Open Access Article
Pengxing Sha†
,
Qingqing Su†,
Peitao Dong
*,
Tianran Wang,
Chushu Zhu,
Weiye Gao and
Xuezhong Wu
College of Intelligence Science and Technology, National University of Defense Technology, Changsha 410073, People's Republic of China. E-mail: ptdong@nudt.edu.cn
First published on 9th August 2021
Gold (Au) and silver (Ag) are the main materials exhibiting strong Surface-Enhanced Raman Scattering (SERS) effects. The Ag nano-rods (AgNRs) and Au nano-rods (AuNRs) SERS substrates prepared using the technology of the oblique angle deposition (OAD) process have received considerable attention in recent years because of their rapid preparation process and good repeatability. However, AgNR substrates are unstable due to the low chemical stability of Ag. To overcome these limitations, an Ag@Au core–shell nano-rod (NR) array SERS substrate was fabricated using the OAD process and sputtering technology. Moreover, simulation analysis was performed using finite-difference time-domain calculations to evaluate the enhancement mechanism of the Ag@Au NR array substrate. Based on the simulation results and actual process conditions, the Ag@Au core–shell NR array substrate with the Au shell thickness of 20 nm was studied. To characterize the substrate's SERS performance, 1,2-bis(4-pyridyl)ethylene (BPE) was used as the Raman probe. The limit of detection of BPE could reach 10−12 M. The Ag@Au NR array substrate demonstrated uniformity with an acceptable relative standard deviation. Despite the strong oxidation of the hydrogen peroxide (H2O2) solution, the Ag@Au NR array substrate maintains good chemical stability and SERS performance. And long-term stability of the Ag@Au NR substrate was observed over 8 months of storage time. Our results show the successful preparation of a highly sensitive, repeatable and stable substrate. Furthermore, this substrate proves great potential in the field of biochemical sensing.
For selecting materials fabricated on SERS substrates, only gold (Au), silver (Ag), copper (Cu) and some alkali metals (such as lithium (Li) and sodium (Na), etc.) exhibit strong SERS effects.19 Nano-rod (NR) arrays prepared using the technology of the oblique angle deposition (OAD) process based on materials exhibiting strong SERS effects have attracted researchers' interest owing to their advantages such as easy preparation and repeatability.20 Against this background, Zhao et al. took the lead in preparing the structure of AgNRs using the OAD process.21 The enhancement factor of the AgNR structure reaches 108. Other research groups have continuously optimised the performance of the AgNR structure by adjusting the process parameters.22,23 Furthermore, the effect of temperature control on the SERS performance during substrate preparation was considered.24,25 However, the AgNR substrate is limited by numerous issues attributed to defects in the Ag material, including easy surface contamination, poor stability and biocompatibility.26 When a substrate is directly exposed to the ambient environment or a harsh environment, the surface of the substrate may be considerably polluted because of the absorption of pollutants from the air, which will affect the SERS performance. Au exhibits greater chemical stability and biocompatibility than Ag.27 The AuNR substrate has also been prepared using the OAD process to improve the identification of biological samples and the stability of NR substrates.28 However, the cost of preparing AuNR substrates is high because Au is expensive. Therefore, a bimetallic nano-structure preparation approach is emerging, in which a layer of other materials is fabricated on the Ag surface to protect its SERS performance. For example, to cover a layer of TiO2, Al2O3, etc an atomic layer disposition technology has been used.29,30 Although these materials protect the AgNR structure, they reduce the detection performance of AgNRs because they lack the SERS effect. Further, while the galvanic replacement reaction (GRR) forms an Au film on the AgNR surface,31 the AgNR structure is destroyed because Ag is involved in the replacement of Au.32 In addition, a monolayer-thin Au film is coated on the Ag nanostructures to enhance the preservation ability of the substrate using the immersion plating process. However, it may lead to contamination of the substrate due to the complex composition of the electroplating solution.33 Then, one Au–Ag dealloyed nanorod SERS substrate was prepared via a co-sputtering technique using OAD followed by selective chemical etching. After etching, more Au atoms are available on the surface of the dealloyed substrates which has played a vital role in improving the SERS effect and ensures a long-term stability. However, the controllability of the etching process is weaker than that of the sputtering process. It may affect the reproducibility of substrate preparation.34 Therefore, it is critical to protect the AgNR structure to improve the stability and SERS properties of the substrate.
