Xuechen Xiang,
Zhe Chen,
Dongfang Ren,
Jiaqiong Xu,
Xiaofeng Li,
Zixin Ye,
Ning Chen,
Qiming Chen* and
Shiyu Ma*
Research Center of Water Resources and Interface Science, School of Chemistry and Molecular Engineering, East China Normal University, No. 500, Dongchuan Rd., Shanghai 200241, P. R. China. E-mail: qmchen@chem.ecnu.edu.cn; syma@chem.ecnu.edu.cn
First published on 20th March 2020
We report a facile method for preparation of polystyrene (PS) particles with spherical, raspberry-like, and hollow flower-like structures by single-step non-surfactant self-templating polymerization of styrene in ethanol–water mixtures. PS particles with diverse morphologies could be easily obtained by simply adjusting the volume ratios of the styrene/water/ethanol mixture and initiator-ethanol–water mixture. By decreasing this ratio, the particles with spherical, raspberry-like, and hollow flower-like structures were obtained in sequence. The wettability of the coatings changing from hydrophilicity to hydrophobicity was easily tuned by the PS particles with different roughnesses. A competitive mechanism of interfacial polymerization and exudation was proposed to interpret the formation of PS particles with diverse morphologies.
Recently, various approaches including surfactant-free emulsion polymerization,5,12 miniemulsion polymerization,11 seeded emulsion polymerization,13,14 electrostatic adsorption,9,10 layer-by-layer templating,16,41 and self-assembly methods8 have been developed to construct raspberry-like and flower-like hierarchical structures. Fan et al. prepared a series of raspberry-like poly(styrene-acrylic acid) particles by changing the molar ratios of styrene and acrylic acid in a soap-free emulsion polymerization process.5 Huang et al. prepared a series of raspberry-like polystyrene/carbon black composite microspheres by changing the π–π interactions during the mixing process.15 Dong et al. transformed the microspheres from raspberry-like to flower-like morphology by simply adjusting the stoichiometry of the silane precursor.17 Uniformly-sized hierarchical spheres could be obtained by these methods. And nowadays, a kind of ternary system such as monomer/water/methanol system has been used in polymer latex preparation.31,32 However, the mechanism of polymerization in ternary system is not clear and it is still a challenge to prepare PS particles with controlled morphologies in ternary system due to the existence of liquid/liquid and liquid/solid interfacial tension.
Herein, we demonstrate a facile, one-step route to synthesize single-component PS particles with diverse morphologies by altering the volume ratios of styrene/water/ethanol mixture to initiator-ethanol–water mixture. Using this non-surfactant self-templating polymerization process, PS particles with spherical, raspberry-like, and hollow flower-like structures were prepared. A further study was made on the range of proportions for each shape. The formation of PS particles with diverse morphologies might be determined by a competitive process of interfacial polymerization and exudation in oil droplets. The surface coated with these particles of hierarchical structures showed tunable wettability that could be changed from hydrophilicity (water contact angle, 62.5°) to hydrophobicity (water contact angle, 134.5°).
Sample | Monomer mixture | VM/mL | Initiator solution | VI/mL | VM:VI | Styrene/water/ethanol mass fraction ratio (R) | |||
---|---|---|---|---|---|---|---|---|---|
Styrene/mL | Ethanol–water mixture/mL | C(KPS)/g mL−1 | C(NaHSO3)/g mL−1 | Ethanol–water mixture/mL | |||||
1 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 1.5 | 1.5 | 1:0.15 | 2.95/44.34/52.71 |
2 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 20 | 20 | 1:2 | 1.13/45.22/53.65 |
3 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 30 | 30 | 1:3 | 0.85/45.53/53.62 |
4 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 90 | 90 | 1:9 | 0.34/45.58/54.08 |
5 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 120 | 120 | 1:12 | 0.26/45.62/54.12 |
6 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 130 | 130 | 1:13 | 0.24/45.63/54.13 |
7 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 150 | 150 | 1:15 | 0.21/45.64/54.12 |
8 | 0.34 | 9.66 | 10 | 6.32 × 10−4 | 4.10 × 10−4 | 190 | 190 | 1:19 | 0.17/45.66/54.17 |
The process for the preparation of PS particles with diverse morphologies is shown in Scheme 1. Styrene, water, and ethanol were taken in a reaction flask and blended to obtain a uniform and transparent mixture. By keeping VM constant and changing VI, PS particles with spherical, raspberry-like, and hollow flower-like structures could be obtained.
