Open Access Article
Elyas M.
Moghaddam
*a,
Avishek
Goel
a,
Marcin
Siedlecki
b,
Karin
Michalska
b,
Onursal
Yakaboylu
c and
Wiebren
de Jong
a
aFaculty of Mechanical, Maritime and Materials Engineering, Process and Energy Department, Delft University of Technology, Leeghwaterstraat, Netherlands. E-mail: e.moghaddam@gidynamics.nl
bResearch and Innovation Centre Pro-Akademia, Konstantynów Łódzki, Poland
cTata Steel Europe, IJmuiden, Netherlands
First published on 17th February 2021
Globally, large amounts of biomass wastes such as cattle manure, fruit/vegetable waste, and cheese whey residual streams are disposed of from farming and food processing industries. A promising approach to convert such biogenic residues into valuable biofuels is Supercritical Water Gasification (SCWG). A detailed investigation on SCWG of the mentioned wet biomass wastes has been performed to assess the thermodynamic behavior of such a complicated system. This is conducted by combining advanced models with a supplementary experimental study, providing deep insight into the behavior of the SCWG system for different bio-waste sources. For the modelling part, different approaches including global, constrained and thermal quasi-thermodynamic equilibria have been pursued to analyze the influence of operating parameters on the produced biogas quality. Furthermore, SCWG experiments were conducted using biomass samples provided by our industrial partner. Reasonable agreements were observed between experimental results and predictions from constrained and thermal-quasi equilibrium models, showing significant improvements over the global thermodynamic equilibrium model. Results showed that superimposition of carbon conversion efficiency together with the use of a constant molar amount of specific compounds can improve the accuracy of the global equilibrium model. Furthermore, comparisons between different models revealed the advantage of the thermal quasi-equilibrium model, which uses the “approach temperature” concept, over the constrained equilibrium model, by reducing the complexities inherent in superimposing multiple constraints. Overall, the thermal-quasi equilibrium approach has its advantages of lumping all the additional constraints used in the constrained equilibrium model into an effective approach temperature, offering (i) a better reproducibility of the experimental data point and (ii) a rigorous basis for scale-up calculation. The results of this study provide a better understanding of the SCWG process for different types of wet biomass feedstocks as result of applying advanced analytical approaches and comparing with experiments.
177 MTOE by 2040.1 However, currently, fossil fuels are facing the challenge of depletion. In addition, according to the IEA, an immense increase in CO2 emissions caused by the use of fossil fuels, say from 23.1 to 33.2 Gt between 2000 and 2018 with the expectation of reaching 41.3 Gt by 2040,1 poses a major environmental threat to the planet. Having assessed the prevailing challenges associated with the depletion of fossil fuel reserves, global increase of energy demand and emission problems, it is crucial to accelerate the process of transition to a renewable energy-based economy.
Globally, biomass-based energy supply forms the largest renewable energy source with a total primary energy supply of 56.5 EJ in 2016, thus constituting 70% share among all the renewable energy sources.2 In fact, bioenergy is derived from different resources such as wood, crop residues, forestry residues, municipal and industrial wastes, energy crops, algae, and animal manure, to name a few. In principle, the first-generation biomass includes food crops such as wheat, corn, and sugarcane and pose challenges related to food vs. fuel competition. Such challenges were overcome by developing the second biomass generation which comprises wood, grass, and food crop waste including straw, organic waste, etc. The third generation of biomass mainly includes algae which are specially engineered energy crops. Among all, both industrial and municipal wastes, which form part of the second-generation biomass, have gained prominence, as the environmental issues have become significantly recognized over the last decade. For instance, it is reported that the waste energy sector contributed 2.17 EJ of energy globally.2 A few of the wet waste streams such as fruit/vegetable waste, cattle manure, and cheese whey form a substantial part of the second-generation biomass and are gaining importance. This is due to their massive quantities, and energy recovery from such waste sources can locally contribute to solving the prevailing environmental and energy supply problems in the areas of agricultural and food processing. According to the FAO and WEF, nearly 1.3 billion tons of food produced for human consumption are wasted around the world every year, which comprises 45 wt% fruits and vegetables.3,4 The carbon footprint from such quantities of food wastage is around 4.4 Gt CO2 equivalent per year, including land-use change.5 Furthermore, in general, 29.7 billion livestock animals produce approximately 3.1 Gt of feces every year,6 of which cattle, among the largest animal population (nearly 1.5 billion), produce an average of 1.3 Gt feces. Cheese whey as a liquid by-product is produced after the precipitation of milk during the cheese production process. Basically, the chemical oxygen demand (COD) and biochemical oxygen demand (BOD) in whey can vary between 50
