Open Access Article
José A.
Márquez
*a,
Jon-Paul
Sun
b,
Helena
Stange
a,
Hasan
Ali
c,
Leo
Choubrac
a,
Stefan
Schäfer
a,
Charles J.
Hages
ad,
Klaus
Leifer
c,
Thomas
Unold
a,
David B.
Mitzi
be and
Roland
Mainz
*a
aHelmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner-Platz 1, 14109 Berlin, Germany. E-mail: jose.marquez_prieto@helmholtz-berlin.de; roland.mainz@helmholtz-berlin.de
bDepartment of Mechanical Engineering and Materials Science, Duke University, Durham, North Carolina 27708, USA
cDivision of Applied Materials Sciences, Department of Engineering Sciences, Angstrom Laboratory, Uppsala University, SE 752 37 Uppsala, Sweden
dUniversity of Florida, Department of Chemical Engineering, 1006 Center Drive, Gainesville, FL 32611, USA
eDepartment of Chemistry, Duke University, Durham, North Carolina 27708, USA
First published on 28th May 2020
The earth-abundant quaternary compound Cu2BaSnS4 is being currently studied as a candidate for photovoltaics and as a photocathode for water splitting. However, the chemical stability of this phase during synthesis is unclear. The synthesis of other quaternary tin–sulphur-based absorbers (e.g., Cu2ZnSnS4) involves an annealing step at high temperature under sulphur gas atmosphere, which can lead to decomposition into secondary phases involving Sn loss from the sample. As the presence of secondary phases can be detrimental for device performance, it is crucial to identify secondary phase chemical, structural and optoelectronic properties. Here we used a combination of in situ EDXRD/XRF and TEM to identify a decomposition pathway for Cu2BaSnS4. Our study reveals that, while Cu2BaSnS4 remains stable at high sulphur partial pressure, the material decomposes at high temperatures into Cu4BaS3 and the hitherto unknown compound Cu2Ba3Sn2S8 if the synthesis is performed under low partial pressure of sulphur. The presence of Cu4BaS3 in devices could be harmful due to its high conductivity and relatively lower band gap compared to Cu2BaSnS4. The analysis of powder diffraction data reveals that the newly identified compound Cu2Ba3Sn2S8 crystallizes in the cubic system (space group I
3d) with a lattice parameter of a = 14.53(1) Å. A yellow powder of Cu2Ba3Sn2S8 has been synthesized, exhibiting an absorption onset at 2.19 eV.
The optoelectronic quality and performance of chalcogenide compound semiconductor devices strongly depend on secondary phases that might coexist with the main phase in the absorber. For the case of CZTS, typically found secondary phases are Cu2−xS, ZnS, Cu2SnS3, SnS, Sn2S3 and SnS2, from which some are more detrimental than others depending on their optoelectronic properties.9 The presence of secondary phases in multinary chalcogenide films can derive from several factors including: (1) an average film chemical composition outside of the single-phase region of the quaternary compound in the phase diagram10 – e.g., the segregation of Cu2−xSe in Cu-rich Cu(In,Ga)Se2 (ref. 11) and of various binary compounds in kesterites;10 (2) the chemical decomposition of the multinary compound driven by an oxidation–reduction process and loss of components into the gas phase, for example, the reduction of Sn4+ to Sn2+ in CZTS leading to the formation of volatile SnS;12 and (3) decomposition of the quaternary compound upon solid-state reaction with another material, e.g. CZTS decomposition into binaries when in contact with Mo.13
The synthesis of polycrystalline chalcogenide films typically involves a high-temperature processing step during which crystal growth occurs. Under these conditions, Sn-containing quaternary chalcogenides can be unstable (as shown for CZTS) and decompose into secondary phases, resulting in the loss of volatile Sn compounds.14 This Sn-loss process has been shown to be detrimental for solar cells and should be avoided by choosing appropriate synthesis conditions.12,15 Beyond secondary phases, the reduction of Sn4+ to Sn2+, associated with deep defects in CZTS, induces strong structural relaxation that may lead to large electron and hole capture coefficients, enhancing non-radiative recombination.16,17 As CBTS also contains Sn, this might also present a problem for the optoelectronic performance of devices fabricated from this compound (even for relatively low concentrations of these defects). To the extent that these defects are important, we expect that anti-site defect concentrations will be sensitive to the growth conditions and final film stoichiometry. To optimize the synthesis conditions for both secondary phases and defects it is crucial to have detailed knowledge of the decomposition mechanisms of the targeted compounds. Experimental determination of the decomposition reactions of these compounds is challenging, and specialised methods—i.e., such as in situ characterization of structure and composition—are required to fully understand the chemistry of these processes.14,18
Here, we fully determine the decomposition reaction of CBTS as a function of temperature and under different reaction atmospheres by a combination of in situ energy-dispersive X-ray diffraction and X-ray fluorescence (EDXRD/XRF) and ex situ transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDX).
