Iryanti Fatyasari Nata*a,
Chairul Irawana,
Meilana Dharma Putraa and
Cheng-Kang Leeb
aDepartment of Chemical Engineering, Lambung Mangkurat University, Banjarbaru 70714, Indonesia. E-mail: ifnata@ulm.ac.id
bDepartment of Chemical Engineering, National Taiwan University of Science and Technology, Taipei 106, Taiwan
First published on 4th February 2021
A sulfonated carbon acid catalyst (C–SO3H) was successfully generated from palm empty fruit bunch (PEFB) carbon via hydrothermal sulfonation via the addition of hydroxyethylsulfonic acid and citric acid. The C–SO3H catalyst was identified as containing 1.75 mmol g−1 of acid and 40.2% sulphur. The surface morphology of C–SO3H shows pores on its surface and the crystalline index (CrI) of PEFB was decreased to 63.8% due to the change structure as it became carbon. The surface area of the carbon was increased significantly from 11.5 to 239.65 m2 g−1 after sulfonation via hydrothermal treatment. The identification of –SO3H, COOH and –OH functional groups was achieved using Fourier-transform infrared spectroscopy. The optimal catalytic activity of C–SO3H was achieved via hydrolysis reaction with a yield of 60.4% of total reducing sugar (TRS) using concentrations of 5% (w/v) of both C–SO3H and cassava peel starch at 100 °C for 1 h. The stability of C–SO3H shows good performance over five repeated uses, making it a good potential candidate as a green and sulfonated solid acid catalyst for use in a wide range of applications.
PEFB consists of potential components such as 44.4% of cellulose, 30.9% of hemicelluloses, and 14.2% of lignin, which could be utilized for more useful products.5,6 Due to the high content of lignocellulosic materials, many researchers have investigated the utilization of PEFB in biodiesel,7 biogas,8 ethanol, nanocomposites9 and other value-added products.6,10,11 However, there is an increasing need to utilize PEFB at low cost.
Many researchers have tried to produce low-cost activated carbon as an adsorbent using oil palm shell,12 palm fiber13 and other carbon.14 The surface functionalization of carbon can be achieved via a hydrothermal method by modifying the carbon surface through a one-step reaction.11,15 In addition, no research has been found to utilize PEFB in terms of their conversion to a solid acid catalyst. Solid acid catalysts are a type of catalyst that can be economically and ecologically applied in catalysis. These catalysts have many advantages compared to common liquid acid catalysts, such as fewer disposal problems, they are non-corrosive, reusable, environmentally benign and easy to handle. Recently, incomplete carbonization of sugars during the preparation of sulfonated carbon was reported, in which the process resulted in better catalytic activity in the synthesis of biodiesel compared with other solid acid catalysts, including sulfonated zirconia, Nafion, and niobic acid.16 Catalytic reactions based on solid acid catalysts using reactants such as glycerol,17 cellulose,18 hemicelluloses19 and starch20 have been confirmed as effective. However, the acid content of the catalyst depends on the carbon structure used as a template for modification. In order to increase the catalyst performance, surface functionalization on carbon structure can be achieved due to porous structure of PEFB.
Based on our knowledge, no research has been reported on the synthesis of sulfonated carbon solid acid catalysts from PEFB as a carbon source via hydrothermal treatment. Herein, a green process of producing a sulfonated carbon acid catalyst (C–SO3H) from PEFB was conducted. The carbon formation and sulfonation process were expected to produce a high acid content, with sulfonate and carboxyl groups on the catalyst. In this work, the effect of the sulfonation process on the structure of the carbon was evaluated. The physical properties of the original material, carbon, and C–SO3H, such as their surface morphology, crystalline structure, surface functional groups, and surface area were characterized. C–SO3H was applied in cassava peel starch hydrolysis. Furthermore, the utilization of cassava peel starch as a substrate is also one strategy for making value-added products from food waste. The reusability of C–SO3H was also investigated to evaluate the catalyst performance. The results of this research could be useful in the field of catalysis and also relevant to the environment, especially in the utilization of waste biomass.
C–SO3H was treated to allow for its repeated use. The recovered C–SO3H was rinsed three times by stirring in DI water for 45 min and then collected when the filtrate was ∼pH 7. After separation from the liquid, it was then dried at 80 °C overnight in an oven.
