Open Access Article
Xingchen Liu
and
You-Lo Hsieh
*
Department of Biological and Agricultural Engineering, University of California, Davis, California 95616, USA. E-mail: ylhsieh@ucdavis.edu
First published on 7th September 2020
Two dimensional films and paper-like structures (60–170 μm thick) have been facilely fabricated by casting ethanolic dispersions of amphiphilic and amphoteric protein microfibrils (ca. 1.3 μm width; 53 μm length) under controlled temperatures and moisture levels. Surface hydrophilicity or hydrophobicity can be easily tuned by the abillity of the highly responsive microfibers to self-organize at the interface to mimic the hydrophilicity or hydrophobicity of cast substrates. For instance, surfaces cast on hydrophobic polystyrene or Teflon were moderately hydrophobic with water contact angles (WCAs) of 54°–71° while those on hydrophilic glass or exposed to air were hydrophilic (WCAs: 5°–10°). Thin film dried in the presence of moisture (60% RH) at 65 °C had the highest crystallinity (CrI: 56%) and β structure (64%), including 48% β-sheet form, and exhibited moisture-responsive Tg, pH-responsive planar swelling, and excellent wet resiliency in extremely acidic (pH = 0) to basic (pH = 10) conditions. The pH-dependent release of highly water-soluble cationic methylene blue bound to protein microfibril (SPMF) films attests to their amphoterism and demonstrates the applicability of such 2D structures for pH-dependent controlled release of other cationic and anionic species. Such versatility of amphiphilic and amphoteric protein microfibrils can be engineered into 2D structures with tunable surface hydrophilicity and hydrophobicity, moisture- and pH-responsive behaviors and controlled release capabilities.
Soy proteins (SPs) contain amino acids with 18.0 mol% –NH2 and 20.5 mol% –COOH and are the most abundant6 and sustainable7 natural polyampholytes. However, processing large, complex globular proteins such as SPs into any structure is challenging. We had previously validated a simple shear force process to disperse the complex and heterogeneous SPs into homogeneous aqueous colloids that exhibit the same amphiphilicity and amphoterism expected of the original SPs. With a 4.51 isoelectric point,8 aq. SP colloids have been electrospun into ultra-fine (231 nm wide) fibers to exhibit excellent amphoteric characteristics to rapidly and selectively adsorb/desorb both cationic and anionic dyes.9 As β-sheet secondary protein structures represent the most stable form as shown in spider silk proteins,10 increasing such β structures may help to improve properties such as solubility and mechanically strength. Indeed, amphiphilic SP microfibrils (SPMFs) were robustly generated by ice-templating colloidal SPs to self-assembled laminated fibrous products and then selectively disassembling in polar liquids.11 All these processes have involved only shear force and are completely aqueous. Further transforming the secondary structural transition of SPs into more β-sheets has the potential to render the whole matrix water-insoluble without needing additional chemical crosslinkers.
In this work, ethanol (EtOH) dispersion of 1.3 μm (±0.3 μm, N = 150) wide and 53 μm (±30 μm, N = 50) long SPMFs were cast into 2D thin sheets to investigate how hydrophobic or hydrophilic substrates and drying temperatures and moisture levels might influence their amphiphilic and amphoteric characteristics, secondary structure, and aqueous solubility. Surface morphology and wettability, moisture regain, and pH-responsive swelling behaviors of these 2D protein structures were thoroughly studied. The highly water-soluble cationic methylene blue (MB) was used as a model for the controlled release study in vitro. MB at 0.8 mM previously shown to be facilely bound to SPMFs by directly and homogeneously dispersing in colloids at 94.1% efficiency10 was cast into 2D thin films. MB is a bio-active ingredient in pharmaceutical preparations,12 a promising photosensitizer for catalysis, photodynamic therapy and wound healing, possessing a high quantum yield of 1O2 generation with the excitation in the therapeutic window (600–900 nm). Immobilization of MB on a solid matrix is particularly of interest to avoid being reduced into the inactive leucomethylene blue in systemic administration.11
| Sample | Temp. (°C) | RH (%) | Vacuum | Time (h) | Appearance | Thickness (mm, N = 3) |
|---|---|---|---|---|---|---|
| 1 | 21 | 30–35 | No | 72 | Pale yellow, translucent | 0.09 (±0.01) |
| 2 | 21 | 30–35 | Yes | 16 | Nearly white, opaque | 0.17 (±0.02) |
| 3 | 21 | 75–82 | Yes | 48 | Pale yellow, translucent | 0.06 (±0.02) |
| 4 | 65 | <8 | No | 2 | Nearly white, opaque | 0.17 (±0.03) |
| 5 | 65 | 55–60 | Yes | 2 | Pale yellow, translucent | 0.06 (±0.02) |
How SPMFs organize in relationship to the surfaces in contact was further elucidated by the water wetting contact angle measurements of top air-facing and bottom cast substrate-facing surfaces. All air-facing surfaces were similarly highly hydrophilic (WCA: 5°–10°), irrespective of their roughness or drying conditions. The bottom surfaces dried on the hydrophobic PS were remarkably more hydrophobic and slightly variable, ranging from 54.3° to 70.9° (Fig. 1). Water droplets wetted all the top surfaces immediately but retained the meniscus for ca. 2 min on the bottom surfaces of paper-like #2 and #4 (Fig. S6†). Water droplets placed on the bottom surfaces of the more hydrophobic films (#1, 3, 5) caused them to bend away and roll off. The more hydrophobic (66.9° and 67.9°) bottom surfaces of #3 and 5 films were relatively smooth with lower respective average RMS roughness of 44.0 nm and 37.6 nm than their rougher respective 138.8 nm and 164.0 nm RMS but hydrophilic (5°–10°) top surfaces (Fig. S7†). Therefore, the hydrophobic bottom surfaces of these films were attributed to their chemical nature, not topography.
