Open Access Article
Md. Imran Hossain
a,
Tapas Debnathb,
M. Yousuf Ali Mollaha,
Md. Abu Bin Hasan Susan
a and
Md. Mominul Islam
*a
aDepartment of Chemistry, Faculty of Science, University of Dhaka, Dhaka 1000, Bangladesh. E-mail: mominul@du.ac.bd
bDepartment of Theoretical and Computational Chemistry, Faculty of Science, University of Dhaka, Dhaka, Bangladesh
First published on 12th March 2021
This study describes the successful synthesis of novel bronze with a low tungsten oxidation state for the efficient electro-catalytic oxidation of water. An extraordinarily robust monophosphate tungsten bronze (MPTB)-modified graphite anode was successfully fabricated for the oxygen evolution reaction (OER) at a thermodynamic potential of 1.23 V in H2SO4 acidic solution. Several Al, Cr and Fe counter-cation-based MPTBs were synthesized by the solution combustion method. Novel Al-based MPTBs calcined at 700 °C in O2 (AlO7) showed almost zero onset overpotential, high current density, high turnover frequency for OER and steady catalysis in repeated use even after 30 weeks. The orthorhombic AlO7 comprising crystallites of 9.89 nm and an indirect band gap (1.89 eV), is an unusually stable MPTB that contains 98% W5+ state stabilized with the Al3+ counter cation. The catalysis decreases as the ratio of W5+
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W6+ in MPTBs decreases and [410] and [601] facets play main roles in the first H2O association and nucleophilic attack of the second H2O molecule on the catalyst surface. Thus, MPTBs can be non-noble metal anode materials for robust acidic H2O electrolyzers.
The formation of O2 and H2 gases from H2O involves:
| 2H2O(l) → O2(g) + 4H+(aq) + 4e− at anode | (1) |
| 2H+(aq) + 2e− → H2(g) at cathode | (2) |
The thermodynamic potential of overall water splitting is 1.23 V versus the normal hydrogen electrode (NHE). In practice, an excess potential called overpotential (η) has to be applied to regulate cell reactions. The overall potential (ηop) for water splitting can be described as2
| ηop = 1.23 + ηa + |ηc| + ηΩ | (3) |
The effective activation of molecules that can minimize these intrinsic barriers takes place through their binding, with suitable conformations, to the active sites of a heterogeneous catalyst, from which the intermediate species should not be desorbed until the product is formed. To improve the activity of electro-catalysts, two general strategies have been applied: (i) active site engineering and (ii) conductivity optimization. The former is based on the particle size, morphology, intrinsic and lattice defects, and crystallinity that maximize the density of accessible active sites.11 The second is improved by doping with hetero-atoms which may minimize the intrinsic activation energy (charge-transfer resistance) and ηa in a composite type catalyst.11,12 Substantial efforts have been devoted to designing efficient OER catalysts other than precious metal-based ones, e.g., Pt, RuO2, and IrO2, which are known to show superior catalytic activities but have no real possibility to scale up to meet global demand due to their scarcity.13,14 The ηa of OER studied on a FeOx adsorbed indium-tin oxide electrode in phosphate buffer was found to be 580 mV.15 Iron dopants have been found to play a critical role in enhancing the activity of Ni-based electrocatalyts.16 Nano-sized layered aluminum or zinc-manganese oxides have been found to show efficient OER activity in the presence of cerium(IV) ammonium nitrate as a non-oxo transfer oxidant, wherein aluminum or zinc ions have been shown to play a key role in the catalysis.17 The redox-active center of Ru4(γ-SiW10)2 immobilized on multi-walled carbon nanotubes decorated with poly(amidoamine) ammonium dendrimers showed greatly improved catalysis in OER and performed multiple functions: (i) the co-existence of tungsten (W) and ruthenium (Ru) sites enhanced the hydrophilic character of the catalyst, creating a suitable environment for H2O adsorption, (ii) the charged nitrogen and oxygen residues assisted H2O diffusion into the molecular cavity and (iii) the coordination and hydrogen bonding interactions stabilized OER intermediates until product formation.18 Blasco et al. reported that the enhanced catalytic activity of polyoxometalates (POMs) with cesium or barium counter-cations for OER occurred at an ηa of 189 mV vs. NHE in acidic solution.19 These catalysts suffer from a stability problem in acidic solution. The earth abundant and inexpensive catalysts perform well in alkaline or neutral media2 in which |ηc| is high to regulate the H2 evolution (eqn (2)) that eventually increases the ηop (eqn (3)).
