Open Access Article
Łukasz
Richter
a,
Karolina
Paszkowska
b,
Urszula
Cendrowska
a,
Francesca
Olgiati
a,
Paulo Jacob
Silva
a,
Matteo
Gasbarri
a,
Zekiye Pelin
Guven
a,
Jan
Paczesny
b and
Francesco
Stellacci
*ac
aInstitute of Materials, École Polytechnique Fédérale de Lausanne (EPFL), 1015 Lausanne, Switzerland. E-mail: francesco.stellacci@epfl.ch
bInstitute of Physical Chemistry of the Polish Academy of Sciences, Kasprzaka 44/52, 01-224 Warsaw, Poland
cInstitute of Bioengineering, École Polytechnique Fédérale de Lausanne, 1015 Lausanne, Switzerland
First published on 26th October 2021
Viral infections caused by bacteriophages, i.e., viruses that kill bacteria are one of the most dangerous and common threats for bacteria-based bioreactors. More than 70% of biotechnology companies have admitted to encountering this problem. Despite phage infections being such a dangerous and widespread risk, there are no effective methods to avoid them to date. Herein, we present a novel technology based on nanoparticles that irreversibly deactivates bacteriophages and is safe for bacteria. Our method allows for the unsupervised protection of bacterial processes in the biotechnology industry. Gold nanoparticles coated with a mixture of negatively charged 11-mercapto 1-undecanesulfonic acid (MUS) and hydrophobic 1-octanethiol (OT) ligands are effective at deactivating various types of Escherichia coli-selective phages: T1, T4, and T7. The nanoparticles can lower the titer of phages up to 2 and 5 logs in 6 and 24 h at 50 °C, respectively. A comparative analysis of nanoparticles with different ligand shells illustrates the importance of the combination of negatively charged and hydrophobic ligands that is the key to achieving a good inhibitory concentration (EC50 ≤ 1 μg mL−1) for all tested phages. We show that the nanoparticles are harmless for the commonly used bacteria in industry Escherichia coli and are effective under conditions simulating the environment of bioreactors.
Even a few virions (viral particles) might contaminate a whole industrial production vessel and produce up to 1013 progeny phages per mL within a few hours.2 Hundreds of new virions are released from a single infected bacterium within tens of minutes, thus the fight against phage-based contaminations is extremely difficult. Moreover, some phages can survive high temperatures (e.g., boiling), pasteurization, organic solvents, drying, and even vacuum.3
Despite phage infections being such a dangerous and widespread risk, to date, there are no effective methods to avoid and fight them. Although some approaches have been proposed, they are limited by being only preventive (rotation of bacterial strains4), not very effective (thermal,5 UV radiation4), unsuitable for large volumes (filtration6–8), expensive and overly specific (engineered proteins,9–11 phage-resistant mutants12) or harmful for bacteria (biocides5,13).
Nanoparticles have a constantly growing number of applications in biological systems and they were also used to deactivate phages.14–19 Approaches based on silver,20–24 copper oxide,22,24,25 titanium dioxide26,27 and iron–nickel28 nanoparticles have been proven to be effective in phage deactivation. However, all of them share one of the two possible mechanisms of action: production of toxic silver or copper ions20–22 or generation of reactive oxygen species (ROS).26,27 Both mechanisms are also effective in the deactivation of bacteria29 and therefore cannot be used to selectively protect bacteria from phages in the biotechnology industry. Only nanoparticles effective in phage deactivation and at the same time harmless for bacteria can be used in such applications.
Currently, the most commonly applied solution to a bacteriophage infection is shutting down the reactor and thoroughly disinfecting it, which is an operation that takes days and comes with a significant economic burden. The ideal solution should provide effective eradication of phages before infection of the first bacteria. Such an approach would prevent the most dangerous and difficult scenario: a massive outbreak that leads to large volumes with high concentrations of phages.
