Open Access Article
Takahiro Nemotoa,
Toshio Sakaia and
Tomohiko Okada
*ab
aDepartment of Materials Chemistry, Faculty of Engineering, Shinshu University, 4-17-1, Wakasato, Nagano 380-8553, Japan. E-mail: tomohiko@shinshu-u.ac.jp; Fax: +81-26-269-5424; Tel: +81-26-269-5414
bResearch Initiative for Supra-Materials, Shinshu University, 4-17-1, Wakasato, Nagano 380-8553, Japan
First published on 29th June 2021
This study investigates the regulation of the size of 100 nm hollow-sphere silica particles using surfactant-free water-in-oil (W/O) emulsion. First, water droplets were dispersed in soybean oil via sequential ultrasound irradiation (28 kHz → 200 kHz → 950 kHz). A precursor of hollow silica particles was prepared using hydrolysis and polymerization of methylsilyl trichloride into a stable W/O emulsion. The final structure/morphology of the silica particles was influenced by the volume ratio of water/soybean oil, the cycle number of the sequential ultrasound irradiation, and the amount of organosilane added to the emulsion. The emulsion was stabilized by Ostwald ripening, as the size distribution at 5/103 (water/oil = v/v) was a bimodal split between a water droplet size of a few μm and some with a size of a few tens of nm. The most appropriate cycle number was 3 in this system. Further cycling to 5 resulted in a broad and bimodal size distribution of the final particles due to rapid coalescence of water droplets. Subsequent hydrolysis of methylsilyl trichloride consumed water with diminishing large droplets, forming fine and unimodal (0.12 ± 0.02 μm) hollow silica particles. Very fine and uniform-sized hollow particles (0.08 ± 0.01 μm) were successfully produced by decreasing the volume ratio to 1/103 (water/oil) because of a transparent stable emulsion as a homogeneous template of the hollow structures.
Nanoemulsions with droplet sizes in the order of 100 nm (ref. 32) are useful templates for nanospherical hollow particles because of their kinetic stability, high surface area per unit volume, and optical transparency. Various methods for preparing nanoemulsions include high pressure homogenization,33–35 phase inversion temperature and emulsion inversion point,36,37 and the bubble bursting method.38 Ultrasound emulsification is also a useful and facile technique for dispersing immiscible water in oil and vice versa.39 Emulsion stability is necessary for achieving a uniform droplet size because the interfacial deposition competes against the flocculation and coalescence of the droplets. Additives (e.g., electrolytes, surfactants, and polymers) and oils (due to their viscosity, specific gravity, and dielectric constant) are used to stabilize emulsions. Although surfactants can be used to improve colloidal stability, surfactant-free emulsions40,41 eliminate the need for surfactant removal; thus, simplifying the preparation process.
Regulation of droplet size dispersed in the continuous phase is a research area that aims at controlling the particle size. Low-frequency ultrasound emulsification (e.g., high-power homogenizers at ∼20 kHz and cleaning bath at ∼40 kHz) destabilizes the oil/water interface by surface vibration and disruption of droplets through cavitation.42,43 Kamogawa and coworkers paid attention to the accelerating effect of megasonic ultrasounds on solvent molecules and particulates; this emulsification in surfactant-free O/W system is prevented from damaging the liquid molecules.44 Instead of kilohertz ultrasounds, as cavitation rarely occurs in submegasonic-megasonic irradiation, megasonic irradiation leads to the breaking of pre-dispersing droplets at the submicrometer scale. Unimodal size of droplets was achieved in stable emulsion because the resulting small oil droplets were far from recoalescence,44 thus, submegasonic-megasonic irradiation is recognized as an additional processing surfactant-free O/W emulsion. Fine and unimodal droplets have been used to prepare hollow spherical particles based on the sequential ultrasound irradiation.45–47