Here we report, for the first time, the synthesis and use of extraordinarily stable monophosphate tungsten bronze (MPTB) catalysts that perform OER in acidic media at the thermodynamic potential. MPTBs are polyanion clusters with structural diversity in which the oxometal polyhedra of MOx (in the present case, WOx and x = 5, 6), are the basic units and the polyanions act as Lewis acid or base under different conditions.18 The MPTB family was chosen because of their low dimensionality20 and their polyanions make it easy to selectively incorporate the desired counter-cations close to their active sites to regulate and stabilize the oxidation state (i.e., x = either 5 or 6) of the central metal (e.g., W). In this study, three series of MPTBs based on Al, Cr and Fe counter cations were prepared through solution combustion synthesis (SCS) and were calcined at different temperatures in either O2 or N2 atmosphere. Approximately zero onset ηa, high current density at low ηa, high turnover frequency (TOF) and robust electro-catalytic stability in repeated performances of OER in H2SO4 solution were achieved with the Al-based MPTB deposited on a graphite electrode. The reason for the persistent catalytic activity of the studied MPTBs was revealed by analyzing the catalysts with state-of-the-art techniques.
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8 in all runs.22,23 The colored, solid mass was treated in a tube furnace (ESI†) and the conditions of synthesis and abbreviated names of the catalysts can be seen in the captions of figures and in Table S1.†
η = a + b log j
| (4) |
The value of TOF was determined from the experimental j and charge (Q) according to2
| TOF = jη/(4 × Q) | (5) |
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| Fig. 2 (a) XPS spectra of W 4f for AlO7. (b) XRD patterns of (i) AlN7, (ii) AlO7 and (iii) calculated refined response. Inset represents lower 2θ zone of calculated XRD response with the Miller indices. (c and d) Derivative response obtained from the experimental reflectance data of AlO7 and AlN7, respectively, using the DASF method.30 AlO7 and AlN7 refer to Al-based MPTBs calcined at 700 °C in O2 and N2 atmospheres, respectively. | ||
Intense bands at 600–659 cm−1 for the characteristic stretching vibration of W–O–W and a broad band at 1100 cm−1 for the stretching vibration of Al–O were observed in the FTIR spectrum of AlO7 (Fig. S1†).24 Similarly, the characteristic bands for the stretching vibrations of Cr–O and Fe–O in the FTIR spectra of Cr- and Fe-based MPTBs were noted (see ESI†). Only Al-based MPTBs were purposely subjected to further characterization. Fig. 2a represents the typical de-convoluted XPS spectrum of tungsten 4f in AlO7. Asymmetric doublets assignable to 34.03 and 36.10 eV for W5+ of 4f7/2 and 4f5/2, respectively, were observed, along with a weak peak at 37.52 eV for 4f5/2 of the W6+ oxidation state (Fig. 2a).25 Characteristic peaks at 133.5 and ca. 530.0 eV for phosphorus 2p in phosphate and 1s of lattice oxygen, respectively, confirm the formation of MPTB (Fig. S7†).26,27 UV-visible reflectance spectra of AlO7 and AlN7 are shown in Fig. S4.† One prominent absorption band is observed in the region of 200 to 500 nm. These spectral analyses also support the presence of W with different oxidation states in which W5+ is significantly greater (ca. 98%) than W6+ (ca. 2%) in AlO7. In contrast, the amount of W5+ in AlN7 decreased to ca. 60% (Fig. S4 and Table S4†). The Al3+ counter-cation in MPTB donates its electrons to the vacant t2g orbital and stabilizes W5+ states.28,29 The W5+ state of bronze continuously converts to stable W6+ in an open environment, leading to a characteristic color change. It is noteworthy that no such color change of MPTBs, especially for the Al-series, was observed, indicating that we succeeded for the first time in synthesizing MPTBs with a stable W5+ state with the assistance of Al3+ counter cations that actually play the key role in the catalysis of OER, vide infra.
