S.-Y.
Chang
ac,
T. A.
Kathyola
a,
E. A.
Willneff
b,
Colin John
Willis
d,
P.
Wilson
d,
P. J.
Dowding
ad,
G.
Cibin
c,
A. B.
Kroner
c,
E. J.
Shotton
c and
S. L. M.
Schroeder
*ac
aSchool of Chemical and Process Engineering, University of Leeds, Leeds, LS2 9JT, UK. E-mail: s.l.m.schroeder@leeds.ac.uk
bSchool of Design, University of Leeds, Leeds, LS2 9JT, UK
cDiamond Light Source, Didcot, Oxfordshire OX11 0DE, UK
dInfineum UK Ltd, Abingdon, Oxfordshire OX13 6BB, UK. E-mail: colin.willis@infineum.com
First published on 25th February 2019
Herein, we designed a versatile cell for operando X-ray absorption spectroscopy (XAS) monitoring of chemical and physical transformations in liquid solutions and dispersions by fluorescence-yield detection. The cell operates under atmospheric pressure, and the composition of the gas phase can be varied, allowing monitoring of gas–liquid reactions. Samples can be examined as a flowing liquid-jet or as a sessile droplet. Both liquid-jet and droplet operations of the cell were demonstrated at the Ca K-edge through time-resolved studies of CaCO3 formation from CO2 and solid Ca(OH)2 in an aqueous suspension. The liquid-jet reaction was performed at 28 °C, and the droplet reaction was performed at ambient temperature, but both configurations had the scope to be modified for operations at higher temperatures. The liquid-jet volumes were recycled, permitting the use of the cell in a continuous sampling loop for process studies in larger reactor vessels. The jet supply tube was interchangeable, permitting adjustment of the jet size through the tubing bore size. Larger bore sizes minimized the pressure drop at the nozzle and thereby the risk of blockage of the liquid supply by the suspended particulates or growth of solid deposits. Sessile droplet operation enabled studies with minimal sample volumes and mechanical disturbances under controlled environmental conditions. The cell is portable and modular and is based on readily available standard vacuum equipment parts. Furthermore, the operation under a He atmosphere allows measurements above 4 keV, covering part of the tender X-ray range, and it is also applicable to the hard X-ray range.
For X-ray absorption edges in the hard X-ray range (photon energies above 5 keV), XAS is a versatile technique for probing reactions and physical transformations in situ and operando because hard X-rays readily penetrate air and many X-ray window materials. Thus, the probing of many high temperature and pressure sample environments using hard X-rays have been reported, e.g. for hydrothermal and catalytic applications.2,3
For X-ray photon energies below 5 keV, air and window materials significantly attenuate the photon flux. The photon energy range between 1 and 5 keV (often referred to as the ‘tender’ X-ray range) is of current interest because it includes the K absorption edges of important elements in the 3rd and 4th period (from Na to Ca) as well as the L-edges of elements ranging from Zn to Cs. To minimize X-ray absorption by ambient gases, the sample environment is either flushed with a weakly absorbing gas (typically He) or evacuated using vacuum pumps. X-ray transparent windows are required for incident X-rays to reach the sample and also for transmitted/fluorescent X-rays to reach the detector. Window materials that are suitably transparent for applications in the tender X-rays range include polyimide, Mylar, polymers and ultrathin beryllium; however, they have limited scope for experiments at elevated temperatures and pressures and in the presence of chemical reactants that may corrode, dissolve or decompose the window materials.4 These requirements restrict the scope for in situ and/or operando reactor design, often rendering reaction conditions, for example operating temperature, pressure and multi-component heterogeneous processes in liquid phase, a poor model of the actual process of interest. Nevertheless, operando electrochemical cells have been developed for measurements at the S K- and P K-edges.5,6
For multiphase liquid–solid dispersion samples, it is preferable to have windowless probing. When a process involves nucleation, adsorption or precipitation of solid particles, deposition on the window materials can occur, resulting in XAS analysis of an unrepresentative aliquot of the reaction mixture.7 For tender X-ray experiments, fluorescence-yield (FY) detection is particularly affected compared with transmission as it is surface rather than bulk sensitive. Windowless probing of multiphase samples avoids these problems and has been explored for a variety of X-ray sample environments, including supported and hanging droplets,8,9 levitated droplets,10 static solutions11,12 and liquid-jets.13
We developed an inexpensive and versatile ambient pressure cell with the capability of probing a wide range of dynamic gas–liquid–solid systems through windowless liquid-jet operation. Operating under an He flow at atmospheric pressure facilitates measurements in the tender X-ray range above 3–4 keV. The cell was constructed from standard vacuum parts and fittings for gas or liquid streams. After X-ray probing, the liquid volume is collected and fed back to the supply vessel, facilitating an external sampling loop for the continuous monitoring of reactions without loss in sample volume. This provides the capability for operando process studies using large reaction vessels with control over the gas environment and temperature. To allow studies of viscous and/or multiphase systems in the presence of solid particulates, the inner diameter and length of the jet inlet tube can be varied and optimized. High flow rates also enable short residence time in the flow loop, with associated minimization of heat losses and radiation damage by absorbed X-rays.