000 and 80
000 mg L−1 and 40
000 to 60
000 mg L−1, respectively, resulting in soil depletion upon disposal,7viz. high COD and BOD values lead to rapid consumption of oxygen content of soil due to the breakdown of sugars and proteins. According to the available reports, around 90 vol% of the feed to a cheese production line is converted to whey, resulting in the annual production of 21.6 million tons of cheese whey globally.8 Such potential sources of energy are among the most appealing sources concerned with sustainable development. These potential sources can be converted into useful energy forms through either thermochemical or biochemical conversion routes (after pretreatment), e.g., combustion, gasification, liquefaction, pyrolysis, digestion and fermentation. Among these process routes, gasification is merited to be one of the most preferred and possible processes as even the converted biomass can be utilized in different energy supply markets such as transportation, electricity, and heat.9 However, the use of conventional gasifiers for the conversion of biomass feedstocks with more than 75% MC is not feasible without pretreatment stages such as drying.10
Basically, biomass has a higher moisture content than fossil fuels like coal. However, wet waste streams such as fruit/vegetable waste, cattle manure and cheese whey have an even higher moisture content, which can exceed 90 wt% on as-received basis.10 Higher moisture content results in a negative impact on gasification efficiencies as extra energy (approximately 2242 kJ per kg-moisture) is consumed in water evaporation.10 Furthermore, experimental studies demonstrate that the total thermal efficiency‡ in the gasification process is inversely proportional to water content, e.g. the total efficiency‡ diminishes approximately from 60% to 25% when the water content in the feed increases from 5 to 75%.11 An alternative option to conventional biomass gasification and anaerobic digestion is SCWG. Among others, SCWG offers a major advantage as this process is not basically pertinent to dry biomass compared with conventional gasification. However, for very high moisture content residue streams, say higher than 90%, the feedstock should undergo a dewatering stage before SCWG, as the initial moisture content plays a significant role in the thermal efficiency of the system.10 Furthermore, the SCWG process offers a much shorter residence time in the reactor ranging from a few seconds to a few minutes than anaerobic digestion of wet biomass where the residence time is in the order of days.12
Even though SCWG is a promising technology for wet biomass processing, it still faces commercialization issues due to some technical and practical impediments such as large heat input requirements for the endothermic reactions. Such a large heat demand affects the thermal energy efficiency of the SCWG process and thus imposes high capital cost, as it should be either supplied from outsourced heating media or recovered from the gas product stream, entailing highly efficient heat exchangers.10 Furthermore, feeding large quantities of wet biomass, which is intrinsically fibrous and heterogeneous, requires a high-capacity slurry pump, thus incurring high capital cost.10,13 There are also some operational challenges associated with the SCWG process such as the possibility of plugging in the biomass preheater due mainly to char and tar formation in the tube side14 and in the reactor, which stems from the low solubility of salts in the SCW.15
In principle, SCWG takes place in a dense fluid phase under supercritical water conditions, i.e., with temperature and pressure above 374.29 °C and 221 bar, respectively. The gasification can be classified into two temperature regimes, near-critical temperature conversion (375–500 °C) in the presence of a catalyst and high-temperature (>500 °C) non-catalytic processing.10 Back in the 1970s, supercritical water (SCW) was first explored as a gasifying medium with organic material being gasified under supercritical conditions. Modell et al.17,18 filed a patent to report the gasification of organic materials, including maple sawdust, glucose, and sewage sludge, to name a few. Since then, SCWG of high moisture content biomass has been the subject of numerous analytical and experimental research studies.11,15–17,19–25 The current status of research in this field is discussed hereinafter, by providing a detailed literature survey.