The derivation of absorption spectrum fitting (DASF) method30 was applied to gain more insight into the band gap energy (Eg) and the nature of the transition in AlO7 and AlN7. The Kubelka–Munk method31 was initially applied to determine the absorption coefficient. The systematic calculation of Eg is described in Table S3 and Fig. S5, S6. † The transition is indirect, meaning there is a misalignment of crystal momentum between the minimum energy level of the conduction band and the maximum energy level of the valence band. However, the Eg of AlO7 (1.58 eV) is less than one-half that of AlN7 (3.72 eV) (Fig. 2c and d).
This can be supported by considering the presence of a high percentage of the Al3+ state in AlO7 (Fig. S7b†), which lowers the Eg and hence increases conductivity, as identified by electrochemical impedance spectroscopy (Fig. S12†). The band gap of AlN7 at an Eg of 3.16 eV is due to the increase in quantum confinement due to the agglomeration of particles.32
The XRD diffraction lines shown in Fig. 2b indicate that AlO7 and AlN7 are crystalline in nature and the crystal system of these MPTBs is orthorhombic (ESI†).33 WO3 is normally cubic polymorph, which is thermodynamically unstable.34 In 1989, Siedle et al. 34 speculated that if WO3 could be specially doped with Al, the degree of inversion of Al3+ in octahedral sites would take place at the available O2− lattices30 and hence enhance the stability of the W5+ state (Fig. 2a). The calculated Miller indices of AlO7 are higher and the high-index facets, such as [410] and [601], are the surfaces of the lattice (Table S6†) where the atoms are located further apart. These atoms are ready to bond to more potential neighbors if the crystal continues to grow and this leads to a higher surface free energy than in the low-index facets, showing high catalytic activity.35,36 The crystallite sizes of AlO7 were determined to be larger (9.89 nm) than those of AlN7 (7.45 nm), supporting the SEM observations (ESI†).
At a glance, AlO7 shows the lowest ηonset of 4 mV for OER among the other MPTBs studied. Importantly, this ηonset is almost zero, that is, the OER started at its thermodynamic potential. A similar observation for AlN7 can also be seen. The ηonset generally increases with Al-series MPTB samples calcined at temperatures lower or higher than 700 °C. In addition, ηonset was found to slightly increase to 45 mV after continuous performance of OER for 18 h. The corresponding Tafel slope and TOF for AlO7 were determined to be 370 mV dec−1 and 0.049 s−1, respectively.
The role of Al in MPTBs for this catalysis in OER was further investigated by replacing Al3+ with Cr3+ and Fe3+. As can be seen in Table S8† and Fig. 3 and 4, the ηonset values with CrO7, CrO8, FeO7 and FeO8 are higher than those of the corresponding series of Al-based MPTBs. In this case, the Tafel slopes are also much higher than those obtained with Al-based MPTBs. Moreover, the TOFs are significantly low. Therefore, Al-based MPTBs are superior in all respects to the other two series of MPTBs studied. Other important characteristics of an OER catalyst are the ηa corresponding to the current density (j) of 10 mA cm−2 (η10), which is the maximum efficiency of a solar cell reported so far,37,38 and the stability. The η10 for AlO7 was 620 mV vs. NHE (Fig. 5a). In addition, the chronoamperometric j–t response (Fig. 5b) clearly evidenced that AlO7 is highly stable, with about a 2-times higher limiting j than those obtained with CrO7 and FeO8. Blasco-Ahicart et al. investigated OER in 1.0 M H2SO4 solution with cobalt oxides and cobalt-based POMs with counter-cations of cesium and barium (Ba[Co-POM]) and compared the results of catalytic performance with state-of-the-art IrO2 catalyst.19 IrO2 exhibited an ηonset of ca. 340 mV and η10 of ca. 500 mV. The lowest ηonset of ca. 90 mV and η10 of ca. 360 mV with a Tafel slope of 97 mV dec−1 were observed with Ba[Co-POM] incorporated in a carbon paste electrode.19 They reported a decreasing trend in j for the OER measured at an ηa of 250 mV for 24 h. In contrast, the stability of OER studied at an ηa of 324 mV exhibited that the AlO7 catalyst is highly stable and, interestingly, the current increases with time. Almost no change in the OER response was noticed after keeping the AlO7 modified electrode in the measured solution for 30 weeks. This suggests that the prepared MPTB is highly stable in an open environment.