Herein, we demonstrate the construction and operation of the cell. We present data for the reactive crystallization of CaCO3 from an aqueous calcium hydroxide (Ca(OH)2) dispersion at 28 °C using the liquid-jet configuration with a controlled gas phase environment. Specifically, in this study, the system is a ‘dispersion-jet’ rather than a ‘liquid-jet’, but we use the term ‘liquid-jet’ to emphasize the fact that our system uses a pressurized jet system in the same way as conventional liquid-jet sampling environments.14 We complement this work by following the formation of CaCO3 at the gas–liquid interface between a sessile droplet of a saturated Ca(OH)2 solution with CO2 dosed directly into the analysis chamber.
Finally, it should be mentioned that in the soft X-ray range (at photon energies below 1 keV), the absorption of photons by air is so strong that experiments are traditionally performed in vacuum chambers. For studies of liquids, transmission flow cells were constructed, in which a few hundred nm-thick liquid sample is separated from the vacuum environment using two windows.15,16 The currently most common form of liquid sample delivery into vacuum chambers is via liquid-microjets, with fluorescence- or electron-yield detection of the absorption spectra.14 Moreover, in situ and operando liquid cells for soft X-rays have recently been developed for electrochemical, heterogeneous catalysis and more recently, for high pressure applications.4,17–19 The setup reported herein was inspired by these microjet cells.
All experimental data were processed using Athena in the Demeter software package.21 The changes in sample compositions due to carbonation were quantified using linear combination fitting (LCF) of X-ray absorption near edge structure (XANES) spectra over the energy range of 4000 to 4130 eV. The components used for the LCF were the spectra of solid phase calcite and Ca(OH)2 as well as the spectrum of a saturated 18.8 mM Ca(OH)2 or Ca2+ solution, where mM indicates mmol L−1.
Fig. 1 The environmental cell dedicated to liquid-jet and droplet operation under a controlled gas environment. |
Fig. 2 Aerial view of the CF40 cube showing the positions of the fluorescence detector, camera and X-ray beam path. |
The cell was attached to the beamline via a flexible KF40 bellow positioned after the ion chamber that monitored the intensity of the incident X-ray beam. The bellow gave flexibility to align the position of the environmental cell relative to the X-ray beam. The environmental cell was mechanically supported to the beamline via metal posts attached to a motorized stage. The cell is also portable, enabling users to move it between home institutions and synchrotron light sources and/or between beamlines.
The cell was operated in two configurations, either as a recycling liquid-jet cell or as a droplet cell, as follows.
Fig. 3 Recycling liquid-jet configuration for monitoring the operando carbonation of a Ca(OH)2 aqueous dispersion at the Ca K-edge. |
To collect the sample volume for recycling, a custom-made glass funnel (top cone diameter 25 mm and stem diameter 6 mm) was fixed at the bottom of the cube. The glass stem was fed through a CF to quick-connect coupling single adaptor to fit the CF40 cube. All materials used for the construction of the flow loop were compatible with organic solvents, including the Viton tubing for use with the peristaltic pump, Viton gaskets, glass reactor, glass tubing and stainless steel cell body.
