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Free-standing bilayered vanadium oxide films synthesized by liquid exfoliation of chemically preintercalated δ-LixV2O5·nH2O

Luke Houseman a, Santanu Mukherjee a, Ryan Andris a, Michael J. Zachman b and Ekaterina Pomerantseva *a
aDepartment of Materials Science and Engineering, Drexel University, Philadelphia, PA 19104, USA. E-mail: ep423@drexel.edu
bCenter for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA

Received 29th January 2021 , Accepted 18th March 2021

First published on 18th March 2021


Abstract

A free-standing film composed of bilayered vanadium oxide nanoflakes is for the first time synthesized using a new low-energy process. The precursor powder, δ-LixV2O5·nH2O, was prepared using a simple sol–gel based chemical preintercalation synthesis procedure. δ-LixV2O5·nH2O was dispersed and probe sonicated in N-methyl pyrrolidone to exfoliate the bilayers followed by vacuum filtration resulting in the formation of a free-standing film with obsidian color. X-ray diffraction showed lamellar ordering of a single-phase material with a decreased interlayer distance compared to that of the precursor powder. Scanning electron microscopy images demonstrated stacking of the individual nanoflakes. This morphology was further confirmed with scanning transmission electron microscopy that showed highly malleable nanoflakes consisting of ∼10–100 vanadium oxide bilayers. One of the most important consequences of this morphological rearrangement is that the electronic conductivity of the free-standing film, measured by the four-probe method, increased by an order of magnitude compared to conductivity of the pressed pellet made of precursor powder. X-ray photoelectron spectroscopy measurements showed the coexistence of both V5+ and V4+ oxidation states in the exfoliated sample, possibly contributing to the change in electronic conductivity. The developed approach provides the ability to maintain the phase purity and crystallographic order during the exfoliation process, coupled with the formation of a free-standing film of enhanced conductivity. The produced bilayered vanadium oxide nanoflakes can be used as the building blocks for the synthesis of versatile two-dimensional heterostructures to create innovative electrodes for electrochemical energy storage applications.


1. Introduction

Two-dimensional (2D) materials with layered structures have drawn considerable research attention due to their unique and often enhanced properties as compared to their bulk precursors and conventional materials.1–4 As a manifestation of their nanoflake morphology and layered structure, these materials demonstrate high surface area and 2D ion diffusion channels that provide greater access to electrochemically active sites and improved ion transfer kinetics.5,6 In addition, their interlayer regions can be easily accessed and modulated, thereby making these materials highly suitable for intercalation driven applications, such as electrochemical energy storage.2,7–9 A library of 2D materials with a spectrum of structures and chemistries such as graphene, transition metal dichalcogenides, oxides and carbides (MXenes) have found widespread usage as electrodes in batteries and supercapacitors.4,7,10,11

One of the most important and prolific techniques for the synthesis of 2D materials from layered bulk precursors is liquid exfoliation.12,13 In this process, a top-down approach, the bulk precursor is sonicated in a liquid solvent (e.g., alcohols or butyllithium), sometimes in the presence of intercalating species, which results in the “shearing” or delamination of the constituent layers of the bulk material.14–16 The individual layers obtained from the liquid exfoliation process can then be reassembled in sophisticated structures. This process can be achieved using organic molecules (e.g., dopamine), inorganic ions (e.g., Li+, Na+), or even by combining the layers with dissimilar building blocks in a single architecture to create a heterostructure.17–19 This liquid exfoliation technique also enables size-control and anti-oxidation characteristics to the exfoliated sheets, which can facilitate electrochemical performance.20,21

