Open Access Article
Xiaobin Liu,
Xudong Zhao and
Li-Zhen Fan
*
Beijing Advanced Innovation Center for Materials Genome Engineering, Institute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China. E-mail: fanlizhen@ustb.edu.cn
First published on 15th March 2021
The growing demand for sustainable energy has led to in-depth research on hydrogen production from electrolyzed water, where the development of electrocatalysts is a top priority. We here report a controllable strategy for preparing the cobalt–nickel alloy nanoparticles encapsulated in nitrogen-doped porous carbon by annealing a bimetal–organic framework. The delicately tailored hierarchical Co2Ni@NC nanoparticles effectively realize abundant synergistic active sites and fast mass transfer for the oxygen evolution reaction (OER). Remarkably, the optimized Co2Ni@NC exhibits a small overpotential of 310 mV to achieve a current density of 10 mA cm−2 and an excellent long-term stability in alkaline electrolyte. Furthermore, the underlying synergistic effect mechanism of the Co–Ni model has been pioneeringly elucidated by density functional theory calculations.
In recent years, some bimetallic alloys (e.g., FeCo, FeNi, and CoNi) have been demonstrated to possess better electrocatalytic activities than their individual entities for OER, because the combination of two metals can form inherent polarity to introduce synergetic effects.10–12 Among them, CoNi alloy stands out on account of their features of low cost and good environmental friendliness.13 According to the previous reports, in an alkaline solution, nickel is more likely to desorb OH− than cobalt, and cobalt is more helpful in increasing the activity of the Tafel step.14 In addition, since the freedom degree of Co–Ni alloy is greater than that of pure metal, more opportunities can be provided to optimize the catalytic activity by regulating the proportion of the metal in the alloy.9,15 However, rational design and controlled synthesis of homogeneous CoNi alloy catalyst with high-activity is still a big challenge: (1) the synthesis process of the porous hierarchical or micro–nano structure is complex and tedious; (2) precise control of multiple phases produced by two metal centers is difficult to achieve; (3) the heteroatoms (N, P, S) are usually doped into carbon to enrich active sites through an additional step, which tends to trigger agglomeration and non-uniform distribution of the active material after the carbonization treatment, resulting in unevenness and inadequate exposure of active sites. To address these problems, the development of a general manufacturing strategy to achieve better catalytic performance is highly desired.
Metal–organic frameworks (MOFs), a family of ordered porous materials consisting of metal center nods and organic ligand linkers, have been proved to be an ideal template to fabricate high-efficiency electrocatalysts.16,17 On one hand, by using the guiding effect of coordination bond, the MOF structure with uniform size and controllable morphology can be constructed efficiently. After pyrolysis in an inert atmosphere, shrinkage and reconstruction are performed based on the MOF precursor to form the hierarchical nanostructures, which provide large surface area and facilitate fast mass transfer. On the other hand, benefiting from the good compatibility of MOF with various metal ions, the synthesis of homogeneous bimetallic MOF precursors is achievable, leading to the highly uniform dispersion of active sites in atomic level.18 Apart from the controllable morphology and compatible metal ions, the as-prepared N-containing bimetal MOFs offer the opportunity to fabricate active materials coated by N-doped carbon (NC) without additional nitrogen source.19 Bearing these in mind, we develop a controllable synthesis strategy for the construction of cobalt–nickel alloy nanoparticles via annealing bimetallic MOF precursors in argon. The optimized Co2Ni@NC integrates the nanostructure engineering and component modulation together, realizing abundant synergistic active sites and fast mass transfer towards high-activity OER. As a result, it requires a small overpotential of 310 mV to achieve a current density of 10 mA cm−2 and exhibits an excellent durability in alkaline electrolyte.
:
1, 1
:
1 and 1
:
2, named as Co2Ni-MOF, CoNi-MOF and CoNi2-MOF, respectively.
