purification.
To evaluate the shape-memory capabilities of pure PVA-phantoms, cyclic thermomechanical tests were conducted. The samples were heated to the respective programming temperatures Tprog (60, 70, or 80 °C), stretched to defined phantom elongations εph (50, 100, 150, or 250%), fixed in their temporary shape by cooling at constant strain, and analyzed for their shape recovery by heating to 80 °C or 100 °C. All PVA samples exhibited a SME (Fig. 2B). While the shape fixity rate Rf was always virtually 100% (measure of the capability to fix the deformation strain applied during programming; see ESI,† Fig. S1), the shape recovery rate Rr systematically decreased with increasing programming temperature and increasing εph (further data see ESI,† Fig. S2 and S3). This might be assigned to a slipping of PVA crystallites with increasing εph or their partial melting at elevated Tprog, which affects the capability of PVA crystallites to act as permanent netpoints, i.e. to fix the permanent shape. Based on this analysis, phantoms from PVA 3–85 with εph = 150% and Tprog at 65 °C, i.e. close to Tg, was selected for further experiments.
These precursor MP were embedded in PVA phantoms to subsequently conduct, in variable orders, mechanical deformation and UV-irradiation for photocrosslinking of IEMA moieties (for images see Fig. S4, ESI†). For MN with SME functionality (Fig. 1, upper panel), irradiation was applied first to the spherical MP inclusion, thus fixing the formed MN structure in a permanent spherical shape. Subsequently, phantom stretching was performed for MN programming at TMN-Prog = 65 °C. For aSME, the PVA phantoms were first deformed (programmed) at TPVA-Prog = 65 °C and then irradiated to create MN with a permanent ellipsoidal shape. The programming of these MN to a temporary shape of AR ∼1 was conducted by elastic shape-recovery of the PVA phantom at TPVA–Rec = TMN–Prog = 100 °C (Fig. 1, lower panel). In all cases, the temporary shape of the particles was fixed by cooling. The PVA phantoms were subsequently dissolved to collect the programmed MN.
During this procedure, UV-irradiation for micronetwork synthesis by oCL-IEMA crosslinking was performed at Tcross = 65 °C in the thermochamber of the tensile tester. Under these conditions, the (particulate) oCL inclusions were in the molten state to ensure sufficient chain mobility for homogeneous network formation. UV-irradiation was performed without photoinitiators for 20, 40 or 60 min (λ = 250–450 nm, I = 80 mW cm−2), as indicated in the sample codes (e.g. SME60 or aSME60 for MN particles synthesized with 60 min irradiation).
The effective formation of covalent netpoints is essential to define the permanent shape of MN and thus to enable their shape-switching capability. Increasing irradiation times (20–60 min) of particle-loaded phantoms resulted in overall increasing conversion of IEMA moieties as confirmed by FTIR analysis (Fig. 3A; ∼100% signal decay at 815 cm−1 after 60 min irradiation). The DSC analysis of the melting transitions associated with crystalline oCL domains of MN showed a new and increasing Tm signal at ∼46 °C (Fig. 3B) with increasing irradiation time, which is shifted to lower temperatures relative to the melting transition of the oCL-IEMA precursor. This illustrates a restricted chain mobility for crystallite growth and confirms both the oCL chain incorporation in a polymer network structure and the presence of crystalline domains as required for fixation of the temporary MN shape. Also after 60 min of crosslinking, apparently a certain fraction of crystallites with higher Tm were remaining in the MN samples. This observation might indicate the presence of chain segments in the MN that are not restricted in mobility (dangling chains) and/or the admixture of a small portion of not fully crosslinked particles, such as from the edges of the phantoms that possibly have been exposed to lower intensities of UV irradiation.