SPMFs were also dried on a more hydrophilic glass Petri dish and an even more hydrophobic Teflon plate to further illustrate how the substrate surface hydrophilicity or hydrophobicity impacts the organization of SPMFs on which dried against. Faster drying under vacuum (#2) or with less moisture (#4) led both bottom glass-facing surfaces to be very hydrophilic (5°–10°), but their top air-facing surfaces had respective average WCA of 47.3 ± 4.1° and 26.3 ± 4.4° (N = 5). Intriguingly, SPMFs facing the highly hydrophilic and hydrogen bonding glass not only mimic the surface to be highly hydrophilic, but such organization also affected their top surfaces to be more hydrophobic than all those cast in the hydrophobic PS. Dried under condition of #1, the film bottom surface was so strongly adhered to the glass surface to be completely peeled off, a clear sign of the intense H-bondings formed during slow drying on the highly polar glass surface. The film dried on Teflon plate, on the other hand, showed similar water contact angles on the top air-facing surface (ca. 5°–10°) and bottom Teflon facing surfaces (ca. 50°–60°) as those on the PS under the same conditions. Interestingly, SPMFs organized similarly on the more hydrophobic Teflon as PS. As demonstrated, amphiphilic SPMFs have shown to reorient their hydrophobic and hydrophilic moieties according to the hydrophilicity or hydrophobicity of the substrates upon which to dry and as such the surfaces exposed to hydrophobic PS were moderately hydrophobic than the very hydrophilic top air-exposing surfaces. Drying on hydrophilic glass surface induce not only organization of hydrophilic SPMF moieties at the contact surfaces but affect across the entire 60 μm thickness to the air interface. More hydrophobic Teflon surface did not induce further hydrophobicity than PS.
The contact angle of a rough surface is defined by cos
θ* = r
cos
θ, where θ* is the apparent contact angle at equilibrium state; θ is the Young's contact angle for the ideal surface of the same material; and r is the roughness ratio, which is the ratio of the true area to the apparent area of the surface or >1 for a rough surface. While surface roughness is known to reduce or increase the apparent wetting contact angle θ* of respective hydrophilic or hydrophobic surfaces,13 the small roughness differences between the relatively smooth top and bottom of the translucent films (#1, 3, 5) and those the highly porous paper-like top and bottom surfaces (#2, #4) had led to the conclusion that the different wetting behaviors between the top and bottom surfaces were attributed to their different surface chemical nature resulting from conformational orientation of amphiphilic SPMFs. Most intriguingly, highly hydrophilic surfaces (5°–10° WCA) to moderately hydrophobic surfaces (50°–70° WCA) can be produced from amphiphilic SPMFs by simply altering the hydrophilic (glass) or hydrophobic (PS, Teflon) nature of the casting surfaces.
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| Fig. 2 Characteristics of EtOH cast SPMF: (a) XRD patterns with CrI values, (b) amide I peak by FTIR-ATR, (c) % secondary structure composition, (d) TGA, and (e) DTA. | ||
All EtOH cast SPMF samples remained hygroscopic but contained slightly more bound water moisture, losing 8.0–11.5% more gradually at 150 °C as compared to 7.0% loss from FD SPs at 80 °C (Fig. 2d). All samples also decomposed at similar on set temperature ca. 215 °C but exhibited 4.5–6.2 °C higher peak degradation temperature (Tmax) than FD SPs except for those dried at 65 °C (Fig. 2e). Particularly, the highest Tmax of #5 may be attributed to its highest β forms.