:
10 (biomass-to-water ratio), which give a high LHV of 722 kJ N m−3 for the syngas produced. Furthermore, the authors assessed the use of fructose as a model compound for fruit/vegetable waste using different parameters. For the case of fructose as the feedstock, the optimal conditions for total gas yield, hydrogen yield and carbon gasification efficiency (CGE) were found to be 700 °C (temperature), 250 bar (pressure), 4 wt% (feed), and 60 s (residence time) while the highest LHV for syngas production was reported as 3630 kJ m−3 by using 0.8 wt% KOH as the catalyst. The authors concluded that temperature plays an essential role in the gasification of food wastes, as their results show that the gas yield (H2, CH4, and CO2) and CGE increase upon increasing the temperature. In another study, Amrullah and Matsumara27 investigated phosphorus recovery and gas generation from sewage sludge in a continuous SCWG tubular reactor. Experiments were conducted in the temperature range of 500–600 °C, at a pressure of 250 bar, a feedstock flow rate of 1.3–15 mL min−1 and a residence time of 5–60 s. Furthermore, the authors developed a first order reaction kinetics model showing a satisfactory agreement with the experimental results. They observed that during the reaction, the organic phosphorus content is quickly converted to inorganic phosphorus, with a residence time of 10 s. The authors also observed a CGE of 73% at a temperature of around 600 °C. The SCWG of municipal waste leachate followed by catalytic gas upgradation was investigated by Molino et al.28 The gasification tests were conducted in a continuous tubular reactor with the flow rate within the range of 10–40 mL min−1, a process time of 20–60 min and at a temperature and pressure of 550 °C and 250 bar, respectively. The produced syngas was then upgraded to increase the methane fraction of synthetic natural gas using a Ni-based catalyst. The authors showed that a two-stage process including SCWG of waste followed by catalytic upgrading produces syngas with a calorific value of 15–17 MJ kg−1. Furthermore, the authors reported that methane concentration in syngas increased by 50 v/v% with the assistance of the Ni catalyst. Chen et al.29 investigated the supercritical gasification of sewage sludge in a fluidized bed reactor in a detailed experimental study, wherein the effects of different operating parameters such as feedstock concentration, temperature, alkali catalysts and their loading on gaseous products and carbon distribution are investigated. The authors performed multiple experiments using sewage sludge with a concentration of 4–12 wt%, in the temperature range of 480–540 °C and under a pressure of 250 bar. The results of this study showed that the CGE increases with the increase in temperature, and the use of an alkali catalyst can enhance the hydrogen production. Table 1 gives an overview of the experiments conducted in recent past using real wet biomass feedstocks.
| Author(s) (year) | Biomass type | Operating conditions | Yield | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Reactor type | Temperature (°C) | Pressure (bar) | Res. time (s) | Feed conc. (wt%) | Flow rate (mL min−1) | CGE (%) | H2 | CO2 | CH4 | CO | ||
| Nanda et al.16,26 (2015) | Fructose | Continuous flow | 700 | 250 | 60 | 4 | NA | 88 | 3.3 mol mol−1 feed | 3.2 mol mol−1 feed | 1.2 mol mol−1 feed | 0.2 mol mol−1 feed |
| Nanda et al.24 (2015) | Orange peel | Batch type | 600 | 230–250 | 2700 | 10 | Na | 14.8 | 1.6 mmol g−1 feed | 3.3 mmol g−1 feed | 1.4 mmol g−1 feed | 0.25 mmol g−1 feed |
| Amrullah and Matsumara27 (2017) | Sewage sludge | Continuous flow | 600 | 250 | 60 | NA | 1.3–15 | 73 | 20 vol% | 25 vol% | 40 vol% | NA |
| Molino et al.28 (2017) | Municipal waste leachate | Continuous flow | 550 | 250 | 1200 | NA | 40 | 6 | 25 vol% | 45 vol% | 18 vol% | 12 vol% |
| Chen et al.29 (2013) | Sewage sludge | Continuous flow | 480–540 | 250 | NA | 4 | 150 g min−1 | 35–45 | 6.5–9 mol kg−1 | 8–9 mol kg−1 | 1–2.5 mol kg−1 | 0.5–0.1 mol kg−1 |
| Author(s) (year) | Biomass type | EoS/software used | Phases considered |
|---|---|---|---|
| Antal et al.22 (2000) | Potato waste, potato and corn starch gel and wood saw in a cornstarch gel | Ideal gas law and Peng–Robinson EOS | Gas phase |