To demonstrate the capability of the liquid-jet cell, we followed the operando carbonation of a supersaturated aqueous dispersion of Ca(OH)2 (75 mM). 750 mL of the dispersion was mixed in a 1 L glass reactor using an overhead stirrer at 400 rpm. The CF40 cube chamber was constantly flushed with 1 L min−1 helium to maximize X-ray transmission. Overall, the small volume of the CF40 cube required less than ten minutes to be purged by helium gas. Prior to the XAS measurements and the carbonation reaction, the reaction mixture was purged with 30 mL min−1 of N2 gas to minimize the influx of atmospheric CO2. For the carbonation reactions, the Ca(OH)2 dispersion was purged with 57 mL min−1 CO2 and 30 mL min−1 N2. After 20 min of carbonation, the CO2 flow was stopped. To ensure complete monitoring of the reaction between Ca(OH)2 and the reactant (CO2), XAS measurements were continued up to 15 min after the CO2 flow was terminated. During reaction, the content of the glass vessel was maintained at 28 ± 2 °C using a temperature feedback loop consisting of a thermocouple, heating mantle, cooling coil and West N4400 temperature controller. The temperature regulation system was also a safety feature to prevent overheating during the exothermic carbonation reaction. Before carrying out the experiments, the sampling loop was flushed thoroughly with dilute acid and deionized water.
Fig. 5 Time-dependent Ca K-edge XANES spectra of the operando carbonation of 75 mM Ca(OH)2 using the recycling liquid-jet configuration. |
Fig. 6 LCF of the 75 mM aqueous Ca(OH)2 dispersion in the liquid-jet configuration before CO2 was introduced. |
Fig. 8 Time-dependent Ca K-edge XANES spectra of the operando carbonation of 18.8 mM Ca(OH)2 using the sessile droplet configuration. |
The signal-to-noise quality of the XANES spectra is better in the sessile droplet setup compared to that from the liquid-jet setup. This is reflected in the larger error bars in the LCF results for the liquid-jet system compared with the droplet system (Fig. 7 and 9, respectively). Even though the dwell time for the measurements of the liquid-jet spectra was longer compared to that for the sessile droplet spectra, pulsation of the jet flow and suspended solid particles passing through the X-ray beam contributed to lowering the signal-to-noise ratio of the liquid-jet spectra. In contrast, the sessile droplet was initially a clear solution, which remained relatively stable in its position, aside from the gradual shrinkage in the droplet due to evaporation.
It should be noted that the initial Ca(OH)2 concentration used in the droplet and the liquid-jet experiments was different (Fig. 10). The solution in the droplet experiment was a saturated solution with 18.8 mM Ca(OH)2, i.e., a clear solution containing only dissolved Ca2+ ions and no dispersed Ca(OH)2 particulates. For the liquid-jet experiment, we used a 75 mM Ca(OH)2 dispersion, representing a saturated Ca2+ solution in contact with Ca(OH)2 dispersion. Therefore, the initial spectra for the two systems were different since the spectral features of Ca2+ ions and Ca(OH)2 are different (Fig. 10).
Fig. 10 The reference Ca K-edge XANES spectra. The sessile droplet spectrum was averaged over 13 spectra. The liquid-jet spectrum was averaged over 17 spectra. |
In addition, the calcite formation profile appeared to be different for the liquid-jet and droplet systems (Fig. 7 and 9, respectively). The liquid-jet system appeared to have an upward convex calcite profile; whereas, the sessile droplet system had a downward convex calcite profile. The difference was particularly obvious after five minutes of introducing CO2 into the system, where 37% of the reactant was converted to calcite in the droplet system. On the other hand, in the liquid-jet configuration, only 10% of the reactant was converted to calcite. The different calcite formation profiles observed in the two systems may be due to the different mixing behaviors in both systems. In the droplet configuration, insoluble calcite particles formed at the gas–liquid interface and remained suspended at the surface of the droplet by interfacial tension. In contrast, in the liquid-jet configuration, the calcite particles formed were mixed with the dispersion samples. Considering that FY detection is sensitive towards the top hundred μm layer of a sample and that calcite accumulated at the surface of the droplet but not at the surface of liquid-jet, the droplet system appeared to have a higher concentration of calcite than the liquid-jet system.
In addition, the calcite formation profile may be influenced by the different reaction pathways in both the droplet and liquid-jet systems. In the saturated solution in the droplet system, calcite was formed directly from Ca2+ ions and the reaction was limited by the diffusion of CO2. On the other hand, in the liquid-jet system containing dissolved Ca2+ ions and Ca(OH)2 dispersion, an additional Ca(OH)2 dissolution step was involved, and thus the reaction may be limited by both the Ca(OH)2 dissolution rate and CO2 diffusion.