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| Fig. 3 Moisture and water effects on EtOH cast SPMF samples: (a) moisture regain values at different RH (detailed in Table S2†); (b) DSC of #5 conditioned at different RH; (c) planar swelling ratio (Sp, N = 3) of #3 and 5 at pH 0–10. | ||
All five EtOH cast SPMF samples conditioned at 65% RH and 21 °C would break upon folding at 180° but became foldable when conditioned at and above 80% RH, indicating their flexural strength to be strongly improved with substantially absorbed moisture. The glass transition temperature (Tg) of the most crystalline and structurally ordered #5 became more discernable with increasing presence of moisture from 0 to 30–35 and 85–90% RH, i.e., the first Tg1 dramatically decreased from 193.1 °C to 44.3 and −11.8 °C while the second Tg2 slightly dropped from 222 °C to 212 °C and 208 °C, respectively (Fig. 3b). These two Tg may correspond to β-conglycinin and glycinin.22 The below ambient temperature Tg1 (−11.8 °C) affirms the plasticizing effect of bound moisture to explain the foldable and rollable ability of #5 in a highly humid environment. Such moisture dependent Tg suppression has been observed on silk cast films but at lower extents.23
Upon water immersion, only #3 and #5 remained intact for at least two weeks where the others either spontaneously disintegrated (#2, 4) or broken into pieces after 24 h (#1). Both #3 and #5 swelled instantaneously and with increasing pH from 0 to 10 in the planar directions to reach equilibrium within 5 min, losing less than 5% mass over two weeks, but completely disintegrated at pH 12 within 10 min. For #3 and 5, the planar swelling (Sp) was lowest at pH 3 (1.17 and 1.52), near the isoelectric point of SPs (PI = 4.51), much higher at pH 10 (1.87 and 1.59) and the highest Sp of ca. 2.24 at pH 1 (Fig. 3c and Table S3†). At pH 10, planar Sp of #3 would increase further to 4.13 and 4.63 after one and two weeks, respectively (Fig. 3c and Table S3†). Both could be air-dried to their original sizes and re-swollen similarly and remained resilient in water for at least another two weeks (Fig. S9†). Swelling in thickness was below 0.01 mm, the limit of Vernier scale used.
The outstanding pH-dependent swelling of #3 and 5 clearly reflects the amphoteric nature SPMFs that can be deprotonated into anionic –COO− or protonated into cationic –NH3+ below or above their PI, generating repulsive forces under extremely acidic (pH = 0) and basic (pH = 10) conditions. The wet resiliency may also be attributed to not only the high content of ordered secondary structures (84.5 and 85.9%) and CrI (both 56.0%) but also the higher degree of inter-microfibril fusion induced by moisture annealing (#3) and high temperature (#5).
:
1, w/w) mixture was dispersed in EtOH as microfibrils in 1.2–1.3 μm widths and 20–100 μm lengths (Fig. 4a), similar to pristine SPMFs, and encapsulating ca. 94.1% MB.10 The EtOH cast film of SP/MB microfibrils also exhibited swift pH dependent planar swelling (Fig. 4b), but slightly less (Tables S4 vs. S3†). MB releases at pH 1.5, 4.5 and 7.4 were monitored over time in three respective HCl/KCl, CH3COOH/CH3COONa, PBS buffers. At pH 7.4, MB was released at three stages of 7.53% in 5 min (stage I), then distinct 17.8% (stage II) and 31.9% (stage III) in 1.4 h and 168 h, respectively (Fig. 4c, d and Table 2). Overall, 57.2% MB was released and the substantially slower release in the III stage (31.9%, 168 h) is attributed to the deprotonation of carboxylic acid groups pH 7.4 (Fig. 4c, d and Table 2). Under extremely acidic pH 1.5, rapid release 48.8% MB occurred within the first 5 min, followed by another 36.4% in the next 1 h (Fig. 4c, d and Table 2), turning the originally dark blue SP/MB films to pale yellow (not shown). The highest 85.2% MB release in 1 h was attributed to protonation of the primary amines at pH 1.5 produces positive charges to not only repel cationic MB molecules but also cause the largest swelling (Sp = 1.38–1.49) (Table 2). At pH 4.5, 27.4% MB was released in 5 min then another 40.6% within 12 h (Fig. 4c, d and Table 2). A total 68.0% MB released in ca. 12 h was attributed to the weakly bound MB due to the almost zero net charge of SPs and slight swelling.
| pH | Release stage | Time (h) | Cumulative release (%) | Release exponent, n | Correlation coefficient, R2 |
|---|---|---|---|---|---|
| 7.4 | I | 0.08 | 7.53 | N.A. | N.A. |
| II | 1.4 | 17.8 | 0.42 | 0.9922 | |
| III | 167.7 | 31.9 | 0.17 | 0.9320 | |
| 4.5 | I | 0.08 | 27.4 | N.A. | N.A. |
| II | 11.6 | 40.6 | 0.18 | 0.9986 | |
| 1.5 | I | 0.08 | 48.8 | N.A. | N.A. |
| II | 0.7 | 36.4 | 0.24 | 0.9765 |
The cumulative release of MB at three pH levels fitted the Korsmeyer–Peppas model well with R2 of 0.93–0.99 (Table 2 and Fig. S10†). The release exponent of MB was less than 0.5 except for the initial stage of burst release, corresponding to the quasi-Fickian diffusion mechanism that commonly observed in a polydisperse release system,24,25 in which MB diffused through a swollen and positively/negatively charged matrix. This controlled release behavior of cationic MB may be extended to other cationic compounds as well as anionic species due to the amphoterism of SPMFs.