| Tang and Kitagawa30 (2005) | Methanol, glucose, cellulose, starch and sawdust | Peng–Robinson EOS | Gas phase |
| Yanagida et al.31 (2008) | Poultry manure | HSC Chemistry 6.12 | Multiphase |
| Yakaboylu et al.34,35 (2013, 2015) | Pig–cow manure | FactSage 5.4.1 and SimuSage 1.12 multiphase | Multiphase |
| Lu et al.14 (2007) | Wood sawdust | Modified universal functional activity coefficient model and Soave–Redlich–Kwong EOS | Multiphase |
Surveying the literature showed that multiplicities of the relevant subject ought to be duly addressed so as to put this technology into practice. Some of these include limited experimental results where a majority of the prevailing research studies are founded on lab-scale experiments.16,26,27 Besides, the inadequacy of the applied models to replicate the localized physico-chemical phenomenon in the SCW gasifier22,31,33,36 calls for further research in this field. Therefore, in this study, we pursue a rigorous approach for the modeling of a SCW gasifier based on different wastes, including manure, fruit/vegetable waste and cheese whey. For this, different methodologies such as GTE, constrained and thermal-quasi equilibrium models are used for the prediction of gas compositions. This is followed by a detailed validation analysis with the aid of supplementary experimental work. The present authors believe that coverage of this effort establishes a unique basis for further analysis as the complexity inherent in the SCWG experiments, which makes such studies very cumbersome, is dealt with, and the inadequacy of GTE models owing to the intrinsic simplicity is addressed by the use of advanced models. Furthermore, the ensuing investigation will also focus on the partitioning behavior of major elements such as phosphorus, silicon, sulfur, magnesium, potassium, sodium, carbon, etc. which are typically present in the considered biomass feedstocks. This effort will be part of an inclusive conceptual research study in the area of bio-refinery, wherein the SCW gasifier plays the role of a process workhorse.
The experiments are conducted under a non-catalytic environment in a custom-built high-pressure stainless-steel (304 L) batch reactor with an internal volume of 8.5 mL. Fig. 1 exhibits the schematics and the experimental setup of the reactor tube and assembly. The main seal of the reactor is coated with a silver metal ring to prevent any leakage. A K-type thermocouple connected to a data logger (USB-501-TC-LCD) is used to measure the internal temperature. Pressure is monitored using a pressure gauge ranging from 0–450 bar. A glass insert made from borosilicate 3.3 glass is used to feed samples in the reactor. The reactor assembly is placed in a custom-built oven set to 530–600 °C.
Tests were designed such that (i) all reactor parts were weighed empty including the glass insert before the start of each experiment. (ii) The wet biomass was first mixed to be in the form of a homogenized slurry and then loaded onto the glass insert (with approximately 4.5 g of wet biomass). (iii) Post the assembly of the reactor, it was weighed and transferred for high-pressure operation. (iv) The reactor was flushed three times with nitrogen and was pressurized with nitrogen to 50 bar so as to perform a 15 min leak test. (v) Having carried out a successful leak test, the pressure was released to just above the atmospheric pressure, and the entire reactor assembly was finally weighed again. (vi) The reactor was then placed in a pre-heated oven at 530–600 °C and the pressure and temperature values were recorded at an interval of 1 min. (vii) After 45 min of operation, the reactor assembly was removed from the oven and cooled down to room temperature using an air fan. (viii) Having cooled the reactor, it was weighed again, and the produced gases were collected using a 50 mL syringe equipped with a stopcock valve to measure the volume of gaseous products. (ix) The gas filled syringe was weighed and the gas was then transferred to a gas chromatograph (HP 5890 series II dual column) for further analysis. The gas chromatograph employed was equipped with one Varian Capillary Column CP-PoraBond Q (L = 50 m, ID = 0.53 mm, 10 μm) and one Agilent Technologies HP-Molesieve (L = 30 m, ID = 0.53 mm, 50 μm) column wherein helium was used as the carrier gas.