In contrast to various examples of the O/W mixtures, limited examples were applied to surfactant-free W/O emulsions.48 Electrolytes and water-soluble species can be included in the W/O emulsion systems by dissolving them in water droplets, whereas water-insoluble chemicals can be included in oil droplets in the O/W systems.49 Efforts to develop hollow-sphere particles in the absence of surfactants in a simple W/O emulsion has been made.20,22,50–55 Cyclohexane in the continuous phase resulted in the formation of the most stable emulsion, which is made up of 0.97 μm aqueous droplets, and afforded smaller and uniform-sized hollow silica (0.10 ± 0.020 μm), due to dispersed aqueous droplets clusters formed by the breakup of 0.97 μm-droplets upon hydrolysis of silicon alkoxide.55 We focused on using organosilyl chlorides in a W/O emulsion due to its rapid polymerization compared to that of alkoxides (without an additional catalyst for the facile encapsulation of functional nanoparticles).50–54 Thus, polymerization can be used to make functional encapsulated particles, such as magnetic particles50,51 and solid-acid catalysts.52,53 The microcavity in the hollow spheres is reflected in the final size of the droplets produced by kilohertz ultrasounds, however, the distributions are frequently bimodal in the sizes of final the hollow particles, with particle sizes observed a few tens of nm and a few μm, except for concentrated NaCl aqueous solution dispersed in soybean oil (continuous phase).54
To improve the potency of introducing varieties of functionalities in the nanocavity, we apply sequential ultrasound irradiation (28 kHz → 200 kHz → 950 kHz) to a simple W/O emulsion for producing unimodal (organic)silica nanospherical capsules (Scheme 1). Methyltrichlorosilane (abbreviated to MTCS) was employed in the interfacial deposition to provide hollow particles without additives (e.g., surfactant and encapsulating substance). Here, we discuss how kinetic stability of the emulsion influences the final size distribution of hollow particles: (i) changing the volume ratio of soybean oil/water, (ii) cycle number of sequential ultrasonic irradiation and (iii) amount of MTCS in the mixture of soybean oil with water droplets.
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| Scheme 1 Schematic representation of hollow silica nanocapsules formation using ultrasonically prepared W/O emulsion and hydrolysis/polymerization of methyltrichlorosilane (MTCS). | ||
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3) dissolved in soybean oil (10 mL) was slowly poured into the freshly prepared W/O emulsion under magnetic stirring (Table 1). The stirring was conducted at room temperature for 3 h for hydrolysis and polymerization of MTCS on the aqueous droplets. Filtration was performed using a conventional suction filtration apparatus fitted with a 0.2 μm-mixed cellulose ester (ADVANTEC) membrane, and then, the isolated solid was washed with isooctane to remove unreacted MTCS. The isolated solid was dried at different temperatures in the order of 323 K and 393 K for 1 day in each, followed by calcination at 873 K in an electronic furnace for 3 h to convert the polymethylsiloxane to silica.
| Run | Cycle | Watera | MTCSa [mmol] | Particle size [μm] (N = 100) | ||||
|---|---|---|---|---|---|---|---|---|
| No. | [mL] | [mmol] | Mean | S.D.b | Maximum | Histogram | ||
| a After a given volume of water was dispersed in 50 mL soybean oil for preparing W/O emulsion, methyltrichlorosilane (MTCS) dissolved in 10 mL soybean oil was added.b S.D.: standard deviation. | ||||||||
| 1 | 1 | 0.10 | 5.7 | 1.9 | 0.13 | 0.03 | 0.25 | Fig. S1 |
| 2 | 3 | 0.10 | 5.7 | 1.9 | 0.12 | 0.02 | 0.19 | Fig. S2 |
| 3 | 5 | 0.10 | 5.7 | 1.9 | 0.12 | 0.04 | 0.35 | Fig. S3 |
| 4 | 3 | 0.50 | 28 | 9.3 | 0.13 | 0.03 | 0.25 | Fig. S6 |
| 5 | 3 | 0.97 | 54 | 18 | 0.17 | 0.08 | 0.54 | Fig. S7 |
| 6 | 3 | 0.97 | 54 | 21 | 0.13 | 0.02 | 0.18 | Fig. S8 |
| 7 | 3 | 0.05 | 2.8 | 0.93 | 0.06 | 0.01 | 0.10 | Fig. S9 |
| 8 | 3 | 0.05 | 2.8 | 0.70 | 0.08 | 0.01 | 0.12 | Fig. S10 |