000 Hz. Long-term stability tests were conducted by continuous cyclic voltammetry scans with a sweep rate of 100 mV s−1, and time dependent current density curves tested by chronopotentiometry method at overpotential of 310 mV vs. RHE. The electrochemically active surface areas (ECSAs) are usually tested from the electrochemical double-layer capacitance (Cdl) by collecting cyclic voltammograms (CVs). The Cdl was estimated from cyclic voltammograms measured in a non-faradaic region at different scan rates (20, 40, 60 and 80 mV s−1) in the potential range from 0.94–1.04 V vs. RHE. Cdl values were evaluated using the equation as follows: Cdl = Ic/ν, where Cdl is the double-layer capacitance (mF cm−2), Ic is the charging current (mA cm−2), ν is the scan rate (mV s−1).
| ΔG = ΔE + ΔEZPE − TΔS + ΔGU + ΔGpH |
ln
10 × pH and pH = 14 was considered. The free energy of gas H2O at 0.035 bar was used as that of the liquid H2O at 298.15 K. The free energy of O2 was obtained from the free energy change of the reaction O2 + 2H2 → 2H2O, which is −4.92 eV at 298.15 K.
For the OER overpotentials, a method developed by Nørskov was applied:27
ln
10 × pH.
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| Fig. 1 Schematic illustration of the preparation process of hierarchical Co2Ni@NC nanoparticles derived from bimetal–organic framework with boosting OER activity. | ||
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| Fig. 2 (a) The crystal structure and (b) XRD patterns of CoxNiy-MOF. (c and d) SEM, (e) EDS element mapping (Co, Ni, C and N), (f and g) TEM, (h) HRTEM images and (i) SAED pattern of Co2Ni@NC. | ||
The phase characteristics of CoxNiy@NC are determined by XRD patterns (Fig. 3a). Each cobalt or nickel metal atom has a coordination number of twelve, showing a face-centered cubic stack geometry (Fig. S4†). The diffraction peaks of Ni@NC positioned at 44.5, 51.8, and 76.4° are attributed to the (111), (200), and (220) planes of Ni (JCPDS card no. 65-2865), respectively. As the Co/Ni molar ratio increases, the metallic Co (JCPDS card no. 15-0806) is finally obtained.31 During this process, the diffraction peak of the (220) plane shifts from 76.4 to 75.8°, indicating the formation of Co–Ni alloy. Fig. S5† exhibits the XRD patterns of the Co2Ni@NC-T samples, similar diffraction characteristics to those of the Co2Ni@NC can be observed. The porous feature of Co2Ni@NC was estimated by Brunauer–Emmett–Teller (BET) measurement (Fig. S6†). The specific area is 236.6 m2 g−1 and the average pore-size distribution is concentrated at 8.31 nm. The hierarchical porosity of Co2Ni@NC with high surface area guarantees fast electron transfer and affords sufficient active sites for oxygen evolution. X-ray photoelectron spectroscopy (XPS) measurements were used to investigate the chemical constitutions and valence states of the Ni@NC, Co2Ni@NC and Co@NC catalysts. Peaks corresponding to Co, Ni, N, C and O can be clearly observed in the full spectra shown in Fig. S7.†
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| Fig. 3 (a) XRD patterns of CoxNiy@NC. High-resolution XPS spectra of (b) Co 2p in Co@NC and Co2Ni@NC, (c) Ni 2p in Ni@NC and Co2Ni@NC, and (d) N 1s in Co2Ni@NC. | ||
High-resolution Co 2p XPS spectrum of Co2Ni@NC is displayed in Fig. 3b. Three important Co-related species including metallic Co, Co–O and Co–Nx are fitted and analyzed. Two pairs of peaks at 778.5/793.8 eV and 780.2/796.6 eV are assigned to the 2p3/2/2p1/2 doublets of metallic Co and Co–O bond, respectively.32 Similar to the Co species, metallic Ni, Ni–O and Ni–Nx signals are characterized in the Ni 2p spectrum of Co2Ni@NC (Fig. 3c). Two pairs of peaks at 853.0/870.4 eV and 856.3/874.4 eV are ascribed to the 2p3/2/2p1/2 doublets of metallic Ni and Ni–O bond, respectively.33 Additionally, two pairs of peaks at 785.9/802.7 and 860.6/880.8 eV are