However, most of the layered materials, including graphene, TMDs, and MXenes, serve as anode materials. Therefore, it is necessary to develop reliable and high-quality 2D cathode materials to build next-generation energy storage devices by advanced nanomanufacturing approaches.22 Vanadium oxide is a particularly interesting model material for this purpose.23 The most common vanadium oxide phase, orthorhombic α-V2O5, has drawn considerable interest as a positive electrode material. It has a high theoretical capacity, is readily available, and economically viable. The structure of α-V2O5 consists of layers built by monolayers of VO5 square pyramids with an interlayer distance of 4.4 Å. Another polymorph, bilayered (or δ–) vanadium oxide, attracts attention due to the specifics of its structure and chemical composition. The distance between the centers of V–O layers in the parent bilayered vanadium oxide is 11.5 Å, and this large interlayer spacing is stabilized by water molecules; therefore the chemical composition of this material is usually represented as δ-V2O5·nH2O. Advances in materials chemistry, enabled by the through-synthesis incorporation of inorganic ions and water molecules into the interlayer region, led to the formation of a large family of bilayered vanadium oxides with chemical compositions of δ-MxV2O5·nH2O (M = Li, Na, K, Mg, Ca, Zn, Mn, Ni) and tunable interlayer spacing.24–30 As the name suggests, V–O layers are built by two rows of edge-sharing VO6 octahedra units.31 As a result, compared to the α-V2O5 structure, the layers in bilayered vanadium oxide are characterized by the increased number of redox active centers per layer. Indeed, previous research on alkali ion preintercalated layered titanates revealed that Na- and K-containing materials with the structural Ti–O layers built by two Ti rows exhibited much higher electrochemical activity when used as electrodes in cells with aqueous Na2SO4 electrolyte compared to the Li-containing phase with the Ti–O layers composed of a single straight layer of Ti atoms in octahedral oxygen configuration.32 Alkali and alkaline-earth metal ion preintercalated bilayered V2O5 with tunable interlayer spacings ranging from 9.6 to 13.4 Å can be synthesized using a sol–gel based approach.26,33–35

Liquid exfoliation of α-V2O5 was reported to produce electrochemically active nanosheets. For example, large amounts of vanadium oxide nanosheets were obtained by sonicating commercial α-V2O5 in both water and ethanol, where each solvent resulted in different interlayer spacings.36 Similarly, Rui et al. used a simple sonication based technique in formamide solvent to obtain α-V2O5 nanosheets, achieving a thickness of 2.1–3.8 nm in the process.37 Likewise, a hydrolysis based approach was utilized by Diem et al. to successfully synthesize self-supporting vanadium oxide nanofiber films demonstrating reasonable electrochemical activity without any conductive agent.38 Etman et al. have also used aqueous media to synthesize and exfoliate V2O5 nanosheets using a reflux based technique with α-V2O5 and VO2 as precursor materials.39,40 However, to the best of our knowledge, bilayered vanadium oxides have not yet been used as an exfoliation precursor.

In this manuscript, we report a simple, low energy technique to exfoliate bilayered vanadium oxide and obtain stable nanoflake suspensions. The δ-LixV2O5·nH2O phase has been selected as a precursor because it has the largest interlayer distance among alkali metal ion preintercalated bilayered vanadium oxides and singly-charged nature of the interlayer Li+ ions.26 Vacuum filtration of the suspensions leads to formation of free-standing films composed of stacked bilayered vanadium oxide nanoflakes. The flakes range from a few nm to approximately 100 nm in thickness and are flexible, forming intricate curved patterns in the film architecture. The enhanced electronic conductivity of the film as compared to the pressed pellets made of precursor material is advantageous for energy storage applications. The developed exfoliation process combined with nanomanufacturing approaches has a potential to produce flexible electrodes and 2D heterostructures with advanced functionalities.22,41