:
MB = 40
:
1, w/w, 1.025 w%) were placed in 50 mL polypropylene centrifuge tubes to be frozen in liquid nitrogen (−196 °C, 5 min), then lyophilized (−50 °C, 2 days) in a freeze-drier (FreeZone 1.0 L Benchtop Freeze Dry System, Labconco, USA). The frozen and freeze-dried solids were referred as “freeze-dried or FD” for short from here on unless specified otherwise.
:
1, w/w) and the FD SP/MB were dispersed in EtOH and cast under same conditions as #5. All films were stored under 30–35% RH at 21 °C if unless otherwise specified. The thickness was read to the nearest 0.01 mm by a Vernier scale and their weight was measured using an analytical balance (Shimadzu, AUW220D) with an accuracy of 0.01 mg.
X-ray diffraction (XRD) of FD SP and films/membranes was conducted on a Scintag XDS 2000 powder diffractometer using a Ni-filtered Cu Kα radiation (=1.5406 Å). The secondary structure composition of FD SP and films/membrane was evaluated by Fourier transform infrared attenuated total reflection (FTIR-ATR) on a Nicolet iN10 microscope spectrometer (Thermo Fisher Scientific, USA) using a liquid nitrogen cooled detector. Each spectrum was collected from 1700 to 1600 cm−1 at a 4 cm−1 resolution to characterize the amide I band that was deconvoluted to calculate the peak areas of specific secondary structure characteristic bands and the area percentage reported as the composition detailed in our prior work.10 Thermal behavior of FD SP and films was evaluated using a differential scanning calorimeter (DSC-60, Shimadzu) and thermo gravimetric analyzer (TGA-50, Shimadzu) with Shimadzu thermal analysis system (TA-SOWSI). It was performed by heating at 10 °C min−1 under flowing N2 at a 50 mL min−1 rate to 400 °C. Derivative thermogravimetric (DTG) curve was the first derivative derived from the TGA data.
The moisture regain of each film or membrane was determined by the percentage of mass gain following conditioning at 30–35%, 65%, and 85–90% RH at 21 °C for 24 h using an analytical balance (Shimadzu, AUW220D) with an accuracy of 0.01 mg over its dry weight at 0% RH and 150 °C. The swelling ratios of film strips (3 cm × 1 cm, ca. 30 mg) in water, aq. HCl (pH = 0, 1 or 3) or NaOH (pH = 10 or 12) at 21 °C as well as phosphate-buffered saline (PBS, pH = 7.4), CH3COOH/CH3COONa (pH = 4.5) or HCl/KCl (pH = 1.5) buffer at 37 °C were measured over a period of time. Upon removing from the aq. media at the prescribed time, each sample was gently wiped with Kimwipes to remove surface liquid and its width, length and thickness were measured by a Vernier scale to the nearest 0.01 mm and mass weighed. The planar (length × width), thickness and mass swelling ratios were calculated as the ratios of the corresponding values of swollen films to those of the original, and denoted as Sp, St and Sm, respectively. Three measurements were conducted to calculate the means and standard deviations.
FD SP/MB dispersions (0.1 w/v%, 10 μL) in EtOH were put on a glass slide and observed under a Leica DM2500 optical microscope equipped with the cross-polarizing filter. SP/MB films (ca. 20 mg) were respectively immersed in 25 mL phosphate-buffered saline (PBS, pH = 7.4), CH3COOH/CH3COONa (pH = 4.5) and HCl/KCl (pH = 1.5) buffer. The in vitro release of MB from SP/MB films (ca. 20 mg) was monitored by immersing in 25 mL phosphate-buffered saline (PBS, pH = 7.4), CH3COOH/CH3COONa (pH = 4.5) and HCl/KCl (pH = 1.5) buffer in a shaker bath at 37 °C. At predetermined time intervals, 1 mL solution was taken to quantify the amount of MB using Evolution 600 UV-vis spectrophotometer (Thermo Scientific) based on the calibration curve determined in the same aq. media. Then, 1 mL fresh buffer was added to the tubes to keep the volume consistently. The mechanisms of release from SP/MB films were investigated using a semi-empirical model known as the power law or the Korsmeyer–Peppas model25 that is usually used to describe the drug release from a polymeric system,
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d0ra05067a |
| This journal is © The Royal Society of Chemistry 2020 |