Here we present anti-phage gold nanoparticles that can deactivate bacteriophages and at the same time remain harmless to the bacteria. Negatively charged nanoparticles coated with a mixture of 11-mercapto 1-undecanesulfonic acid (MUS) and hydrophobic 1-octanethiol (OT) first attach to phages through electrostatic forces, and then virions are deactivated by irreversible local distortions caused by hydrophobic interactions (Fig. 1). MUS
:
OT nanoparticles are effective in conditions similar to the industrial bioreactors and can prevent the infection after just 1 h of the preincubation step.
:
OT nanoparticles were already proven to be broad-spectrum antiviral agents against eukaryotic viruses.30 We studied nanoparticles with final ratios of MUS to OT ligands: 70
:
30 and 85
:
15 (Fig. 2a and b). Final ratios of ligands were calculated from NMR, as provided in the ESI.† Nanoparticles were designed to provide deactivation by initial electrostatic attraction followed by hydrophobic interactions causing local irreversible distortions. Long and flexible ligands provide multivalent contact between charges of the nanoparticles and bacteriophage surface. Additionally, we examined positively charged nanoparticles, coated with TMA (Fig. 2c). As a control, non-charged particles with tetra(ethylene glycol) (EG4) ligands were also tested (Fig. 2d). We kept a similar size of particles and length of ligands to directly compare the influence of different nanoparticles on phage virions (Table S1†).
As a first test, we incubated bacteriophages with 0.5 mg mL−1 of nanoparticles in TM buffer over three days and analysed the changes in the number of active phages in time (Fig. 3a). We applied two temperatures: 37 °C (optimal for bacteria growth) and 50 °C, a slightly increased temperature that is still accepted in many industrial procedures. Since phage titer measurements include serial dilution steps, all observed deactivation effects are irreversible (i.e., virucidal).
The most efficient deactivation of phages at both temperatures was obtained for TMA nanoparticles. Drops of active phages: 2 logs for T7, 3 logs for T4 and up to 6 logs for T1, were visible already after the first few hours (Fig. 3). Interestingly, an increase in the temperature from 37 °C to 50 °C did not change the magnitude of the observed effects. The strongest deactivation was obtained for T1, where no active virions were visible after 6 hours of incubation. This is in line with the literature since cationic compounds were previously reported to be effective in phage deactivation.37 However, TMA nanoparticles turned out to be unstable in LB medium and toxic against bacteria E. coli (Fig. S3†),38 thus, they were excluded from further tests.
Both studied MUS
:
OT nanoparticles were effective against all tested types of phages (Fig. 3). At 37 °C no effect was observed, and a higher temperature was required to trigger the deactivation. At 50 °C MUS
:
OT nanoparticles decreased the titer of phages by up to two logs in 6 h. After 24 h exposure, the decrease was up to 5 logs. To determine the lowest amount of nanoparticles required for effective deactivation, we performed dose–response tests for the best performing nanoparticles (MUS
:
OT, 85
:
15) against all three types of phages (Fig. 3b). Bacteriophages were incubated with various concentrations of nanoparticles for 24 h, and then the activity of the phages was evaluated. The obtained EC50 values (i.e., effective concentration deactivating 50% of phages) for MUS
:
OT (85
:
15) nanoparticles were in a similar range of 0.2 to 1.2 μg mL−1 for all types of bacteriophages. Since EC50 depends on the time of the exposition, we also checked the EC50 of MUS
:
OT (85
:
15) nanoparticles against phage T4 for various times of incubation (Fig. 4). 6 h of incubation was enough to obtain an EC50 of 12.1 μg mL−1 (i.e., 80 nM) and extending the time to 24 h resulted in an EC50 as low as 1.7 μg mL−1 (i.e., 11 nM). Finally, we should add that despite being effective against phages T1, T4, and T7, MUS
:
OT nanoparticles did not interact with other types of phages – spherical phages MS2 that lack the complex head-tail structure (Fig. S4†).