Calcite has more distinctive spectral features compared to Ca2+ ions due to the ordered coordination polyhedra in the calcite crystal. The spectrum of calcite is readily distinguishable from the spectra of the other anhydrous polymorphs of CaCO3, namely aragonite and vaterite.23–25 The spectral characteristics of calcite include: (i) a 1s → 3d split pre-edge peak at 4040.7 eV, which arises from admixing of p-states with the 3d final state, (ii) a 1s → 4p shoulder at 4045 eV and (iii) intense peaks at 4050 and 4060 eV. Previous studies on the formation of CaCO3 from aqueous Ca(OH)2 systems mostly focused on the modification of the morphology of calcite particles by varying the reaction conditions.26 It should be noted that the polymorphic form of the CaCO3 products formed is known to be a complex function of pH, concentration, temperature, stirring rate, and the type and concentration of additives and reactants.27
A comparison of the capabilities and limitations of the droplet and liquid-jet configurations is given in Table 1. We demonstrated that the liquid-jet configuration allows handling of a multiphase gas–liquid–solid system. This capability was achieved by having a relatively large bore diameter of 0.8 mm for the tubing that delivered the jet and by flowing the dispersion at a suitably high flow rate of 370 mL min−1. These features helped to minimize pulsation of the liquid-jet stream propagated from the mechanical movement of the peristaltic pump rollers and minimize the probability of blockage of the sampling loop by the dispersion. When the composition of the solution or dispersion is changed, the liquid-jet flow rate and the bore size of the liquid-jet tubing may need to be adjusted accordingly to cater for the change in sample viscosity. Previous studies28,29 described a windowless recycling liquid-jet cell for in situ monitoring the synthesis of nanoparticles at ambient pressure using synchrotron small angle X-ray scattering (SAXS) and XAS techniques. These studies28,29 used hard X-rays, which allowed the straightforward incorporation of a recycling stream at ambient conditions. However, these setups are open systems without a controlled gas environment, which prohibits their use in the tender X-ray range.
Droplet | Liquid-jet | |
---|---|---|
Sampling mode | Static single or double droplet. Minimal mechanical disturbances with a defect-free platform | Dynamic liquid-jet stream. Mechanically agitated in the glass vessel and in the recycling sampling loop |
Windowless sampling? | Yes | Yes |
Solvent evaporation | Solvent evaporation will cause the sample to shrink and move out from the beam path | Negligible effects |
Volume requirement | Small droplet volume (<1 mL) with a small sample reservoir on the 5 mL scale | Sample reservoir in a large reaction vessel in the 500–1000 mL scale with a 30 mL liquid-jet sampling loop |
Gas-sample interaction | At the droplet gas–liquid interface. There will be gas diffusion gradient across the surface normal direction | In a well-mixed reaction vessel |
Immiscible solvents | Possible to study but in separated phases, making use of the hanging and sessile double droplet configurations | Possible to study in the form of a well-mixed sample |
Temperature control | Currently not available but possible | Currently tested up to 60 °C in the reaction vessel |
Analysis chamber pressure | Ambient pressure only. Limited by mechanical properties of the windows | |
X-ray energy range | Tender and hard X-rays. Currently, above 3–4 keV but can be adapted for slightly lower energies |
Droplet cells can be used to measure the early stages of homogeneous nucleation since turbulence and mechanical disturbances are kept minimal in the static configuration. Actually, the droplet configuration is a popular choice for handling liquid samples, particularly where contact of liquid with the wall of a sample vessel or any other surface will affect the outcome of the experiment, e.g. when high energy defects on windows and walls may act as a site for heterogeneous nucleation.9,30 It has been shown that a double droplet configuration provides a free-standing liquid–liquid interface for two immiscible solvents, which served as a defect-free platform for nanoparticle synthesis studies.9,31 This double droplet configuration can incorporate electrochemical control of the liquid–liquid interface to vary reaction rates,8,9 and thus the cell described in the present study will enable such experiment with minimal modification. Acoustic levitation of droplets10 also offers a fully windowless option to study liquids.