The EDXRD/XRF spectra of the CBTS sample (Fig. 1a) before starting the annealing (blue line) and at the maximum temperature of 560 °C (red line) for the “S-anneal” experiment show only diffraction peaks attributed to the reference lines for the reflections of the CBTS P31 phase (green vertical lines). A shift of the diffraction reflections toward lower photon energies is observed as a result of thermal expansion for the high temperature data. The intensities of the fluorescence signals of Sn and Ba (Sn-Kα, Sn-Kβ, Ba-Kα) at 560 °C (red) are equal to those before annealing (blue). Hence, we conclude that CBTS remains stable and that no Sn loss occurs during the heating in a saturated sulphur atmosphere up to 560 °C (at least over the 20 min timeframe of the dwell at high temperature).
The EDXRD/XRF spectra of the experiment performed with the “vacuum anneal” before the annealing step and at 560 °C are shown in Fig. 1b. Here, in contrast to the previous “S-anneal” case, the intensity of the Sn fluorescence signals is clearly reduced at 560 °C, indicating Sn loss in the sample during annealing. Additionally, a comparison of the diffraction peaks at 560 °C with the green reference lines shows that CBTS (P31) is not present anymore in the sample (Fig. 1b). This result reveals that CBTS, as previously observed for CZTS, decomposes at high temperatures under low sulphur partial pressure conditions. In addition to this observation, new reflections appear in the spectrum at 560 °C, indicating the formation of new phase(s).
To better understand the interplay of the CBTS decomposition and formation of secondary phases during the “vacuum anneal” condition, we analyze time-resolved EDXRD/XRF spectra recorded during processing, as shown in Fig. 2a and b. Three clear regions can be identified in the evolution of the spectra with process time and temperature:
Region I ranges from the beginning of the heating ramp until a temperature of around 540 °C. Here, only the fluorescence peaks of Sn and Ba and the diffraction signals of CBTS (P31) are observed (Fig. 2b). No other secondary phases are identified in this region. A progressive shift of the position of the CBTS diffraction peaks toward lower photon energies is observed as a result of thermal expansion, corresponding to a thermal expansion coefficient of 4.01 × 10−5 ± 2.5 × 10−7 K−1 (ESI Fig. S2†).