Analyses were carried out for three different biomass wastes, i.e. cattle manure, fruit/vegetable waste, and cheese whey, in order to measure the influence of composition and different process parameters on the SCW gasification conversion. The proximate, ultimate, and major element analyses of the biomass wastes are presented in Table 3.
| Parameters | Cattle manure | Fruit & vegetable waste | Cheese whey |
|---|---|---|---|
| Proximate analysis | |||
| Moisture [% w/w as received (a.r.)] | 82.9 | 89.0 | 97.0 |
| Volatiles [% w/w dry basis (d.b.)] | 66.0 | 72.4 | 62.1 |
| Fixed carbon [% w/w d.b.] | 15.3 | 20.4 | 19.0 |
| Ash [% w/w d.b.] | 18.7 | 7.2 | 18.9 |
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| Ultimate analysis | |||
| C [% w/w d.b.] | 43.5 | 46.3 | 38.9 |
| H [% w/w d.b.] | 5.3 | 5.6 | 5.2 |
| N tot/NH4+ [mg L−1] | 3320/2.9 | 628/1.1 | 131/0.4 |
| TOC [g L−1] | 8.9 | 27.9 | 16.8 |
| COD [g L−1] | 27.7 | 91.1 | 45.7 |
| HHV/LHV [MJ kg−1 (d.b.)] | 19.2/18.1 | 19.8/18.6 | 15.6/14.5 |
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| Major element analysis (mg kg −1 of biomass) (a.r.) | |||
| K | 3191.0 | 1863.0 | 1417.0 |
| Ca | 3202.0 | 317.0 | 995.0 |
| P | 891.0 | 192.0 | 586.0 |
| Mg | 1604.0 | 152.0 | 130.0 |
| Fe | 289.0 | — | — |
| S | 420.0 | 94.8 | 51.4 |
| Na | 548.0 | 32.2 | 420.0 |
| Sr | — | 5.4 | — |
| Zn | — | 2.4 | 3.7 |
| B | — | 4.3 | 1.9 |
| Al | 81.7 | — | 0.7 |
| Si | 80.6 | — | — |
| (dGt)P,T = 0 | (1) |
![]() | (2) |
![]() | (3) |
Calculations are separately performed for two distinct regions: (i) the subcritical region with temperatures ranging from 100–375 °C and (ii) the supercritical region with temperatures ranging from 400–700 °C. The two regions are devised based on the fact that for a selected reactor pressure of 240 bar, the pseudo-critical point of water is expected to lie in the 385–390 °C range.34 The pseudo-critical point refers to the temperature where the phase transition of water is completed and the isobaric heat capacity is at its maximum.38 Under subcritical reaction conditions, three different modules, FactPS, FTsalt, and FThelg, have been employed for the selection of compounds and solutions. For the supercritical region, three modules are selected, namely FactPS, FTsalt, and FToxid. FactPS provides inclusive databases for over 500 compounds. Data for the gaseous phase will generally be found in FactPS. The FTsalt module consists of data for pure salts and salt solutions, and under this module, the adopted databases are FTsalt-CSOB, FTsalt-SALTF, FTsalt-ALKN, FTsalt-ALOH, FTsalt-SCSO and FTsalt-SSUL. The FThelg module comprises infinite dilution properties of aqueous solute species based on the Helgeson equation of state which is considered for handling highly non-ideal fluid systems.34 Coupled with the FThelg module, the FTHelg_AQDD database is considered. The FToxid module consists of data from all pure oxides and oxide solutions (both liquid and solid) and the databases considered are FToxid-SlagD, FToxid-C3Pa, and FToxid-C3Pr.
The GTE model is founded on Gibbs free energy minimization to predict the system behavior. The model assumes that reactions have reached chemical equilibrium, which is supposedly far from the case with a real reactor. A real gasification system deviates from its ideal system as the GTE model either over- or underestimates the gas yields due chiefly to kinetics limitations.35,39,40 Kinetics limitations can deviate the real system from its ideal state because of different reaction rates and limited participation of carbon in the reactions. Keck and Gillespie 41 employed a similar method called rate-controlled constrained-equilibrium. The basis of the model was to combine Gibbs free energy minimization with the reaction rates of slow reactions, imposing extra constraints in the minimization routine to account for the limiting role of kinetics equations. Similarly, Koukkari et al.42–45 applied the constrained equilibrium modelling method to improve the cross-links between reaction kinetics and thermodynamic equilibrium in a multicomponent reaction system. The authors showed that imposing constraint can lower the observed over-prediction of carbon conversion, thus alleviating serious disagreements with compositions. For such reasons, a GTE model needs to be modified by imposing constraints to potentially predict the local equilibrium state with more satisfactory precision. The advanced modeling techniques adopted for this study include constrained thermodynamic equilibrium and thermal-quasi equilibrium models and are discussed in the following sections.