Materials changes of the surface morphology of PEFB were observed by SEM (Fig. 2), where from the SEM images it can be seen that the original structure of the PEFB fibers was fibrous with a smooth surface. The PEFB consists of cellulose, hemicelluloses and lignin that still bind to each other (Fig. 2a). The PEFB is pyrolyzed, dehydrated –C–O–C-dissociation occurs and then the final step is polycyclic aromatic carbon ring formation at 350 °C to form the carbon structure.25,26 After carbonization, the surface structure of the PEFB is coarse and porous. This is possibly due to the heating process during carbonization causing the cellulose, hemicelluloses and lignin compounds to break down into three main components of carbon, tar and gas (volatile matter) (Fig. 2b). The sulfonation process via the hydrothermal treatment leads to the surface of the carbon becoming more porous (Fig. 2c). Hydroxyethylsulfonic and citric acids were added to the hydrothermal treatment as coupling agents to functionalize the carbon with sulfonate and carboxylic groups, respectively.
Fig. 2 SEM images of (a) PEFB, (b) PEFB after carbonization and (c) the sulfonated carbon solid acid catalyst (C–SO3H). |
A hydrothermal (HT) system is a spontaneous and exothermic reaction, the majority product of this system is carbon. The operating temperatures of HTC widely found over 100 °C in nature because many minerals are formed under these conditions. Materials are formed under vacuum via hydrothermal conditions have increased solubility, which facilitates the physical and chemical interactions between reagents and solvent and also ionic and acidic reactions.27 The HT process enhances the acidity level of the C–SO3H by up to 7.3-fold compared to the level of C. Compared to C, the surface area of C–SO3H is also significantly increased from 11.5 to 239.65 m2 g−1. Upon going from C to C–SO3H, the pore volume increased from 0.018 to 0.137 cm3 g−1. The nitrogen adsorption–desorption isotherms for C and C–SO3H are illustrated in Fig. 3. The carbon material exhibits a type IV isotherm with a H3-type hysteresis loop, which indicates the mesoporous structure of C–SO3H. Besides this, C–SO3H is more stable and water-tolerant to hydrothermal conditions than other solid acid catalysts.24
Fig. 3 The nitrogen adsorption–desorption isotherm of PEFB after carbonization (C) and the sulfonated carbon solid acid catalyst (C–SO3H). |
The sulfonic acid groups were formed on the catalyst through the reaction of a sulfonating agent with the aromatic rings of the carbon via electrophilic substitution.28,29 It was reported that the surface functionalization of the polycyclic aromatic carbon rings with sulfonate groups generates a large number of thermally stable acid sites, and furthermore, leads to the stacking of sulfonate groups at the edges of the carbon rings.30 XRF analysis shows the sulphur content on the carbon to be around 40.2%, which indicates that sulfonation of the carbon was achieved to form an amorphous structure, with this type of structure being composed of polycyclic aromatic carbon sheets with sulfonate and carboxylic groups. The detailed results of the characterization of PEFB, C, and C–SO3H are presented in Table 1.
Sample | Sulphur content (%) | Acidity (mmol g−1) | Surface area (m2 g−1) | Pore volume (cm3 g−1) |
---|---|---|---|---|
PEFB fiber | — | — | 0.171 | — |
C | — | 0.21 | 11.55 | 0.018 |
C–SO3H | 40.2 | 1.75 | 239.65 | 0.137 |
The crystalline index (CrI) is a measure of the regularity of the crystal structure of a material. The breaking of the structure of PEFB led to a decrease in its crystalline index of 63.8% (Fig. 4). The XRD pattern shows the changes in the intensity of an amorphous area at 2θ = 17° and cellulose crystals at 2θ = 22.8°.31 The decrease in the CrI values occurs because the crystallinity of the structure is lost as the material is converted into carbon during carbonization. Only high intensity of the cellulose crystal area was observed for PEFB. Similar results for the carbon and sulfonated solid acid catalysts were observed, indicating that no structural changes occurred during the sulfonation treatment.
After the sulfonation process, the appearance of bands at 1207 and 1720 cm−1 was recorded due to sulfonate group (Fig. 5); with the presence of sulfonate groups also confirmed elsewhere in the literature.32 The band observed at 3400 cm−1 can be attributed to the –OH in carboxylic acid groups; which indicates that the sulfonation process not only creates sulfonate groups but also forms other functional groups because of oxidization reactions.33 Polyaromatic CC bond peaks were observed at 1608 cm−1, which signed as a carbon material.