Scheme 1 Schematic illustration of the synthesis process for PS particles with different morphologies. |
Fig. 1 presents TEM and SEM images of the obtained PS particles. By changing the ratio of VM to VI, three typical morphologies of PS particles could be prepared. Sample 1 (VM:VI = 1:0.15, Fig. 1a and d) with smooth spherical structures were obtained. The diameters of the PS particles were about 250 nm (Fig. 2), which were much larger than expected. This might be due to the aggregation of the colliding particles in the absence of shear force.33 When the stirring speed used was set up at 250 rpm, the PS particles with 220 nm in diameter and good monodispersity were obtained (Fig. S1†). The surface of Sample 4 (VM:VI = 1:9, Fig. 1b and e) were rough and heterogeneous. The size of raspberry-like particles was reduced to 180 nm (Fig. 2). Sample 8 (VM:VI = 1:19, Fig. 1c and f) with hollow flower-like structures were obtained. The particle size was only 132 nm (Fig. 2). The possible formation process of the hollow PS particles was as follows: the polystyrene on the surface of PS particle was more physically robust than that of the interiors. In other words, the interior of particles was “softer” and possessed a loose structure, due to lower degree of polymerization in the polymerization process. Whereas, the shell was “harder” with a dense structure, due to a higher degree of polymerization.18–23 St monomers and short oligomers in the interior of particles could be extracted when the EtOH–H2O mixture was added to the MM.
Fig. 1 TEM (a–c) and SEM (d–f) images of Sample 1 (a and d, VM:VI = 1:0.15), Sample 4 (b and e, VM:VI = 1:9), and Sample 8 (c and f, VM:VI = 1:19). |
Fig. 2 DLS results of Sample 1 (VM:VI = 1:0.15), Sample 4 (VM:VI = 1:9) and Sample 8 (VM:VI = 1:19). |
Fig. 3 shows TEM images of the PS particles prepared by different VM:VI ratios in detail. Sample 1 (VM:VI = 1:0.15, Fig. 3a) had a smooth surface. Sample 2 (VM:VI = 1:2, Fig. 3b) showed poor surface smoothness compared to that of Sample 1. There are some depressions and bulges on the surface of Sample 3 (VM:VI = 1:3, Fig. 3c). Therefore, spherical particles could be prepared by maintaining the VM:VI less than or equal to 1:2. From Sample 3 (VM:VI = 1:3, Fig. 3c) to Sample 5 (VM:VI = 1:12, Fig. 3e), the lower the ratio of VM:VI, the higher the roughness of surface. For Sample 6 (VM:VI = 1:13, Fig. 3f), a very small hollow domain appeared in several particles. For Sample 7 (VM:VI = 1:15, Fig. 3g), the hollow domains present in all particles. Thence, raspberry-like particles could be obtained when VM:VI was between 1:12 and 1:3, whereas hollow flower-like particles could be prepared by maintaining VM:VI between 1:19 and 1:13. Moreover, particle size decreased as the ratio of VM to VI decreased (Fig. S2†). When the ratio of VM to VI decreased, the mass fraction of St monomer in the mixture decreased, along with a corresponding decrease in the size of oil droplets. Especially, the hollow area of the PS particles increased as the ratio decreased.