(i) CGE – this gives an appropriate indication of how far the system from its global equilibrium is. Due to kinetics limitations, the effective carbon content participating in the reaction is less than that actually present in the biomass feed. CGE can be defined as the ratio of total number of moles of carbon in the product, e.g. CO2, CH4, CO, CxHy, to the total number of carbon moles in the biomass feedstock. Eqn (4) shows how the CGE, as an equal constraint, is superimposed to the model.
![]() | (4) |
(ii) Experimental yield limits on specific compounds – due to kinetics limitations, some reactions are possibly slower than others and are termed here rate-limiting reactions. Due to different reaction rates, the formation of products is over- or underestimated. Conceptually, for the case of SCWG, formation of CH4 is favored at lower temperatures, whilst H2 is a favorable product at a higher temperature. This can be taken into account by considering a fixed yield of that specific compound in the model. A fixed value of the compound can be computed by conducting simple laboratory-scale experiments. Eqn (5) shows how this constraint is introduced into the model.
| ni = A | (5) |
An advanced version of the constrained equilibrium model which uses the Gibbs free minimization technique has been developed by Yakaboylu et al.35 The authors developed a MATLAB code including different sets of constraints which applies the fmincon routine to solve the optimization problem. The code uses Gibbs free energy minimization equations for gases, aqueous species, and solids phase species wherein the effects of different sets of additional constraints were considered.
Gumz46 investigated a similar approach for fluidized bed and downdraft gasifiers. In this study, the author found that the average bed temperatures could be potentially considered as the process temperatures for fluidized beds while the exit temperature at the throat of a downdraft gasifier could be a good estimate for the process temperature. Li et al.47 investigated coal gasification and found that the carbon conversion obtained experimentally at 1020–1150 K was similar to the equilibrium predictions at 800–900 K.
Fig. 2 elucidates the conceptual flowchart for the thermal-quasi equilibrium model used in this study. As shown in Fig. 2, biomass waste follows two different processing streams. The first processing stream includes lab-scale experiments to compute real product compositions while the second one is directed to biomass analysis, i.e. proximate and ultimate analyses. The results from these analyses are further processed, where molar quantities of the elements are fed into the GTE model using FACTSAGE™ software. The experimental results are then compared to the model predictions for each and every individual component whilst a maximum relative error of 0.001% is targeted to compute the approach temperature in a trial and error procedure. Finally, a relation is derived between actual temperature (in the reactor tube), approach temperature, and the CGE calculated based on experimental results. Using the resulted correlation, the gas product composition can be reliably predicted from one more simulation run with FACTSAGE™, although experimental analysis for determining CGE is a pre-requisite.
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| Fig. 3 Comparison between experimental results and FactSage™ (non-constrained) predictions for manure with a concentration of 17 wt% at 552 °C and 260 bar. | ||
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| Fig. 4 Comparison between experimental results and FactSage™ (non-constrained) predictions for fruit/vegetable waste with a concentration of 11 wt% at 560 °C and 240 bar. | ||
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| Fig. 5 Comparison between experimental results and FactSage™ (non-constrained) predictions for cheese whey with a concentration of 3 wt% at 539 °C and 235 bar. | ||
The observed deviation of the predicted gas yield from experimental data can be explained by the fact that GTE predicts gas compositions at the global minima of the Gibbs free energy, whilst in a real reactor environment local equilibrium does not occur. We therefore expect that the results of thermal equilibrium modeling can be improved by imposing additional constraints to account for the role of CGE, which is covered in the next section.