Region II extends from 540 °C to shortly after the end of the dwelling step at 530 °C (during cooling). Here, the CBTS diffraction signal vanishes and new diffraction signals appear, attributed to the formation of two secondary phases BaCu4S3 and Cu2Ba3Sn2S8. The assignment of BaCu4S3 with a space group Pnma (ICSD 15138) at high temperature is based on a peak match with references from the ICSD crystallographic database (Fig. S1†). Whilst the properties and the crystal structure of BaCu4S3 are documented in literature,19 no report of the phase Cu2Ba3Sn2S8 (or alternatively Ba3Cu2Sn2S8) could be found in literature. The assignment of Cu2Ba3Sn2S8 is based on a combination of the EDXRD spectra and compositional data, as explained in detail below (Sec. 2.2). The increase of the intensity of the diffraction signals of the secondary phases occurs simultaneously with the decrease of the intensity of the CBTS diffraction signals and the decrease of the Sn fluorescence peaks at the transition from Region I to Region II (Fig. 2d). While the CBTS signals completely vanish, the intensity of the Sn fluorescence signals reach a stable level of approximately 50% of its initial value (Fig. 2c). This evolution indicates that the decomposition of CBTS is accompanied by Sn loss, as in CZTS.14,20 For the case of CZTS, the decomposition reaction leads to the formation of Cu–S, ZnS and Sn–S binaries and, in the absence of a sulphur atmosphere, to the complete loss of Sn. However, we find that CBTS decomposes into ternary BaCu4S3 and the quaternary compound Cu2Ba3Sn2S8. Since the latter phase contains Sn and does not further decompose at 560 °C (over the 20 min timeframe of the dwell), Sn loss from the film is constrained, in contrast to the decomposition of CZTS, where Sn is lost completely from the film under the same annealing conditions.
Region III starts shortly after the beginning of the cooling step. An increase of the intensity of the Sn fluorescence peaks is observed in this stage, indicating that some Sn remained in the reactor and is partially reincorporated into the sample during cooling. The increase in the Sn peak intensity during cool-down occurs at around ∼500 ± 30 °C (86 minutes), recovering up to 80% of its initial intensity. As the Sn intensity increases in this region, the peaks associated with CBTS reappear (see Fig. 2c and d). Simultaneously, the diffraction signals of Cu2Ba3Sn2S8 decrease in intensity while the signals of BaCu4S3 disappear. This result suggests that both compounds react with the Sn-containing gas phase, resulting in the formation of CBTS. At the end of the process, only diffraction signals of CBTS and Cu2Ba3Sn2S8 are observed in the spectra.
![]() | ||
| Fig. 3 (a) Bright-field TEM image of the cross-section of the sample prepared with the “vacuum anneal” condition. (b) Selected area electron diffraction pattern acquired from the region marked by a red circle in (a). A reflection corresponding to a lattice spacing 3.88 Å (attributed to the reflection of Cu2Ba3Sn2S8 at around ∼30 keV in Fig. 2b) is marked with small red circles, which in turn was used to produce the dark field image shown in (c). The dark field image shows a distinct grain of the secondary phase (red arrow). (d) HAADF image of the same region of the sample as shown in (c). The green box shows the region where EDX maps have been prepared for (e) Cu, (f) Ba, and (g) Sn. The dumbbell-shaped region (white dashed line) is Cu-poor and Ba-rich in comparison to the remainder of the sample. | ||
| Element | STEM-EDS secondary phase | Stoichiometric Cu2Ba3Sn2S8 | STEM-EDS majority phase | Stoichiometric Cu2BaSnS4 |
|---|---|---|---|---|
| Cu | 15.5 ± 0.6 | 13.3 | 26.0 ± 0.9 | 25.0 |
| Ba | 21.3 ± 2.2 | 20.0 | 14.1 ± 1.4 | 12.5 |
| Sn | 15.2 ± 1.6 | 13.3 | 13.2 ± 1.3 | 12.5 |
| S | 48.0 ± 1.6 | 53.3 | 46.8 ± 1.6 | 50.0 |
Based on the compositional ratios obtained from the TEM-EDX data, we deduce that a compound with the stoichiometry of Cu2Ba3Sn2S8 is a possible candidate. No reference in literature could be found for Cu2Ba3Sn2S8. However, Tampier synthesized the compound Ag2Sr3Ge2Se8, and reported its structure with a cubic unit cell and lattice parameter a = 14.69 Å and space group I
3d.21 We used this structure as an initial model, modified it to the Cu2Ba3Sn2S8 stoichiometry, and scaled the unit cell volume to match the lattice plane distances determined from the EDXRD data. The comparison of simulated XRD patterns for this model shows a good match with the reflections observed in the EDXRD data (ESI Fig. S1a†).