2. Experimental procedure

2.1 Synthesis

2.1.1 Synthesis of δ-LixV2O5·nH2O precursor powder. The synthesis of δ-LixV2O5·nH2O (hereafter called “precursor powder”) was adopted from a previous report.26 In summary, a stoichiometric amount of LiCl (99%, Fischer Scientific™) was dissolved in 15 ml of DI water to which 15 ml of 30% H2O2 solution (Fischer Scientific™) was subsequently added with simultaneous stirring. This step was followed by the slow addition of 500 mg of α-V2O5 powder (99%, Fischer Scientific™). An initial orange-colored transparent solution is obtained indicating the complete dissolution of the α-V2O5 powder and the formation of peroxo-vanadate complexes. After two hours, the temperature was raised to 60 °C and the solution was stirred for another 3 hours that resulted in a gradual color change to deep red. This was followed by a 4-day aging process at room temperature, vacuum filtration, and drying in air at 105 °C overnight.
2.1.2 Exfoliation of δ-LixV2O5·nH2O powder. 250 mg of the precursor powder was placed in a 100 ml vial to which 30 ml of N-methyl-2-pyrrolidone (NMP) was added. A uniform mixture, created using a vortex mixer, was subsequently subjected to probe sonication (power rating of 125 W) for a total duration of 30 minutes. The probe amplitude was 80%, the sonication frequency was 20 kHz, and cycles consisted of pulses of 2 seconds on and 2 seconds off for a total cycle time of 1 hour. At the completion of sonication, the contents of the vial were decanted and centrifuged three times, each at 1500 rpm for a duration of 15 minutes. After the completion of each centrifugation cycle, the supernatant was removed and collected. These supernatant fractions were mixed and vacuum filtered using an alumina filter (0.2 μm pore size). At the completion of filtration, a film with obsidian color was collected on the filter surface and dried at 70 °C in air for 4 hours. Next, it was gently peeled using a razor blade. A schematic of the exfoliation process is shown in Fig. 1.
image file: d1ma00085c-f1.tif
Fig. 1 Schematic illustration of the exfoliation process starting from the δ-LixV2O5·nH2O precursor powder. (A) A photograph of the δ-LixV2O5·nH2O precursor powder (the inset shows the structure of bilayered vanadium oxide; yellow spheres represent stabilizing Li+ ions and water molecules residing in the interlayer region, while their positions are not specified). (B) Precursor powder suspended in NMP. (C) Probe sonication of NMP-dispersed precursor yielding (D) suspensions of exfoliated nanoflakes. (E) Vacuum filtration of the produced suspensions. (F) A photograph of the film formed on the surface of a filter. (G) A photograph of the free-standing film.
2.1.2 Preparation of samples for conductivity measurement. The electronic conductivity of the precursor was calculated using the measured sheet resistance of pressed powder pellets. The pellets were prepared using ∼10 mg of powder to fill a stainless-steel die. The die was placed in a CarverTM hydraulic press for approximately 10–15 seconds under 10[thin space (1/6-em)]000 kPa. The electronic conductivity of the free-standing film was calculated using the measured sheet resistance of a piece of film. A pictorial representation of the steps involved to prepare each sample for the sheet resistance measurement is provided in Fig. S1 (ESI).

2.2. Materials characterization

Phase characterization of the materials was carried out using a Rigaku SmartLab X-Ray diffractometer with Cu-Kα radiation and a 0.02° step size. The distance between the centers of V–O layers (d-spacing) was calculated from the position of the (001) reflection using Bragg's equation. The bulk material morphology was determined using a Zeiss Supra 50 VP scanning electron microscopy (SEM) instrument at a 5 kV accelerating voltage and a 4 mm working distance. To obtain the cross-sectional SEM images, the free-standing film was partially cut with a razor blade and further ripped apart. Scanning transmission electron microscopy (STEM) characterization was performed on a Nion UltraSTEM 100 at an accelerating voltage of 100 kV, a convergence semiangle of ∼31 mrad, and a beam current of approximately 45 pA. Bright-field (BF)-STEM images were acquired using a dose of approximately 6 × 103 e Å−2, below the damage threshold for the material, which was determined to be ∼104 e Å−2 by tracking loss of atomic-scale structure in image series. Local layer orientation mapping was performed by taking a series of fast Fourier transforms (FFT) in small windows across the BF-STEM images, identifying the angle and intensity of the FFT peaks arising from the material lattice in the image, and visualizing them in a stream plot. All data was processed in Python using standard packages. Cross-sectional STEM samples were prepared by standard focused ion beam (FIB) techniques. Samples were stored in a vacuum desiccator at all times other than during the FIB preparation and STEM experiment. The interlayer water content of the materials was measured with a Q50 thermogravimetric analyzer. The degree of hydration was determined by evaluating the weight loss within the temperature range of 30–600 °C in air, following previous findings about temperature range relevant to the evaporation of interlayer water molecules in bilayered vanadium oxides.35 X-ray photoelectron spectroscopy (XPS) was used to identify the changes in the oxidation state of vanadium during the exfoliation process. Measurements were recorded on a Physical Electronics Versa-Probe 5000 using a monochromatic Al Kα source and charge compensation. The high-resolution V2p3 spectra were taken at a pass energy of 23.5 eV with a step size of 0.05 eV. Peak fitting and data analysis were carried out using Casa XPS software. A Shirley background subtraction was used for V2p3 spectra quantification. The sheet resistance was measured using a Jandel instrument utilizing a four-point probe technique. The sheet resistance of the precursor powder and free-standing film was converted to conductivity using eqn (1), where σ is the conductivity, Rs is the sheet resistance, and t is the thickness of the pellet or film.
 