To check the importance of the electrostatic interactions, we used nanoparticles coated with ligands that did not bear a charged group. We could not use non-charged nanoparticles covered only with aliphatic chains since they are not soluble in water. Thus, we used nanoparticles covered with tetra(ethylene glycol) chains, which are also not charged and are soluble in the water environment. Non-charged EG4 nanoparticles showed no effect in all analysed cases, confirming the importance of the electrostatic forces.
To evaluate the significance of the hydrophobic interactions, we tested nanoparticles coated only with MUS ligands (Fig. S5†). Lack of OT ligands decreased the hydrophobicity of MUS nanoparticles. As a result, MUS nanoparticles did not deactivate any of the three types of phages (Fig. S6†) either at 37 °C or 50 °C. These experiments show that the addition of hydrophobic interactions provided by OT ligands is crucial for effective deactivation.
The deactivation test was complemented with toxicity studies against bacteria E. coli BL21. We found that MUS
:
OT (85
:
15) nanoparticles were inert for tested bacteria, and no influence on their viability was visible in the tested range (EC50 > 500 mg mL−1), with a small influence observed only at the highest concentration (Fig. 3b and Fig. S7†). Therefore, we showed that MUS
:
OT nanoparticles have two properties crucial for the protection of the bacteria-based bioreactors: effective at bacteriophage deactivation and at the same time remain harmless for bacteria.
:
OT (85
:
15). Bacteriophage T4 has a head-tail structure that is a characteristic of more than 95% of all known bacteriophages,36 and consists of a 115 nm-long, 85 nm wide head, and a 100 nm-long, 21-diameter contractile tail terminated with a 46 nm-diameter baseplate and six 145 nm-long fibres attached to the baseplate (Fig. 5a). The mature virus is composed of over forty different types of structural proteins, among which eighteen are exposed to the external environment.35,39 The majority of these structural proteins are negatively charged in pH around 7 (i.e., their pI < 7), with the exception of the ends of fibres, in which pI is higher than 7 (Fig. 5a). Such distribution of charges of phage virions was developed in the process of evolution. Positively charged fibres are electrostatically attracted to bacteria, which have a negatively charged surface. Detailed information about all analysed proteins is provided in Table S2.†
![]() | ||
Fig. 5 (a) Structure of bacteriophage T4. Red or blue colors represent a charge at pH 7.4 that is positive or negative, respectively. The table presents the isoelectric point (pI) of structural proteins. Panels on the right: cryo-TEM analysis of the interaction between T4 phages and MUS : OT (85 : 15) nanoparticles at various temperatures. T4 bacteriophages were incubated with 0.1 mg mL−1 of nanoparticles at (b) 37 °C and (c) 50 °C for 24 h. Panel (d) presents magnified parts of cryo-TEM images from panel (c). At lower temperatures, negatively charged nanoparticles interacted mainly with positively charged fibers of bacteriophages (yellow arrows). Unexpectedly, at higher temperatures, nanoparticles decorated collars of T4 phages (magenta arrows). As we have shown in Fig. 3, the latter type of interaction caused the deactivation of phages. | ||
We analysed the interactions of phages and nanoparticles using cryo-TEM imaging. At 37 °C MUS
:
OT nanoparticles adsorbed mostly on the positively charged fibres of the bacteriophages (Fig. 5b). These interactions were already visible after 20 minutes of incubation (Fig. S8†). As shown in Fig. 3a, such adsorption does not cause effective deactivation of bacteriophages. In comparison, positively charged TMA nanoparticles attached under these conditions to negatively charged tails of the T4 phage virions, and neutral EG4 nanoparticles did not interact with T4 phages at all (Fig. 6). Thus, we confirmed that at 37 °C, the interactions between phages and nanoparticles could be predicted based on electrostatic forces between averaged charges of phage proteins (represented by their isoelectric point) and charges of nanoparticles.