To verify the assignment of this phase, a powder sample was synthesized by combining Cu2S, BaS, SnS, and S in a 1
:
3
:
2
:
2 ratio and heating to 560 °C (See Experimental methods for additional details). Several additional attempts to synthesize the compound at different temperatures (i.e., 500, 525 and 600 °C) resulted in samples with a larger volume fraction of secondary phases. We also attempted the synthesis of single crystals of this phase using a starting Cu2Ba3Sn2S8 stoichiometry powder with additional binary sulfide reagents added to promote crystal growth.22 For each of these attempts, the resulting samples presented a larger volume fraction of the CBTS phase than for the 560 °C solid-state reaction. Fig. 2 suggests that the Cu2Ba3Sn2S8 phase primarily appears at high temperature. This apparent stability profile seems to hinder both crystal growth, as well as room-temperature single-phase powder formation. The powder diffraction pattern in Fig. 4a is consistent with the presence of the above constructed Cu2Ba3Sn2S8 structure with a space group I
3d as the main phase. However, the powder is not single phase and additional reflections can be attributed to CBTS and BaSO4 (Fig. 4a). The origin of the oxygen is currently unknown, but it might arise from an incomplete drying of the quartz tube or from partially oxidized precursors. Assuming these three phases being present, the measured powder pattern could be successfully fitted with the Pawley method (black line in Fig. 4a), resulting in a lattice parameter for Cu2Ba3Sn2S8 of a = 14.53(1) Å.
![]() | (Reaction 1) |
This reaction is consistent with the observed decrease of the Sn Kα signal during the decay of CBTS, as part of the Sn is lost from the sample by evaporation of SnS. The Sn reincorporation observed during the cooling stage additionally proves the reversibility of the formation/decomposition reaction of CBTS from/to Cu2Ba3Sn2S8, BaCu4S, SnS (g), and S2 (g). We note that the actual chemistry of the gas phase products in reaction (1) can not be determined experimentally with precision. This means that the products SnS (g) and S2 (g), could also be replaced by SnS2 (g) in Reaction (1).
To check if this reaction is quantitatively in accordance with the Sn Kα signal decrease by ∼50%, XRF simulations were performed assuming that reaction (2) takes place with a variation of x:
![]() | (Reaction 2) |
(Note that for a given x there is only one solution for α, β, γ, and δ). An exact match between measurement and simulation is gained with 2x = 5.7. A BaCu5.6S4.5 phase is reported in the literature, but the structure does not agree with the observed EDXRD reflections. The XRF simulations assuming 2x = 4 (i.e., BaCu4S3) results in a 10% larger decrease of the Sn Kα signal (60% compared to the observed 50%, see Fig. 2c). Possible reasons for this discrepancy could be that (a) the initial composition of CBTS was not perfectly stoichiometric or (b) the phases have broad stoichiometric existence regions, which are not considered in reaction (2), for example, Cu-rich BaCu4S3.
:
3
:
2
:
2 ratio, ground with mortar and pestle, and cold-pressed, all in a N2-filled glovebox. Pellets were sealed under dynamic vacuum (10−6 torr) in fused silica ampules. Ampules were heated at 550 °C for 96 h and rapidly quenched to room temperature. The resulting material was ground, pressed, and annealed under the same conditions three additional times.
Powder X-ray diffraction measurements were carried out using a PANalytical Empyrean diffractometer using Cu Kα radiation under ambient conditions.
Diffuse reflectance measurements were performed with an Enlitech QE-R Spectral Response Measurement System. Bandgaps were determined by transforming the diffuse reflectance spectra with the Kubelka–Munk function,23F(R), defined as F(R) = (1 − R)2/2R, where R is the diffuse reflectance. Direct bandgaps were extracted by determining the onset of absorption from Tauc plots by plotting (F(R))2vs. hν.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d0ta02348e |
| This journal is © The Royal Society of Chemistry 2020 |