fitted to be satellites due to the shakeup excitation of Co2+ and Ni2+, respectively.32,33 The peaks at 782.2 and 854.3 eV indicate the presence of Co–Nx/Ni–Nx, which has been identified as one of the best active sites for OER.34,35 For Co2Ni@NC, owing to the enhanced electron transfer and strong interactions between Co and Ni, the binding energy of metallic Co exhibits a 0.39 eV positive shift compares to Co@NC, while the binding energy of Ni–Nx exhibits a 0.26 eV negative shift in comparison with Ni@NC.36 N 1s spectrum of Co2Ni@NC can be fitted into five peaks at 398.4, 399.1, 400.5, 401.3 and 402.4 eV, which are attributed to the pyridinic N, Co–Nx, pyrrolic N, graphitic N and oxidized N, respectively (Fig. 3d).19 According to the area percentages of the above five peaks, the content percentages of the five nitrogen types are 11.3%, 14.2%, 26.1%, 24.1% and 24.3%, respectively. It is well known that doping graphitic N atoms can offer p-electrons to the π-conjugated sp2 carbon system, thus enhancing the electronic conductivity of nanostructures. At the same time, the pyridinic-N and pyrrolic-N can create some defects in the nanostructures, promoting the fast mass transfer.37 In addition, the observation of Co–Nx bond demonstrates that the Co atoms are indeed doped into carbon structure and bonded with the nitrogen. The C 1s peak of Co2Ni@NC can be deconvoluted into four peaks located at 284.6, 285.2, 286.3, and 289.9 eV, relating to the C
C, C
N, C–O, and C
O bonds, respectively (Fig. S8a†).38 The presence of C
N bond verifies the formation of N-doped carbon coating, which is favorable to improve the inherent electronic conductivity of materials.19 The O element from carboxy group may be also a good source to form O doping in carbon for improving electrocatalytic activity (Fig. S8b†).39 Raman spectrum was used to further confirm the carbon types of Co2Ni@NC (Fig. S9†). Two peaks at 1340 and 1581 cm−1 are ascribed to the sp2-type D band and G band, respectively. The other two peaks locate at 1065 and 1496 cm−1 are indexed to the sp3-type carbon. By calculation, the intensity ratio of the D-band to the G-band (ID/IG) is 0.98, indicating the high degree of graphitization. The intact area ratio of sp3 to sp2 (Asp3/Asp2) is 65.7%, which suggests a high sp2-type carbon content for the high electronic conductivity.40
The electrocatalytic activities of a series of CoxNiy@NC samples for OER were investigated utilizing a typical three-electrode system in alkaline electrolyte (1.0 M KOH). Fig. 4a exhibits the linear sweep voltammetry (LSV) profiles of CoxNiy@NC. For comparison, the commercial IrO2 catalyst was also tested. It is worth mentioning that Co2Ni@NC reveals the best catalytic performance and the increase or decrease of Co doping content will affect the performance of OER. By precisely adjusting the Co–Ni ratio in the alloy, the charge transfer between the catalyst metal atoms can be accelerated, and a stronger synergy between the two metal centers can be achieved, thereby improving the performance of OER.9,36 As shown in Fig. 4b, the Co2Ni@NC could achieve a current density of 10 mA cm−2 at an overpotential of 310 mV, the overpotential is lower than those of other CoxNiy@NC samples, even better than the commercial IrO2 (340 mV). The electrocatalytic kinetics of CoxNiy@NC for OER were studied by related Tafel plots. In Fig. 4c, the Co2Ni@NC has a much smaller overpotential of 60.8 mV dec−1 than that of IrO2 (93.9 mV dec−1) and those of other CoxNiy@NC samples. These results are superior to that of many reported Co-based OER catalysts in basic condition (as is summarized in Table S1†). In addition, for the purpose of optimizing the annealing temperature, a series of Co2Ni@NC-T catalysts were examined. It is found that the Co2Ni@NC under the 800 °C treatment shows the highest OER activity (Fig. S10†).