At a higher temperature of 50 °C we observed that MUS
:
OT particles bind to the phages in other parts, i.e., collars and heads (Fig. 5c and Fig S9†). Nanoparticles attach mostly to short fibritin fibres, creating a gold “necklace” visible in cryo-TEM images. Attachment of gold nanoparticles to the neck part of bacteriophage T4 seems crucial for effective inhibition and does not match the simple prediction of electrostatic interactions based on overall averaged charges. Almost all proteins are composed of both positively and negatively charged amino acids (Table S2†), and thus have many positive and negative patches or cavities with which nanoparticles can interact.40 We should stress that these studies are qualitative in nature as in TEM one can never be sure that the imaged viruses were infecting before interacting with the nanoparticles.
:
OT, 85
:
15) in the real-life application of protection of bacteria inside a phage-infected bioreactor. We used phage T1, since T1-like phages are causing the majority of E. coli fermentation failures.34 First, we incubated 200 pfu mL−1 of T1 bacteriophages with MUS
:
OT (85
:
15) nanoparticles for a given amount of time at 50 °C to achieve initial deactivation. We tested two cases: (a) incubation with 20 μg mL−1 of nanoparticles for 12 h and (b) incubation with 100 μg mL−1 of nanoparticles for 1 h. Then an inoculum of bacteria E. coli BL21 was added to such a mixture, and bacteria were cultured at 37 °C in LB medium with mixing. As controls, samples with normally growing bacteria and samples contaminated with non-treated phages were prepared (Fig. 7a). In bacterial cultures infected with phages, the growth of bacteria stopped after 1.5 h, and all bacteria were infected and killed. However, in samples protected with anti-phage nanoparticles, no phage infection was visible, and bacterial culture grew as in control experiments (Fig. 7b). The 1 h preincubation step was enough to deactivate all phages and provide a protecting effect of nanoparticles. Thus, in practical application, after the addition of nanoparticles to the bioreactor, the only requirement would be to perform a short preincubation before starting the main bioreactor process.
:
OT nanoparticles were already proven to be non-toxic for eukaryotic cells in both in vitro and ex vivo tests.30 Nonetheless, to check the cytotoxicity of the nanoparticles used in this study, we performed MTS assay on Vero cells after 24 h of incubation with all four types of nanoparticles (Fig. 8). No cytotoxic effect of both MUS
:
OT and PEG nanoparticles was visible up to a concentration 1000 μg mL−1. For comparison, EC50 of nanoparticles MUS
:
OT (85
:
15) against bacteriophages was in the range of 1 μg mL−1. Additionally, as expected, positively charged TMA nanoparticles were toxic against tested mammalian cells.
Another important issue is the removal of the nanoparticles from the final product in downstream processes. Due to the difference in size between nanoparticles (∼3 nm) and bacteria (∼1 μm), nanoparticles can be easily separated by filtration on 0.45 μm filters or centrifugation.
Moreover, downstream processing of bioreactor-based production of biopharmaceuticals involves steps like cell lysis (mechanical or enzymatic), nucleic acid degradation, cell-wall material removal, filtration and final purification via chromatography (e.g., immobilized metal affinity chromatography).41 Such a great number of purification steps provide many possibilities for the effective removal of nanoparticles from the final product.
Finally, the mechanism of deactivation of phages with MUS
:
OT nanoparticles is based on the interaction with ligands and is independent of the nanoparticle core. Therefore, the developed technology is a first step toward designing better antiphage agents for industrial applications. The idea presented in our study can be in the future transferred to other types of nanoparticles, with cheaper and more biocompatible cores, such as silica or possibly even polymers or biopolymers.
:
OT (85
:
15) require just a 1 h preincubation step at 50 °C to fully deactivate T1 phages and protect bacteria E. coli in an environment similar to the inside of the bioreactor.