Three main concerns, namely the origin of the low ηonset, the extraordinary stability of MPTBs and the pathway of OER, are addressed here. The solution resistance and charge-transfer resistance were found to be negligibly small, at 17.2 and 37.8 Ω, respectively. In addition, the electro-conductivity of AlO7 which can be manifested by a low Eg (Table S3†) should be high. Such an enhanced electrical conductivity of AlO7 would likely be facilitated through the formation of a two-dimensional (2D) layer-type structure. A relatively low content of PO43− in AlO7 (Fig. S8†) is suitable for the stability of the observed orthorhombic phase and suggests the formation of a 2D layered structure (Fig. S9†).28 In addition, the observation of a large number of oxygen vacancies in AlO7 and a low Eg also supports the high conductivity of AlO7.39 All of these combined together minimize the ηonset of OER at AlO7 to almost zero. The reason for the increasing trend of j with time, shown in Fig. 5b, is ambiguous, but may be associated with the enhancement of catalytic activity via the spin-exchange phenomenon.40 The MPTBs studied, especially the Al-based series, are paramagnetic in nature,41 possessing an unpaired electron that may assist the inversion of the singlet state of O2, formed as an intermediate during OER, to a stable triple state of O2 (stage V, Scheme 1). This spin inversion occurs simultaneously by flipping the spin of the electron in the eg orbital of the W5+ ion in AlO7 to be parallel,40 which is considered to enhance the catalytic activity.
The catalytic current is proportional to the reaction rate over the electrode surface that is potential dependent42 and the catalytic OER consists of number of elementary steps (Scheme 1). The activity and reaction mechanism of the electrocatalyst can be revealed by examining the sensitivity of the current against applied potential (Fig. 4c) and their slopes (Tafel slope), as compared in Fig. 4c. A low Tafel slope suggests the surface-adsorbed species produced in the early stage of OER remains predominant, while a high Tafel slope indicates the occurrence of competition between a chemical and an electron-transfer limiting step during OER.19 In Fig. 6, a hypothetical pathway for the MPTB-catalyzed OER is proposed. The adsorption of H2O would occur on the active metal (W5+) sites with a higher oxidation state.43 Thus, the eg orbital of the W5+ ion of AlO7 participates in σ-bonding with a surface H2O molecule44,45 to enhance H2O association (stage I, Scheme 1).
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| Fig. 6 Probable electrochemical OER mechanism at MPTB in acidic media.46 | ||
The coordinated tungsten hydroxide starts to form through the first PCET reaction. The second PCET occurs to form {W–O–H} and another molecule of H2O takes part in a third PCET process to form {W–O–O–H}. In the following fourth PCET mechanism, O2 gas is evolved and these steps continue in a cyclic manner. Since the rate-determining step faces the highest kinetics hurdle, to attain a high j, i.e., to achieve an acceptable rate of OER, a higher potential must be applied. Formation of WOOH is the slowest step (i.e., the rate-determining step) because the thermodynamic energy barrier for surface oxygen coupling (stage IV, Scheme 1) is possibly larger than that of the associative reaction (stage I, Scheme 1).47 The Al-based MPTBs definitely enhance H2O association (stage I), but their direct role in surface oxygen coupling involving nucleophilic attack is also a burgeoning question that may be clarified by quantum mechanical calculations and computer modeling.
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W6+ states in the MPTBs, which entirely depend on the counter-cations48 and calcination49 conditions. The robustness of AlO7 in catalysis is rationally achieved due to the unusual stability of W5+ in MPTB created by the incorporation of Al3+, as explained earlier.34 The eg orbital of W5+, particularly of the high-index facets of [410] and [601], in AlO7 may participate in σ-bonding with a surface H2O molecule44,45 to enhance the H2O association step and the nucleophilic attack of a second H2O molecule on the catalyst surface. Such self-coordination of H2O to the surface of the catalyst reasonably reduces the associated kinetic hurdles, offering OER at a low ηa. Thus, the developed anode is promising for the design of a cost-effective, efficient electrolyzer for large scale production of H2 fuel from H2O.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra00699a |
| This journal is © The Royal Society of Chemistry 2021 |