image file: d1ma00085c-t1.tif(1)

3. Results and discussion

XRD patterns of the precursor powder and the free-standing film are shown in Fig. 2A. Both samples exhibit a series of (00l) reflections with the prominent (001) peak indicative of the lamellar ordering. However, the exfoliated sample demonstrates a slightly smaller d-spacing (12.21 Å) compared to the precursor powder (12.68 Å). This result can largely be attributed to the rearrangement of the layers during exfoliation/re-assembly process combined with the variability of the chemical composition in the interlayer region. The amount of crystallographic water as well as preintercalated Li+ ions can change during the exfoliation/drying process. Aside from the peak shift, only (00l) reflections are seen in both the bulk precursor and the free-standing film, indicating that the exfoliation process did not result in phase disintegration or the formation of secondary phases.
image file: d1ma00085c-f2.tif
Fig. 2 Phase and chemical composition characterization of the precursor powder and free-standing film. (A) XRD patterns, (B) TGA weight loss curves and (C) XPS spectra of the V 2p3/2 core level of the δ-LixV2O5·nH2O precursor powder and free-standing film prepared by liquid exfoliation of the precursor followed by vacuum filtration.

Thermogravimetric analysis (Fig. 2B) was used to estimate thermal stability and weight loss of the pristine δ-LixV2O5·nH2O precursor and free-standing film obtained by exfoliation in NMP followed by vacuum filtration. The weight loss between 100 °C and 600 °C corresponds to the loss of interlayer water.35 The bulk precursor sample exhibits an approximately 25% weight reduction compared to an 8.7% reduction demonstrated by the free-standing film. This result can be attributed to the higher interlayer structural water content in the bulk precursor as compared to the free-standing film, which is in agreement with the (001) peak shift in the XRD pattern.42–44 It's likely that the free-standing film has a lower degree of hydration because the exfoliation process occurs in NMP.

X-ray photoelectron spectroscopy (XPS) was used to identify changes in the vanadium oxidation state during the exfoliation process. The XPS survey scans are shown in Fig. S2 (ESI). Fig. 2C shows the V2p3/2 high resolution spectra for the precursor and free-standing film. Both scans were deconvoluted into peaks located at approximately 517 eV and 516 eV, corresponding to V5+ and V4+ valence states, respectively. The vanadium in the precursor powder is predominately in a 5+ oxidation state. In contrast, there is significant amount of V4+ in the free-standing film. Similar phenomenon of vanadium reduction post exfoliation process has been previously observed for α-V2O5 phase.36 The reduction in vanadium could be attributed to an increase in oxygen vacancies formed during the exfoliation process.45

To directly examine the structure of the film, we turned to electron microscopy. Fig. 3(A and B) shows SEM images of the top view of the precursor powder and free-standing film, respectively. The precursor powder exhibits a crumpled sheet-like morphology. A notable change in appearance is observed upon exfoliation, revealing a more planar surface structure. Cross-sectional SEM images of the film (Fig. 3(C and D)) demonstrate multiple layers that are stacked uniformly one above the other, with lateral flake dimensions of hundreds of nanometers or more (Fig. 3B). The distribution of the layers can be observed in greater detail in Fig. S3 (ESI).