:
OT nanoparticles
:
1 and 2
:
1, for MUS
:
OT (70
:
30) and MUS
:
OT (85
:
15) nanoparticles, respectively. Then, sodium borohydride (NaBH4; 50 mmol) dissolved in ethanol (200 mL) was added dropwise to the mixture upon mixing for over 2 h. The reaction was continued for an additional 24 h. Precipitated nanoparticles were then washed by centrifugation using ethanol and finally purified with MilliQ water on Amicon® Ultra-15 centrifugal filter devices (10k or 30k NMWL). The particles were then suspended in a small amount of water (∼2 mL) and freeze-dried. The molecular weight of nanoparticles was calculated as shown in the ESI.†
:
toluene mixture (1
:
1, 230 mL). After 10 min of stirring, borane tert-butylamine complex (1.5 mmol) dissolved in an ethanol
:
toluene mixture (1
:
1; 20 mL) was added. The reaction was continued at 125 °C (800 rpm) for 1.5 h. Afterward, the volume was decreased in a rotary evaporator, which caused the precipitation of NPs. Nanoparticles were then washed by centrifugation using diethyl ether and toluene and finally purified with Milli-Q water on Amicon® Ultra-15 centrifugal filter devices (10k or 30k NMWL). The particles were suspended in a small amount of water (∼2 mL) and freeze-dried.
:
10; 33 mL). The solvent was removed by centrifugation, and the pellet was dried overnight under vacuum.
1H-NMR analysis was performed to control the purity of prepared nanoparticles. Assembly of ligands on the nanoparticles causes broadening of their NMR peaks.46–48 This effect was used to evaluate the purity of the prepared nanoparticles. The absence of sharp peaks in the NMR spectrum obtained for the solution of nanoparticles suspended in water indicated a lack of impurities, such as unbound ligands. The ratio between ligands in the case of the mixed ligand nanoparticles was assessed by the 1H-NMR analysis after etching the nanoparticles with iodine. The etching solution was iodine (20 mg) dissolved in methanol-d4 (1 mL). Etching was obtained by suspending NPs (5 mg) in the etching mixture (0.6 mL) for 30 min under sonication. The ligand ratio was calculated according to the integrals of the given peaks (Fig. S1 and S2†).
The zeta potentials of nanoparticles were measured in PBS buffer using a Zetasizer Nano ZS (Malvern). The concentration of the nanoparticles was 0.1 mg mL−1.
:
OT (85
:
15) nanoparticles. Then, the growth of the bacterial culture was observed by optical density (OD600) measurement. To calculate dose–response, the optical density after 6 h of incubation was compared. All experiments were performed in triplicate.
:
OT (85
:
15) nanoparticles (100 μg mL−1) at 50 °C for 1 h, and (b) with MUS
:
OT (85
:
15) nanoparticles (20 μg mL−1) at 50 °C for 12 h. Then, to such solutions, an inoculum of bacteria E. coli BL21 in LB medium was added. As controls, samples containing only bacteria (normal bacterial growth) and bacteria with T1 bacteriophages were prepared. The growth of bacteria was controlled by measuring the optical density (OD600), which can be directly correlated with the number of bacteria in the solution. All experiments were performed in four repetitions.
Footnote |
† Electronic supplementary information (ESI) available: Calculation of the molecular mass of nanoparticles, 1H NMR of MUS : OT nanoparticles, comparison of properties of all studied nanoparticles, the cytotoxic effect of TMA nanoparticles, the effect of nanoparticles against phage MS2, synthesis and analysis of the antiphage effect of MUS nanoparticles, growth of bacteria E. coli in the presence of MUS : OT nanoparticles, a table describing properties of structural proteins of phage T4, time-dependent cryo-TEM analysis of interactions between T4 phages and MUS : OT nanoparticles. See DOI: 10.1039/d1nr04936d |
| This journal is © The Royal Society of Chemistry 2021 |