Methane gas yields for all three types of biomasses demonstrate a decline at temperatures higher than 400 °C, whilst those of CO and H2 reveal an increasing trend. This can be explained by the backward methanation reaction which consumes methane and water to form hydrogen and carbon monoxide (see eqn (6)). High hydrogen yields are justified as the water gas shift reaction (see eqn (7)) is enhanced at higher temperatures and also the possible hydrogen formation routes increase due to the thermal decomposition of intermediates, as suggested by Acelas et al.49 The increase in carbon dioxide yields at higher temperatures is attributed to the enhanced forward water gas shift reaction in the higher temperature range (eqn (7)). The overall trend and behavior of the main gaseous products for all three biomasses show a good agreement with literature findings reported by Acelas et al.,49 Guo et al.,24 Cao et al.,50 and Yakaboylu et al.34
| CO + 3H2 ↔ CH4 + H2O | (6) |
| CO + H2O ↔ CO2 + H2 | (7) |
| Biomass feed | Experimental conditions (T (°C)/P (bar)) | CGE (%) | CH4 amount (mol kgbiomass−1 on d.b.) | H2 amount (mol kgbiomass−1 on d.b.) |
|---|---|---|---|---|
| Manure | 552/260 | 86.0 | 6.4 | 10.9 |
| Fruit/vegetable waste | 560/240 | 83.3 | 8.1 | 8.3 |
| Cheese whey | 539/235 | 83.9 | 9.1 | 9.2 |
As evident in Fig. 9–11, the GTE approach (Case A) does not show the expected satisfactory agreement with the experimental gas compositions for all the biomass feed campaigns. It can also be observed that the expected improvement in the accuracy of predictions for Cases B and C is not satisfactory. However, the predictive results from Case D reveal very good agreement with the experimental values. In fact, results of Case D substantiate that superimposing CGE and experimental values of CH4 and H2 into the model results in an accurate prediction of the product gas (see Table 5). Similar findings have been reported by Yakaboylu et al.35 Deviations of the predictive results for different constraint cases from experimental values are reported in Table 5. These results demonstrate that the accuracy of predictions improved significantly in Case D compared with Cases A, B, and C.
| Deviations from experimental results (%) | ||||
|---|---|---|---|---|
| Product gas | Case A | Case B | Case C | Case D |
| Manure | ||||
| CO2 | 52.0 | 32.3 | 53.1 | 19.9 |
| H2 | 36.5 | 42.1 | 224.9 | 0.0 |
| CH4 | 48.4 | 32.5 | 0.0 | 0.0 |
| CO | −70.0 | −73.8 | −28.8 | −23.8 |
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| Fruit/vegetable waste | ||||
| CO2 | 55.0 | 23.1 | 53.9 | 0.3 |
| H2 | 111.5 | 97.1 | 333.6 | 0.0 |
| CH4 | 82.7 | 65.0 | 0.0 | 0.0 |
| CO | −69.0 | −70.3 | −17.2 | −6.9 |
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| Cheese whey | ||||
| CO2 | 126.0 | 103.9 | 64.3 | 29.2 |
| H2 | 336.6 | 325.3 | 133.6 | 0.0 |
| CH4 | −27.8 | −48.7 | 0.0 | 0.0 |
| CO | −75.6 | −79.5 | −91.0 | −23.1 |
While comparing the composition results, gas compositions obtained from experiments are found to be comparable with GTE compositions predicted by FACTSAGE™ simulations with a temperature deviation of up to +180 °C and −100 °C. This temperature deviation is called “approach temperature”. Taking the particular case of SCWG of fruit/vegetable waste for computing the approach temperature, it is observed that the H2 composition (mol kg−1, d.b.) computed using the GTE model (based on FACTSAGE™ simulation) at 525 °C is similar to the experimental H2 composition (mol kg−1, d.b.) at 600 °C and thus the approach temperature is −75 °C. This is also indicated in Fig. 13. Based on this comparative analysis, a relation among the CGE, approach temperature, and reactor temperature has been derived, and is shown in Fig. 13. The figure illustrates the absolute approach temperature values for CH4, CO, and H2 along with CGE as a function of reactor temperature. One can use the relation shown in Fig. 13 to realize a few of the most important parameters, such as CGE and product gas compositions in a real reactor. For example, if the estimation of the real reactor conditions and product gas behaviour at 600 °C are questioned, then one can use the relation to find the CGE value which comes around 90%. Moreover, one can estimate the concentration of product gases (e.g., like for the case of CH4) where the approach temperature is approximately 95 °C. Therefore, the composition (mol kg−1, d.b.) of CH4 will be equal to the GTE predicted composition (mol kg−1, d.b.) at 695 °C (calculated using reactor temperature + approach temperature), which can be obtained from FACTSAGE™ results. A similar method can be employed to estimate the composition of other gases for the real reactor conditions.