image file: d1ma00085c-f3.tif
Fig. 3 Morphology characterization of the pristine and exfoliated bilayered vanadium oxides. Top view SEM images of (A) the δ-LixV2O5·nH2O precursor powder and (B) free-standing film. (C and D) Cross-sectional SEM images of the free-standing film obtained via liquid exfoliation process followed by vacuum filtration.

Additional details about the morphology of the flakes within the free-standing film were obtained by aberration-corrected BF-STEM imaging, as shown in Fig. 4. The alternating light and dark layers in these images originate from the interlayer space and vanadium oxide bilayer lattice, respectively. Fig. 4A shows a representative image of the atomic-scale structure of a flake, which typically contains on the order of 10–100 vanadium bilayers. Fast Fourier transforms (FFTs) of images spanning hundreds of nanometers, as shown in Fig. 4B, reveal that flakes are generally oriented in a consistent direction, but with a fairly broad distribution of local orientations, suggesting a variety of local flake structures are present. The FFTs additionally provide the mean bilayer spacing across this field of view, which was 9.9 Å in the region imaged for Fig. 4B. The discrepancy in d-spacing values measured through the XRD and TEM characterization can be related to bulk and local nature of the measurements, respectively. Additionally, film grinding prior to the XRD measurements could facilitate absorption of water from air causing expansion of the layers. Local structures can also be directly observed in the BF-STEM images, providing information about flake thickness, such as in Fig. 4C, or regions where flakes delaminate, such as in Fig. 4D, for example. In addition, imaging revealed that flakes can take on a curved geometry, as shown in Fig. 4E. This property is most clearly seen in Fig. 4F, where the local orientation of the flake lattice has been visualized in a stream plot, where the stream line direction is perpendicular to the bilayer stacking direction and stream line brightness corresponds to the magnitude of lattice contrast. Here, a single continuous flake ∼100 nm across contains vanadium bilayers that are oriented both vertically and horizontally within a few hundred nanometers of each other. This observation indicates that the exfoliated flakes are able to bend without compromising the bilayer structure. Based on the combination of SEM and STEM imaging, the probe sonication-based exfoliation technique results in conversion of crumpled sheets to 2D hierarchically arranged straightened nanoflakes. These flakes, arranged in ordered and flexible stacks, should therefore provide enhanced electron transport that can lead to potential applications as electrodes for electrochemical energy storage.


image file: d1ma00085c-f4.tif
Fig. 4 High-resolution cross-sectional STEM analysis of free-standing film flake structure. (A) BF-STEM imaging of flake cross-sections revealed large regions of continuous atomic-scale structure. (B) FFTs of large BF-STEM images covering hundreds of nanometers showed that layers generally orient to a consistent direction within the film, but with a distribution of local flake orientations. Local structural features were directly observed in BF-STEM images, such as (A) local flake thickness, here ∼45 nm, and (B) locations where layers delaminate. (E) Bending of flakes over hundreds of nanometers was also observed in some regions, and (F) local layer orientation mapping was used to enhance visualization of these features, with line direction perpendicular to the local bilayer stacking direction and line brightness representing the lattice contrast in the corresponding BF-STEM image.

To confirm whether the material does indeed have enhanced electron transport, we performed conductivity measurements, summarized in Table 1. The measurements showed that the conductivity of the free-standing film is an order of magnitude higher than that of the pellets prepared by pressing precursor powder. For example, precursor powder samples have individual conductivities of 8.7 × 10−5 (sample A) and 6.0 × 10−5 S cm−1 (sample B), and the film, prepared by vacuum filtration of mixed suspensions prepared by exfoliation of samples A and B, exhibited a conductivity of 4.2 ×·10−4 S cm−1 (Table 1). The higher conductivity values of the film can be attributed to the formation of a more uniform and homogenous layers upon exfoliation with fewer boundaries in lateral space. Additionally, partial reduction of vanadium leading to the mixed vanadium oxidation state of V4+/V5+ in the film could contribute to the increase in measured conductivity values.45 To confirm this result, multiple batches of precursor powders and films were tested, and each film showed a similar increase in conductivity. There are more precursor data points because multiple precursor samples were frequently combined to create a film.