Fig. 2a displays the turbidity of W/O emulsion comprising a mixture of 0.10 mL water with 50 mL soybean oil after preparation with the elapsed time. Here, we discussed how the long-term-colloidal stability of W/O emulsion correlates with the size distribution of final particles (Fig. 1). The transmittance of W/O emulsion was lower than 1% for 1 day, independent of the number of operating sequential ultrasound irradiation cycles. The colloidal stability was enhanced for 3 cycles of the sequential ultrasound irradiation among the tested W/O emulsions. The cycling irradiation through submega-sonications (200 and 950 kHz) is effective for mechanical break up of large droplets, and elongation of the irradiation would decrease viscosity of water-in-soybean oil mixtures driven by an increase in temperature. In Fig. 2b, the temperature of soybean oil increased with the number of cycles from T = 286 K to 299 K, and the viscosity, K (mPa s), decreased according to eqn (1):
![]() | (1) |
![]() | (2) |
Horikoshi et al.55 reported that uniform-sized hollow silica (0.10 ± 0.020 μm) was provided using tetraethylorthosilicate from cyclohexane-based W/O emulsion, comprising 0.97 μm-aqueous droplets. They observed dispersing aqueous droplet clusters formed by the breakup of 0.97 μm-droplets upon hydrolysis of tetraethylorthosilicate. In our former case, because the molar ratio of water/MTCS was 3 before the hydrolysis, numerically almost of all water molecules were once consumed through the hydrolysis of MTCS (but the water molecules reform by the polycondensation). Presently, MTCS hydrolyzes and polymerizes without additional catalyst, the droplet refinement by hydrolysis is rapid compared to alkoxides. The formation (polymerization of the hydrolyzed MTCS) of the hollow structures would be followed by the aggregation of water nanodroplets with the hydrolyzed MTCS.
There is no direct relation of the long-term stability over 1 day (Fig. 2) with the controlled final size of hollow structures. When the MTCS addition to the W/O emulsion was postponed to 30 and 60 min after preparing emulsion, large particles (approx. 0.5 μm in diameter) emerged with a broad size distribution, as shown in SEM images (see the ESI, Fig. S5†). Though the emulsion was stabilized over a long period, the diffusion of water molecules between water droplets (Ostwald ripening) initiated after preparing W/O emulsion continued. Therefore, breaking up large droplets by sequential ultrasound irradiation is necessary to produce unimodal hollow silica particles. However, we assumed that MTCS affects restricting the growth of water droplets like an emulsifier. In fabricating unimodal sized-hollow nanospheres, we found that an important aspect is the timing of the MTCS addition after preparing W/O emulsion.
Contrary to enhancing colloidal stability by dispersing 0.97 mL water, the mean size was large in the final particles obtained by MTCS addition (Table 1). In Fig.s 3b and 3c, SEM and TEM images display bimodal size distribution in both cases of increasing the water volume to 0.50 mL (run 4: the size distribution is shown in the ESI, Fig. S6†) and to 0.97 mL (run 5: in the ESI, Fig. S7†), respectively. The colloidal stability would be secured by forming a bimodal distribution of water droplets through Ostwald ripening split between water droplets of a few μm and the size lower than a few hundred nm. In the case of using 0.97 mL water, unfortunately, dense (not hollow) particles were observed in the TEM image (Fig. 3c) for smaller particles. This accounted for the remaining micrometer-scaled droplets after the sequential ultrasound irradiation and thus, for the small sum of interface area (or surface area of water droplets in total) for the polymerization of excess amount of hydrolyzed MTCS. When added MTCS was increased from 18 to 21 mmol (run 6), the final particles became smaller and the size distribution becomes narrow (Fig. 3d, 0.13 ± 0.02 μm, the size distribution is shown in the ESI, Fig. S8†). The decrease is the result of the breakup of large droplets driven by the hydrolysis of a larger amount of MTCS, however, dense particles were obtained due to excess hydrolyzed MTCS.