At the same time, it was noticed that as the ratio decreased, the roughness of the particle surface increased. In order to describe the differences in roughness, the products were characterized by AFM. Fig. 4 shows the AFM images processed by NanoScope Analysis 1.5 software, in which the section function was used to display the surface conditions of the two adjacent particles. Each curve was statistically derived from 50 sets of data points. The length of the smallest bump on the curve was included in the description of diverse roughness. For Sample 1 (VM:VI = 1:0.15, Fig. 4a), the curve was smooth and the bump was around 250 nm in length, which was similar to the size of the spherical PS particles obtained. For Sample 4 (VM:VI = 1:9, Fig. 4b), a bump, approximately 100 nm in size, which was smaller than the particle size. For Sample 8 (VM:VI = 1:19, Fig. 4d), the curves were coarser and had more obvious bumps of about 45 nm size. For Sample 6 (VM:VI = 1:13, Fig. 4c), the particles had raspberry-like structures, but the bumps were about 75 nm in size, which were larger than that of Sample 8 (VM:VI = 1:19). Thus, when the ratio of VM to VI decreased, roughness of the particle surface increased.
Fig. 4 AFM images and the surface structures of different samples: (a) Sample 1 (VM:VI = 1:0.15); (b) Sample 4 (VM:VI = 1:9); (c) Sample 6 (VM:VI = 1:13); (d) Sample 8 (VM:VI = 1:19). |
The effects of other soluble alcohols (methanol, isopropanol, and tert-butanol) on morphologies of PS particles were also investigated. Fig. S3 and S4† show TEM images of the PS particles prepared in styrene/water/methanol ternary system, styrene/water/isopropanol ternary system, and styrene/water/tert-butanol ternary system. The results showed that the roughness of PS particles increased as the ratio of VM to VI decreased, and different alcohols had different effects on the morphologies of PS particles.
In summary, PS particles with diverse morphologies could be easily prepared by altering the ratio of VM to VI. As the ratio of VM to VI decreased, the surface roughness of PS particles increased, and size of PS particles decreased. In St/H2O/EtOH ternary system, for VM:VI ≥ 1:2, the spherical PS particles were obtained for 1:12 ≤ VM:VI ≤ 1:3, the raspberry-like PS particles were prepared; for 1:19 ≤ VM:VI ≤ 1:13, the hollow flower-like PS particles were synthesized.
Generally, when the St/H2O/EtOH ternary system reaches equilibrium, St monomers mainly exist in two phases. One is the EtOH–H2O phase, in which St monomers exist mainly in a dissolved state.31 The other is the oil phase, where St monomers are present in the form of long-lived small oil droplets.24,28 The size of oil droplets is determined by the mass fraction of monomers in ternary systems.25,27 The DLS was employed to characterize the size of oil droplets in ternary systems.47 The oil droplets formed in the MM were 172 nm in diameter and had good monodispersity (Fig. 5a).
Fig. 5 DLS results of oil droplets in ternary systems with different R: (a) 2.95/44.34/52.71; (b) 0.34/45.58/54.08; (c) 0.24/45.63/54.13; (d) 0.21/45.64/54.15. |
Based on thermodynamic theory, when the pressure, temperature and composition are constant, the final state of the system is completely determined. In order to observe the size evolution process of oil droplets in ternary systems, we developed two methods to obtain the ternary system with the same R. One is a direct mixing method, in which the EtOH was added to the styrene–water mixture. The other is an indirect mixing method, in which mixing MM with EtOH–H2O mixture (wherein the volume of EtOH–H2O mixture was represented as VE and VEtOH:VH2O = 3:2 in this mixture). Fig. 5 shows the DLS results of oil droplets in ternary systems with different R obtained with the direct mixing method. For R = 0.34/45.58/54.08 (R is equal to that in the system of VM:VE = 1:9), the droplet size was 127.7 nm (Fig. 5b). For R = 0.24/45.63/54.13 (R is equal to that in the system of VM:VE = 1:13), the droplet size was 106.5 nm (Fig. 5c). For R = 0.21/45.64/54.15 (R is equal to that in the system of VM:VE = 1:15), the droplet size was 91.2 nm (Fig. 5d). Thus, as the concentration of St in ternary systems decreased, the size of oil droplets also decreased.47
Fig. 6 shows the evolution of size and distribution of oil droplets in the ternary system obtained by the indirect mixing method during the aging process. Mixing 10 mL MM (R = 2.95/44.34/52.71) with 90 mL EtOH–H2O mixture (VM:VE = 1:9) at 25 °C, we obtained a new ternary system (R = 0.34/45.58/54.08). After aging for 20 min, the DLS curves of oil droplets became broader with standard deviation (SD) of 35.78 (Fig. 6a), and the size of oil droplets became larger (211.9 nm) compared to that of the MM (172.0 nm, Fig. 5a). This result indicated that the change of oil droplets was happening. After aging for 200 min, a small peak appeared at 50.7 nm and it remained that way for at least 2.5 d (Fig. 6b). This phenomenon might be attributed to the exudate agglomeration.26 After aging for 3600 min, the size of mean peak of oil droplets decreased (228.7 nm, Fig. 6c) compared to that of oil droplets aging for 200 min (264.7 nm, Fig. 6b). After aging for 5040 min (Fig. 6d), the small peak of oil droplets disappeared, and the size of mean peak decreased continuously (225.5 nm, Fig. 6d). Finally, when the new ternary system reached equilibrium, the size of oil droplets would be reduced to 127.7 nm (R = 0.34/45.58/54.08, Fig. 5b).