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| Fig. 13 Absolute values of approach temperatures and CGE as a function of reactor temperature for fruit/vegetable waste at 24 MPa with a feed concentration of 11 wt%. | ||
In general, the thermal-quasi equilibrium approach provides some advantages over the constrained thermodynamic model. In terms of accuracy, the thermal quasi-equilibrium model gives the exact experimental data point as the approach temperature is calculated based on the basis of similar data (see Fig. 12); however, the use of even three additional constraints in the constraint equilibrium model results in deviation for the predicted CO and CO2 compositions (see Table 5, e.g., deviation in the CO2 composition of cheese whey). However, the main advantage of the thermal-quasi equilibrium model is its credibility for scale-up calculation, where the approach temperature can guarantee the reproducibility of the results of pilot or lab-scale experiments for industrial-scale SCW gasifiers. Furthermore, the accuracy of the constrained thermal equilibrium model is highly dependent on the number of constraints imposed into the model. The other advantage of the thermal-quasi equilibrium approach is the ease of implementation. In fact, the model offers an effective approach temperature to lump all the constraints used in the constrained equilibrium model.
As shown in Fig. 14(a), the first region which lies between 100 and 325 °C is dominated by solid carbon in the form of graphite along with small amounts of Mg(butanoate)2 and CaCO3. While the second region in the range of 350–700 °C shows the dominance of gas products such as CO2, CH4, and CO followed by the appearance of compounds such as Na2CO3, K2Ca2(CO3)3, K2CO3, and HCO3− in small quantities. At temperatures higher than 350 °C solid carbon decomposes to form CO2 and CH4. CH4 further starts decomposing around 400 °C and gets converted into CO2, CO and H2.
Partitioning behavior of sulfur is shown in Fig. 14(b). At temperatures lower than 225 °C, mainly FeS2 is present in the fraction along with smaller quantities of FeS (s2) and HS−. At temperatures higher than 225 °C, sulfur further decomposes to compounds like FeS (s3), aqueous H2S, and HS−. In the supercritical region, sulfur is only present in the gaseous form of H2S.
As shown in Fig. 14(c) phosphorus compounds are only present in solid form in the entire gasification temperature range. At temperatures lower than 375 °C, phosphorus is present only in two forms, i.e., Ca5(OH)(PO4)3 and Na2CaP2O7 with an average of 45% and 54%, respectively. Between 400 °C and 525 °C, the region is dominated by NaMgPO4 along with smaller quantities of Ca5(OH)(PO4)3. At temperatures exceeding 550 °C, Ca5(OH)(PO4)3 is the only stable form of phosphorus.
The partitioning behavior of nitrogen is shown in Fig. 14(d). As illustrated in this figure, nitrogen in the form of N2 gas is the most stable compound present at temperatures below 375 °C along with smaller quantities of aqueous N2 and NH3. At temperatures exceeding 400 °C, the only compound present is NH3 (g). Such a finding has previously been reported by Yakaboylu et al.35 and Klingler et al.52 Yakaboylu et al.35 highlighted that nitrogen is only released in the form of NH3 during the gasification of biomass. Klingler et al.52 mention that under hydrothermal conditions when amino acids react with water, NH3 is formed. Therefore, N2 is deselected for supercritical conditions in the FACTPS module.
| a.r. | As received |
| BOD | Biochemical oxygen demand |
| CGE | Carbon gasification efficiency |
| COD | Chemical oxygen demand |
| d.b. | Dry basis |
| EOS | Equation of state |
| GTE | Global thermodynamic equilibrium |
| HHV | Higher heating value |
| LHV | Lower heating value |
| SCW | Supercritical water |
| SCWG | Supercritical water gasification |
| TOC | Total organic carbon |
| ig | Ideal gas |
| pcp | Pure condensed phase |
| s | Solution phase |
| n | Moles |
| p | Partial pressure |
| x | Mole fraction |
| g | Gas phase |
| a | Carbon atoms per molecule |
| m | Number of carbon atoms |
| g 0 | Standard molar Gibbs free energy |
| A | Fixed experimental value of the compound |
| G | Total Gibbs free energy |
| N | Total molar amount of a phase |
| P | Pressure |
| R | Universal gas constant |
| T | Temperature |
| γ | Activity coefficient |
| ø | Phase |
| i | Compound i |
| feed | Biomass feed |
Footnotes |
| † Electronic supplementary information (ESI) available: A1 and B1, B2, and B3 provide more details about gas behavior obtained using constrained thermodynamic equilibrium modelling and element partitioning behavior, respectively. See DOI: 10.1039/d0se01635g |
| ‡ Total efficiency is defined as the sum of the mechanical, electrical and useful thermal energy production divided by the energy produced from the input fuel. |
| This journal is © The Royal Society of Chemistry 2021 |