Table 1 Four-probe conductivity measurement results obtained on pellets made by pressing the δ-LixV2O5·nH2O precursor powder and corresponding films prepared by vacuum filtration of the exfoliated precursor in NMP. Precursors A and B were used to prepare film 1; precursors C and D were used to prepare film 2; and precursor E was used to prepare film 3
Precursor sample ID Precursor pellet thickness (mm) Precursor conductivity (S cm−1) Film sample ID Film thickness (mm) Film conductivity (S cm−1)
A 0.013 8.7 × 10−5 1 (A + B) 0.0035 4.2 × 10−4
B 0.022 6.0 × 10−5
C 0.021 4.2 × 10−5 2 (C + D) 0.0014 3.5 × 10−4
D 0.096 3.6 × 10−5
E 0.115 6.4 × 10−6 3 (E) 0.0042 4.0 × 10−4


4. Conclusion

This work demonstrates successful exfoliation of bilayered δ-LixV2O5·nH2O powder for the first time. Bulk precursor was prepared using a low-temperature sol–gel process involving through-synthesis insertion of Li+ ions into the interlayer region of the growing layered oxide phase, called chemical preintercalation. Exfoliation was achieved using a simple probe sonication technique in NMP solvent. Subsequently, free-standing films were fabricated by vacuum filtration of the produced suspensions. Structural and chemical characterization showed that the exfoliation process did not result in phase degradation or formation of secondary impurity phases. XRD patterns demonstrated a slightly smaller interlayer spacing for the exfoliated sample than its bulk counterpart, which has been attributed to the restacking and changes in the interlayer region chemistry. The exfoliation process resulted in a change of morphology from thick crumpled sheets to stacked nanoflakes. This change in morphology likely assisted in the enhanced electronic conductivity of free-standing films (∼10−4 S cm−1), which is an order of magnitude higher than that of the precursor powder (∼10−5 S cm−1).

The produced films can be utilized in a number of research applications, most notably as a “free-standing” electrode in metal-ion rechargeable battery systems. The increased conductivity is especially important for electrochemical energy storage where high electronic conductivities are important for fast charge and discharge applications. This top-down exfoliation technique provides an important path forward to develop exfoliated layers, which can serve as a key component of 2D heterostructures. Lastly, this result could be adapted for the exfoliation of other layered hydrated metal oxides with expanded interlayer regions such as titanates32 or tungsten oxides.46

Author contributions

E. P. developed the concept and designed the experiments. L. H. carried out synthesis including exfoliation and free-standing film formation experiments. S. M. performed XRD characterization and supervised L. H. in running electronic conductivity measurements. R. A. carried out XPS characterization. M. Z. performed STEM imaging and image analysis. All authors contributed to the interpretation of obtained experimental data and writing of the manuscript.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

This work was supported by the National Science Foundation under Grant No. DMR-1752623 and Leading Foreign Research Institute Recruitment Program funded by the Korean National Research Foundation (NRF) via the NNFC-KAIST-Drexel-SMU FIRST Nano2 Co-op Center (2016K1A4A3945038, 2015K1A4A3047100). XRD characterization and conductivity measurements were supported and as part of the Center for Mesoscale Transport Properties, an Energy Frontier Research Center supported by the U.S. Department of Energy, Office of Science, Basic Energy Sciences, under award #DE-SC0012673. Scanning transmission electron microscopy was conducted at the Center for Nanophase Materials Sciences, which is a DOE Office of Science User Facility. We thank Drexel's Materials Characterization Core (MCC) facility for providing access to characterization instruments.

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Footnote

Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ma00085c

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