A covalent polymer network structure represents an indefinitely large molecule, which is not soluble, but can swell in good solvents adapting a larger volume without disintegration. Particle size analysis of spherical precursor MP by laser diffraction showed a very narrow size distribution with diameters of 16.8 μm (Fig. 3C). As exemplarily demonstrated for three independently crosslinked SME60 MN batches based on those precursor MP, the MN particles did not dissolve when exposed in dichloromethane (DCM) as a good swelling agent. Instead, they adopted a swollen state with diameters of about 27 μm (26.8 μm, 26.9 μm, 27.1 μm). Based on these data, a volumetric degree of swelling Q of 410 ± 5% could be concluded. Overall, the analysis confirmed the successful and reproducible MN synthesis.
Considering the swellability of non-programmed MN particles as evaluated above by laser diffraction, solvent exposure is one approach to enable high chain mobility. Starting here from dry programmed particles in their temporary shape (SME: AR > 3; aSME: AR ∼ 2), light microscopy illustrated that the solvent DCM triggered the shape shifts to the anticipated permanent shapes (SME: spheres with AR = 1; aSME: spindle-like ellipsoidal shape with AR > 4) (Fig. 4). Spatially directed swelling of certain lyophilic domains is a possible cause of shape alteration in patchy or lamella-like amphiphilic particle systems,31,32 which would be reversed during solvent removal. Here, however, the principle of shape shifts towards higher AR for aSME MN was confirmed as a solvent-triggered chain relaxation that was not effected by solvent removal.
In order to study the thermally-induced SME and aSME, which now should be triggered in a purely aqueous environment, samples were studied on the heating stage of a light microscope. Fig. 5A (Movie S1, ESI†) illustrated a clear shift from ellipsoidal towards spherical shape, i.e. to decreasing AR, for SME MN prepared by the conventional programming process. In contrast, when facilitating the SME of PVA phantoms to program aSME MN, the proposed switching towards increased AR was confirmed (Fig. 5B and Movie S2, ESI†). A quantitative description of the switching was obtained by image analysis, where the MN were categorized in different AR fractions for better visualization (Fig. 5C and D; for individual data see Fig. S5, ESI†). It was observed that not always all particles of a sample behaved identically, which may be due to local differences of MN crosslinking at different positions in the phantom in the given experimental set-up. Light focusing on the center of the phantom with potentially lower intensities at the edges, light scattering by embedded MN during UV irradiation, possibly nano-sized gas bubbles trapped in the PVA phantom, or an influence of oxygen on the radical reaction might potentially have contributed to this phenomenon. Anyhow, the kinetic analysis (Fig. 5C and D) clearly indicated the temperature-dependency and functionality of the shape switch towards lower and higher AR for SME and aSME, respectively, thus confirming the hypothesis of this study.
Generally, the extent of relative increase of AR during the aSME is largely influenced by the capacity of the PVA phantom to deform inclusions during elastic phantom recovery (Fig. 1). It has to be emphasized that the local displacement communicated from the macroscopic phantom to the individual particulate inclusion is affected be several parameters besides the shape-memory properties of the PVA, which were excellent at the selected conditions (Fig. 2B). Relevant aspects are, e.g., the mechanical properties of the MN compared to the PVA phantom at the given temperature. Accordingly, the relative alteration of AR during shape switching of aSME may be further modified in the future by increasing the displacement during programming of MNs, e.g. by reducing the mechanical strength of the MNs (altered oCL precursor, lower crosslink density) to an extent that would not yet result in network damage during programming, by increasing the strength of phantoms using PVA with different Mn and DD, or by further modification of the thermo-mechanical programming protocols. Additionally, the conditions of polymer network synthesis may be altered. For example, a reduced UV exposure time of 20 min resulted in less crosslinked and thus softer MN (aSME20), which adapted temporary shapes of lower AR during aSME programming (see Fig. S6 vs. Fig. S5, ESI†).
As typical for chemically crosslinked, thermosensitive SMP, the SME is a one way/one time effect. Reprogramming can be challenging particularly for aSME particles, e.g. considering the required aligned embedding in stretched phantoms.
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1sm00947h |
| ‡ Current address: Institute of Pharmacy, Martin-Luther-University Halle-Wittenberg, Germany. |
| This journal is © The Royal Society of Chemistry 2021 |