To deeply realize the intrinsic high activity of Co2Ni@NC for OER, we conducted the electrochemical active surface area (ECSA) tests. The electrochemical area of Co2Ni@NC (1.38 mF cm−2) examined by cyclic voltammogram (CV) (Fig. S11†) is larger than those of other samples (Fig. 4d). The larger electrochemical area is associated with more active sites at the solid–liquid interface. Besides, the electrochemical impedance spectroscopy (EIS) measurements show that the Co2Ni@NC has the smallest charge transfer resistance (Rct = 32.8 Ω) in comparison with other catalysts, indicating a fast electron transfer and the rapid OER kinetics at the catalyst/electrolyte interface (Fig. 4e). Additionally, we calculated the turn over frequencies (TOFs) per surface site at different potentials for these catalysts to gain an insight into the intrinsic catalytic activity. Fig. S12† shows the TOF value on the Co2Ni@NC (0.043 s−1) at an overpotential of 450 mV, which is about 4.1 and 6.8 times of the pure Ni@NC and Co@NC catalysts, respectively, indicating that the introduction of the Co–Ni alloy increases the OER catalytic activity of Co2Ni@NC.
Apart from the outstanding OER activity, Co2Ni@NC also displays an excellent long-term stability. After 1000 consecutive CV cycles at a scan rate of 100 mV s−1 in 1.0 M KOH, Co2Ni@NC only shows a slight increase of potential (Fig. 4f). What's more, the stable time-dependent current over 12 h further demonstrates the good stability of Co2Ni@NC for OER, which should be associated with the distinctive architecture of Co–Ni alloy encapsulated in nitrogen-doped porous carbon, protecting active materials from agglomeration and pulverization. XRD and XPS characterizations were conducted to verify the catalyst composition after the durability test. The XRD pattern shows that the phase characteristic of the Co2Ni@NC catalyst is not changed (Fig. S13†). In addition, from the high-resolution Co 2p and Ni 2p XPS spectra after the OER stability test, the signals of Co3+ (779.1 eV) and Ni3+ (853.7 eV) are emerged on the surface of the sample, which is beneficial for enhancing the OER activity (Fig. S14†).13
To further understand the relationship between Co–Ni alloy composition and OER performance, first-principles simulations based on density functional theory (DFT) were performed via Vienna ab initio simulation package (VASP).22–24 The calculations were made for models in a different regime of that expected for the experimental particles. As is well-known, OER follows a four-electron transfer process in alkaline environment and could be written as:
| OH− + * → HO* + e− | (1) |
| OH* + OH− → H2O + O* + e− | (2) |
| O* + OH− → HOO* + e− | (3) |
![]() | (4) |
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| Fig. 5 (a) The schematic illustration of OER process on the Co–Ni surfaces. Free energy diagrams for the OER of (b) Co (111) and (c) Co–Ni (111) surfaces. | ||
The outstanding OER activity of the Co2Ni@NC could be ascribed to the following aspects: firstly, the well-designed hierarchical structures with large surface area effectively increase the contact area between electrode and electrolyte. Second, the homogeneous CoNi alloy with an optimized component can efficiently adjust the electronic structure and significantly improve the electrocatalytic performance owing to their additional synergistic effects. Third, the in situ nitrogen doped carbon coating not only enhances the electrical conductivity, but also induces a charge rearrangement on the carbon materials to create new catalytic centers. What's more, the carbon coating protects active materials from agglomeration and pulverization, resulting in an improved cycling stability.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d0ra10713a |
| This journal is © The Royal Society of Chemistry 2021 |