In this study, a Ag@Au core–shell NR array substrate was fabricated based on the concept of bimetallic NR structure preparation. The as-synthesised substrate offers the advantages of strong SERS effects and stability. A layer of the Au film was coated on the AgNR surface using sputtering technology. During sputtering, Au atoms separated from the target under bombardment using a large number of argon (Ar) ions and deposited on the AgNR surface to form a Au layer. In addition to providing protection to the AgNR structure, the Au shell could keep a good detection performance of the substrate owing to its SERS effect. The relationship between the thickness of the Au shell and the electromagnetic (EM) field distribution was investigated using finite-difference time-domain (FDTD) simulation analysis. Based on the simulation results and actual process conditions, the core–shell NR array substrate with the Au shell thickness of 20 nm was studied. The effect of Au coating was proved using transmission electron microscopy (TEM) observations and element distribution analysis. The Ag@Au NR array substrate demonstrated uniformity with an acceptable relative standard deviation. The limit of detection (LOD) could reach 10−12 M using 1,2-bis(4-pyridyl)ethylene (BPE) as the probe molecule verifying the SERS performance of the core–shell substrate. Moreover, even under the strong oxidation of the hydrogen peroxide (H2O2) solution, the Ag@Au NR array substrate can maintain stable SERS performance. And, the Ag@Au array substrate still has good SERS activity even after 8 months stored in a vacuum package. The Ag@Au NR array substrate provided a stable and sensitive platform for SERS-based target detection.
The maximum EM field intensity (max|E/E0|) values for Au shells with thicknesses of δ = 0, 10, 20 and 30 nm were 34.75, 53.09, 47.53 and 31.03, respectively. When the thickness of the Au shell was between 10 and 20 nm, the max|E/E0| value of the Ag@Au NR array substrate remained almost the same, which was in the range of 45–55. The FDTD calculation results proved that the max|E/E0| is increased to a certain extent when the Ag nanorods are coated with a reasonable thickness of the Au shell. And the results showed that the max|E/E0| value of the 10 nm-thick Au shell was the largest. Meanwhile, it is noticed that there is no significant difference in the max|E/E0| between the two cases of 10 and 20 nm Au shell. However, this may be the case when the intensity value of individual hot spots is large in the model calculation. In order to further study the influence of different Au shell thicknesses on the overall distribution of hot spots in substrate, the distribution of EM field intensity P within the range of 20–80 was statistically analyzed, as shown in Fig. 4. It is assumed that the total number of EM field intensity data points in the simulation area is N and the number of data points in the interval 20–80 is N1. The value of P (P = N/N1) represents the proportion of EM field intensity between the interval 20 and 80. The EM field density is greater when the P value is greater. For the film thickness of Au shell δ = 0, 10, 20 and 30 nm, the EM field density was 0.05%, 0.12%, 0.13% and 0.011%, respectively. With the increase of Au shell thickness, the EM field density first increases and then decreases. The EM field density is the highest when the Au shell thickness is 20 nm. This means that the substrate could provide more hot spots. Overall, the simulation results show that the SERS effect of the AgNR substrate may be improved by changing the spacing between the nanorods through coating Au shell. Meanwhile, from the process preparation perspective, the 10 nm-thick Au shell may not be completely coated. Additionally, the distance between the NRs was considerably reduced when the Au shell thickness reached 30 nm. This may cause the NRs to stick together, thereby reducing the EM field strength. Based on the simulation results and actual process conditions, 20 nm was finally selected as the Au shell thickness.
000×. The prepared substrate exhibits a periodic NR array structure. The spacing between the NRs gradually decreased as the thickness of the Au film increased, and the diameter of the NRs changed considerably. Fig. 5e presents the cross-sectional view of the Ag@Au NR array structure with a 20 nm-thick Au shell. The periodic and normal distributions the Ag@Au NR array structure were also observed. The NR length was approximately 850 ± 50 nm, and the tilt angle was 73° ± 2°. The sputtering scheme of the 20 nm-thick Au shell was selected based on simulation results and processing technology. The morphology of the AgNRs covered with Au shell was further studied using TEM.
Fig. 6a and b demonstrate the TEM images of Ag@Au NR array substrate coated with 10 nm-thick and 20 nm-thick Au shells, respectively. The surface of the substrate after sputtering is smooth and continuous. Furthermore, to investigate the distribution of Au in the shell, high resolution transmission electron microscope (HRTEM) characterization was carried out. Therefore, the Ag@Au NR array substrate with 10 nm-thick Au shell were characterized to prove the existence of the Au shell. Fig. 6c reveals the (100) lattice planes of Ag and (111) lattice planes of Au. The HRTEM image confirms that Au shell is homogeneously distributed in the Ag nanorods. With the increase of the thickness of the sputtered Au, the formation of the Au shell outside the Ag nanorods is ensured.