TGA was conducted to study the type of thermal degradation of the material and impact of sulfonation on C–SO3H. Fig. 6 shows the TGA of the materials carbonized up to 600 °C. The dehydration of the water of the PEFB sample began at 74.4 °C, continued upon the decomposition of cellulose and hemicellulose in the range of 240–320 °C, and the next degradation in this was that of lignin at 320–380 °C. For both materials, the reduction in mass was due to the decomposition of carbon and the thermal process also enhanced their oxidized structure, thus reducing their thermal stability.25 The TGA curves also show that the mass loss trend of C–SO3H is around 8% more than that of C. At temperatures in the range of 140–240 °C, the material is rapidly degradated in the case of C–SO3H, possibly related to the number of sulfonate groups present on the carbon. As reported, C–SO3H sulfonated by sulfonate groups has a weak structure and is unstable compared to the original carbon.21
The hydrolysis performance with a variation of catalyst concentration is presented in Fig. 8. The TRS as a hydrolysis product was increased when the weight of C–SO3H was increased up to 5%, with a TRS produced of 4.375 mg mL−1. The presence of C–SO3H as a catalyst in cassava peel starch hydrolysis significantly increased the amount of product produced by around 4.4-fold compared to hydrolysis without a catalyst. This means that the catalytic performance of C–SO3H increases due to it being modified via surface functionalization. The concentration of TRS regularly decreased at higher C–SO3H concentration (>5%) because the formed sugar compounds degraded into furfural.34 Its also becomes a key point in hydrolysis in terms of high temperature and prolonged time.35 The hydrolysis performance of C–SO3H was also observed to show TRS compared with sulfonated catalysts that use corn on the cob as a carbon precursor.36
The TRS produced was indicated by color intensity, and the DNS assay was used to evaluate this intensity. The color of the solution obtained was more orange and a higher color intensity showed the presence of a higher concentration of TRS (Fig. 8, inset).
The high TRS concentration was obtained because the catalyst has access and can easily attach to the carbohydrate linkage. Furthermore, the concentration of the cassava peel starch as a substrate is at its optimal at 5% in terms of producing TRS (Fig. 9). A higher concentration of starch leads to a more viscous solution due to the swelling and gelatinization of starch in the presence of water. Thus, these conditions make it more difficult for C–SO3H to access the carbohydrate linkage, hence resulting in a lower TRS. Based on the energy efficiency and consumption costs of the hydrolysis reaction, a concentration of 5% cassava peel starch using 5% C–SO3H was selected as the optimal conditions.
Fig. 9 Total reducing sugar (TRS) of the cassava peel starch hydrolysis in terms of the variation in cassava peel starch concentration. Reaction condition: 5% (w v−1) C–SO3H, 100 °C, 1 h. |
In order to determine the reactivity of C–SO3H, it is interesting to investigate the performance of C and H2SO4 as heterogeneous and homogeneous catalysts, respectively. C was used as a control, whereas the H+ ion concentration of H2SO4 used was the same concentration as the H+ ion content of C–SO3H. As shown in Fig. 10, TRS values of around 2.05 and 3.18 mg mL−1 were obtained using C and H2SO4 as catalysts, respectively. The reaction using the C–SO3H catalyst has a higher TRS value of around 1.02-fold than that using C. However, the common liquid catalyst (H2SO4) showed lower performance (TRS value of 3.18 mg mL−1) compared to C–SO3H. This is probably due to the presence of –SO3H and –COOH groups that functionalize the carbon. Furthermore, H2SO4 only has H+ ions in the homogenous phase and it should be easy for the catalyst to access and attach to a carbohydrate linkage.
Fig. 10 Total reducing sugar (TRS) of cassava peel starch hydrolysis over different types of catalysts. Reaction condition: 5% (w v−1) of cassava peel starch and C–SO3H, 100 °C, 1 h. |
Table 2 shows that the sulfonated carbon acid catalyst prepared in this work is more efficient and has higher hydrolysis activity than other sulfonated solid catalysts, even those prepared using difficult methods in ionic liquids or water using HT and microwave methods. In order to investigate the activity of the catalyst for repeated uses, the recovered C–SO3H was used in another cycle of hydrolysis. The recovered catalyst performance was observed to be slightly lower than that achieved in the 1st reaction. The decrease in TRS was observed to be only 5.3% after five repeated uses until the TRS result was fairly constant (Fig. 11). The decrease in activity is due to the loss of active sites from catalyst during washing, decreasing the acidity of C–SO3H to around 5.14%. In addition, the sulfonated carbon solid catalyst is easy to handle and almost 98% was recovered. This proves that C–SO3H provides effective hydrolysis of starch into glucose. This result also shows that the prepared C–SO3H not only is a non-toxic material, prepared via a green process and is easy to handle, but also shows good catalytic performance for hydrolysis reactions.
Fig. 11 Catalytic performance of C–SO3H during its fifth repeated use in cassava peel starch hydrolysis. Reaction conditions: 5% (w v−1) of cassava peel starch and C–SO3H, 100 °C, 1 h. |
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