When water volume was reduced from 0.10 mL to 0.05 mL, the mixture after the sequential ultrasound irradiation was completely transparent, which was secured for over 4 d (Fig. 3a). The sequential ultrasound irradiation required 3 cycles to be transparent, whereas less than 3 cycles remained opaque. This transparency was indicative of emerging fine water droplets/clusters dispersed in the oil (continuous phase).32,58 The final particles obtained by adding 0.93 mmol of MTCS was fine hollow spheres (run 7: the mean diameter of 0.06 μm, the maximum diameter of 0.10 μm) and was indeed monodisperse with a standard deviation of 0.01 μm (Fig. 4a, the size distribution is shown in the ESI, Fig. S9†). Therefore, the low fraction of water volume (1/103) is important in producing (organo)silica nanocapsules under unimodal size control, as well as long-term stabilization of W/O nanoemulsion. Negligible negative effects were obtained by reducing MTCS from 0.93 to 0.70 mmol (run 8) on the size distribution of final particles; the mean diameter of hollow particles was 0.08 ± 0.01 μm (Fig. 4b, the size distribution is shown in the ESI, Fig. S10†).
Finally, we examined the long-term dispersion ability of polymerized MTCS using the 0.05 mL water dispersion in soybean oil. The dispersions include water-encapsulated polymethylsiloxane without drying and subsequent calcination at 873 K. Only a slight size reduction was observed upon the calcination, comparing the size distribution in the ESI Fig.s S9 and S10. In Fig. 4c, photographs were captured just after preparing W/O emulsion and subsequent addition of 0.70 and 0.93 mmol MTCS, where the calculated concentrations of polymerized MTCS were 0.8 and 1.1 g L−1, respectively. The difference in the concentration reflects the turbidity (transmittance, Fig. 4d); a higher concentration of the MTCS dispersion yielded lower transmittance (∼30%) as is prepared. In contrast, the dispersion stability was maintained over 1 month for the lower concentration (0.70 mmol MTCS, 0.8 g L−1); the transmittance (approx. 70%) was constant during the long period due to a negligible gravimetric effect.
(i) There are remains of micrometer-sized droplets at a high volume ratio of water/soybean oil (more than 5.0/103) even after submegasonic irradiation. The subsequent hydrolysis of MTCS consumed water dispersing soybean oil at 5/103 (water/oil) to diminish the micrometer-sized droplets, resulting in uniform-sized nanospherical hollow silica particles (0.12 ± 0.02 μm). A decrease in the ratio to 1/103 (water/oil) afforded a transparent stable emulsion and uniform-sized hollow particles (0.08 ± 0.01 μm).
(ii) The most appropriate cycle number was 3 in this system. Further cycling to 5 resulted in a broad and bimodal size distribution of final particles due to rapid coalescence of water droplets that were directly influenced by decreasing viscosity (increasing temperature).
(iii) Typically, we examined using the molar MTCS/water ratio of 1
:
3 because water added was numerically consumed by hydrolysis of MTCS. An excess amount of MTCS added reduced the final size of particles. Thus, MTCS affects breaking water droplets in the hydrolysis and restricting the growth of water droplets like an emulsifier. For providing unimodal sized-hollow nanospheres, MTCS should be added after preparing W/O emulsion.
Fine and uniform-sized droplets that formed in the low volume ratio of 1/103 (water/oil) manifested as a template for the final nanospherical silica capsules produced by the interfacial condensation of MTCS. These findings should gain insight into the synthetic strategy of unimodal nanocapsules using various W/O emulsion systems in the presence of emulsifiers and electrolytes in the aqueous phase.
Footnote |
| † Electronic supplementary information (ESI) available: Particle size distributions of the products obtained after adding 1.9 mmol MTCS to the 0.10 mL water dispersing soybean oil emulsion, which was prepared through the sequential ultrasound irradiation in 1 cycle (Fig. S1), in 3 cycles (Fig. S2), and in 5 cycles (Fig. S3), optical microscope image of mixture of 0.10 mL water with 50 mL soybean oil prepared in 3 cycles of the sequential ultrasound irradiation (Fig. S4), SEM images of the products using W/O emulsion (dispersing 1.0 mL water) prepared in 3 cycles of the sequential ultrasound irradiation (Fig. S5), particle size distributions of the products obtained after adding 9.3 mmol MTCS to the 0.50 mL water (Fig. S6) 18 mmol MTCS to the 0.97 mL water (Fig. S7), 21 mmol MTCS to the 0.97 mL water (Fig. S8), 0.93 mmol MTCS to the 0.05 mL water (Fig. S9), and 0.70 mmol MTCS to the 0.05 mL water (Fig. S10), dispersing soybean oil emulsion, prepared through the sequential ultrasound irradiation in 3 cycles. See DOI: 10.1039/d1ra03384k |
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