Compared to the liquid-jet configuration, the droplet configuration demands a much smaller reservoir volume compared (in the order of several mL vs. few hundred mL). Thus, the droplet cell is ideal in circumstances where sample volumes are limited. It should be noted that a microfluidic flow cell32 only require a small amount of sample in the order of a few hundred μL or mL. The samples are contained within the cell, rendering the microfluidic cell optimal for studying synthesis involving volatile and explosive substances. However, a microfocus X-ray beam may be required to perform XAS measurements in a microfluidic cell.
For the droplet configuration, the aqueous Ca(OH)2 solution was stable over the duration of the XAS measurements. Additional procedures to maintain a stable droplet size was not required. However, when monitoring over an extended duration and when a volatile organic solvent is used, solvent evaporation can be an issue since the droplet may gradually shrink and move out from the beam path. To mitigate this, a slow sample flow rate can be continuously injected using a syringe pump to maintain a constant droplet size. Alternatively, the droplet size can be maintained by saturating the gas environment with solvent vapour using a humidity feedback loop comprising of a humid carrier gas stream, a humidity monitor and a humidity controller.
In the liquid-jet configuration, the dispersion sample in the glass reaction vessel was maintained at 28 °C during the carbonation reaction. The setup can be operated at even higher temperatures and was tested for reactions up to 60 °C. Besides maintaining the operating temperature, the temperature control loop helped to prevent sample overheating during the exothermic carbonation reaction. For the reaction at 28 °C, temperature loss across the thick-wall Viton tubing was likely to be negligible. The main source of heat loss along the sampling loop would be at the liquid-jet via convective and radiative heat loss, which is also likely to be negligible since the liquid-jet stream had less than 1 millisecond of exposure to the helium environment before intersecting with the position of the X-rays beam. For applications at higher temperature, the flexible tubing and metal structures of the X-ray sampling environment may need to be heated and insulated to ensure minimal heat loss from the sampling loop. Maintaining a constant temperature along the sampling line is important since the reaction kinetics and solubility may be affected by temperature. A decrease in solubility at lower temperatures may lead to solute deposition and blockages in the sample delivery line. For the droplet configuration, the sample can be heated convectively by a stream of hot gas and by adding heating tapes around the metal structures of the droplet sampling environment. To complete the temperature feedback loop, a thermocouple can be implemented in the droplet delivery tubing with a temperature controller.
Both the liquid-jet and sessile droplet cells described in this study were not optimized for reactions at elevated pressures. In that case, a new structure will be necessary, most likely making use of windowed cells to contain a pressurised environment. The glass vessel in the liquid-jet configuration will also need to be replaced by pressure-rated metal reactors.
The cells were initially built with the aim of studying the CaCO3 crystallisation processes in situ using XAS, an area that is yet to be fully explored.33 The capabilities of the liquid-jet and droplet systems were tested at the Ca K-edge; however, the long-term goal is to optimize them further to allow measurements below 4 keV. The polyimide window material and He environment in the cells described in this study were suitable for hard X-rays and part of the tender X-rays region. Only some modifications should be necessary to enable experiments in the softer range, for example P, S and Cl K-edges. The modifications required for accessing softer X-rays include thinner polyimide windows and direct attachment of the FY detector to the He-filled cell since even 1 cm of air significantly attenuates fluorescence signals in the softer energy range. Both cells used in this study are not suitable for transmission measurements at the Ca K-edge because X-rays at 4 keV will be fully absorbed across the 0.8 mm diameter liquid-jet and 6 mm diameter droplet.
The liquid-jet and droplet configurations described in this study can be either directly used or adapted for applications in nucleation, crystallization, complex nanoparticle synthesis and photocatalytic reactions. In this study, we demonstrated their applications in the carbonation of aqueous Ca(OH)2 systems. Some other examples of in situ studies on calcium systems include SAXS study of the formation of CaCO3 using a recycling liquid-jet cell34 and XANES study of the formation of calcium phosphate clusters using a static cell.35 Using these sample environments, the interdependence of the different stages of particle formation (pre-nucleation, early nucleation and growth) with reaction conditions and solvents can be studied. Since both the liquid-jet and sessile droplet configurations are constructed for operation at atmospheric pressure, there may be limited scope for operando applications in the some industrial processes and catalytic reactions that require operation at elevated pressure.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8re00207j |
This journal is © The Royal Society of Chemistry 2019 |