Furthermore, the distribution of each element in the Ag@Au NR array substrate can be determined by field-emission TEM characterization. Fig. 6d shows the X-ray energy-dispersive spectroscopy (EDS) of Ag@Au NR array substrate with 20 nm-thick Au shell, which illustrates the composition of the Ag@Au NR array substrate. Moreover, to further document the presence of Ag and Au in Ag@Au NR array substrate, the corresponding elemental mappings were performed. Fig. 7a exhibits a typical scanning TEM characterization mapping of the Ag@Au NR array substrate. Fig. 7b shows that Au and Ag are evenly distributed on the Ag@Au NR array substrate. As can be seen, the Au shell layer was evenly coated on the AgNRs with a thickness of 20 ± 3 nm. Fig. 7c and d display the elemental mapping of Ag and Au, respectively. Based on the above experimental findings, the Ag@Au NR array substrate with a uniform coating Au was successfully prepared using the sputtering technology.
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| Fig. 8 SERS performance analysis of the Ag@Au NR array substrate. (a) SERS spectra of different concentrations of BPE. (b) Details of BPE spectra in the range of 1180–1220 cm−1. | ||
Furthermore, using BPE ethanol solutions with a concentration of 10−5 M, the uniformity of the SERS signal for the Ag@Au NR array substrate was analysed. For testing, 20 points were randomly selected on the surface of the core–shell structure. As shown in Fig. 9a, the characteristic peaks of BPE appeared at 1198, 1604 and 1637 cm−1 in the SERS spectra as the reference. Moreover, the obtained spectra showed good uniformity for the as-prepared substrate. Then, using the characteristic peak of the BPE molecule at 1198 cm−1 as a reference, a histogram of the Raman intensity was depicted in Fig. 9b. After statistical analysis, the relative intensity of the Raman spectra was found to be concentrated between 4700 and 5400. Further, the relative standard deviation (RSD) was used to measure the dispersion of the SERS spectral intensity. The RSD is calculated using the following formula:
![]() | (1) |
and n are the average value and the number of samples, respectively. The calculation results showed that the RSD of the substrate at 1198 cm−1 was ∼7.51%. The degree of dispersion conformed to the SERS detection requirements, further proving that the Ag@Au NR array substrate has good uniform performance.
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| Fig. 9 Uniformity of the Ag@Au NR array substrate. (a) SERS spectra of BPE sampled at 20 random points. (b) Raman intensity distribution at the Raman shift of 1198 cm−1. | ||
To simulate and verify the oxidation resistance of the Ag@Au NR array substrate, the Ag@Au NR array substrate and the AgNR SERS substrate were immersed in a 2% H2O2 solution for 1 h, respectively. The morphology of the Ag@Au NR array NR substrate and AgNRs was observed before and after treatment (Fig. 10). The morphology of the core–shell NR substrate showed no obvious change; however, the AgNRs were corroded by H2O2 and defects appeared on them. The experimental results also indirectly indicate the integrity of the coated Au shell. The structural integrity of AgNRs can be effectively protected in harsh environments by coating AgNRs with an Au shell.
Then, a 10−6 M BPE solution was used to evaluate the SERS performance of the two types of substrates before and after H2O2 treatment. Fig. 11 shows the comparison of the intensity of two sets of SERS spectra. After H2O2 treatment, the SERS signal corresponding to the Ag@Au NR array substrate decreased slightly, whereas that of the AgNR substrate decreased considerably. Based on the above experimental findings, the complete coating of the Au film on AgNRs not only maintains the good SERS performance of the AgNR structure but also improves the stability of the NR substrate. This could realise the improved long-term preservation and use of SERS substrate.
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| Fig. 11 Comparison of the performance of the Ag@Au NR array substrate and AgNR substrate before and after H2O2 treatment. (Inset) The molecular structure of BPE. | ||
Furthermore, the SERS performance of the AgNR substrate and the Ag@Au NR array substrate coated with a 20 nm-thick Au shell was compared. It can be seen from Fig. 12 that the SERS effect of the Ag@Au NR array substrate is stronger than that of the pure AgNR substrate. This is also consistent with the FDTD calculation results. The results show that although Au has lower SERS activity than Ag, the SERS effect of the AgNR substrate may be improved by changing the spacing between the nanorods through coating Au shell. Then, the SERS performance comparison between the newly prepared Ag@Au NR array substrate and AgNR substrate and the old Ag@Au NR array substrate and AgNR substrate stored for 8 months in a vacuum package is also present in Fig. 12. As can be observed, the SERS signal of the AgNR substrate has been significantly reduced after 8 months. But SERS activity, when compared to that of the fresh and 8 months-old Ag@Au NR array substrate, is maintained well with aging. Comparing to AgNRs, the aged Ag@Au NR array substrate improved the stability of the substrate which had better performance for long life-times due to the presence of Au. It is demonstrated to be stable for SERS analysis.
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| Fig. 12 Raman spectra of 10−3 M BPE: Ag@Au NR array substrate and AgNR substrate freshly prepared and 8 months old. | ||
Footnote |
| † Both authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2021 |