Fig. 6 DLS results of oil droplets in the ternary system prepared with VM:VE = 1:9 at different aging times: (a) 20 min; (b) 200 min; (c) 3600 min; (d) 5040 min. |
Similar results were observed for Sample 6 (VM:VE = 1:13, Fig. S5†) and Sample 7 (VM:VE = 1:15, Fig. S6†). Based on the results, we found that the exudation process was slow, and the exudation rate of substance in oil droplets were different. Taking the time corresponding to the appearance of the small peak in the curve as a reference (Fig. S7†), for VM:VE = 1:9, the small peak appeared at 200 min, whereas for VM:VE = 1:13, the peak appeared at 100 min. Finally, for VM:VE = 1:15, the peak appeared at 30 min. Therefore, it can be considered that the ratio of VM to VE affected the rate of material exudation from oil droplets, and the rate of exudation increased as the ratio decreased. This might be the important factors for the formation of diverse morphologies and even hollow structures of PS particles.
According to the principle of phase equilibrium in physical chemistry,48 the chemical potential of St monomer in two phases is equal. When the EtOH–H2O mixture is added to St/H2O/EtOH ternary system which has already in equilibrium, the chemical potential of St in the oil phase do not change, but the chemical potential of St in the EtOH–H2O phase decreased as the concentration decreased. As the addition of EtOH–H2O mixture increases, the chemical potential of St decreases more significantly in the EtOH–H2O phase. St monomer in the oil phase will seep out from oil phase into the EtOH–H2O phase, bringing the ternary system to a new equilibrium (namely oil droplets can reach a new size).38,39,42–45 The function of interfacial layer of oil droplets was similar to a permeable membrane, which can support the exchange of internal materials.20 When the initiator solution was added to the MM instead of the EtOH–H2O mixture, both exudation and polymerization processes would take place simultaneously. KPS initiated St monomers dissolved in the mixture to form the short oligomers. The short oligomers could be captured by the surface oil droplets to stabilize oil droplets.34–37,40 The free radicals in the mixture could also be adsorbed onto the oil droplet surfaces. Therefore, the polymerization reaction could occur easily on the surface of oil droplets (Fig. 7).44 At this point, there was a competition between the exudation process and polymerization process, resulting in the as-prepared PS particles with diverse morphologies. The addition of different volumes of initiator solution to MM would alter the competitive behaviors of these two processes, which leading to the production of PS particles with diverse morphologies.
Footnote |
† Electronic supplementary information (ESI) available: TEM images of PS particles prepared with R = 1/15.03/17.86 (VM:VI = 1:0.15) at 250 rpm; DLS results of the as-prepared PS particles. TEM images of the PS particles prepared with VM:VI = 1:9 in different system; TEM images of PS particles prepared with VM:VI = 1:15 in different system; DLS results for oil droplets in the system of VM:VE = 1:13 at different aging time; DLS results for oil droplets in the system of VM:VE = 1:15 at different aging time; FT-IR spectra of the as-prepared PS particles. See DOI: 10.1039/d0ra00005a |
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