 Open Access Article
 Open Access Article
Xiaobei Jin , 
Rong Zhang, 
Minglei Su
, 
Rong Zhang, 
Minglei Su , 
Huairui Li, 
Xianfeng Yue, 
Daochun Qin* and 
Zehui Jiang*
, 
Huairui Li, 
Xianfeng Yue, 
Daochun Qin* and 
Zehui Jiang*
International Centre for Bamboo and Rattan, No. 8, Futong East Street, Chaoyang District, Beijing, PR China. E-mail: qindc@icbr.ac.cn; jiangzehui@icbr.ac.cn
First published on 18th December 2019
Iodopropynyl butylcarbamate (IPBC) is currently one of the most important fungicides widely used for industrial coatings and bamboo treatment. In this work, a controlled release composite with IPBC for inhibition of mold and stain fungi was prepared using enlarged halloysite nanotubes (HNTs) with layer-by-layer (LbL) assembly of polyelectrolyte multilayers. The acid-treated HNTs retained their tubular structure with increased internal diameter, and IPBC loading efficiency was therefore increased to 24.4%, approximately three times the amount of raw HNTs (8.4%). In vitro drug release assay showed that IPBC could be released from HNTs in a sustainable manner with a total release amount of 33.8% over a period of 35 days. The release rate of IPBC could be further controlled by adjusting the number of LbL layers on the tubes and the released amount of IPBC could be limited to less than 10% in 100 days. An inhibition zone test indicated the as-prepared nanocomposites exhibited significant anti-fungal performance against three mold fungi (Aspergillus niger, Trichoderma viride, and Penicillium citrinum) and one stain fungus (Botryodiplodia theobromae). The results support the potential use of HNTs for a prolonged service life of bamboo products.
Many inhibitor encapsulation systems for reducing the release rate of IPBC have been studied, such as porous silica, polymer microcapsules, sol–gel nanoparticles and other methods.14–17 Sørensen et al.14 have synthesized porous silica microparticles containing IPBC to increase the lifetime of the paint film for wood protection. The release of IPBC from paints proved to be prolonged and delayed by use of some types of encapsulated IPBC. Two more studies were published on encapsulating of IPBC within poly(methyl methacrylate) (PMMA) microspheres18 and polystyrene microcapsules.19 It was found that the release rate of IPBC is highly dependent on the size and morphology of PMMA microparticles, and the experimental polystyrene microcapsules were as effective as the commercial products, despite a slower biocide release rate. The hindered release of IPBC is expected to provide a longer service life for outdoor coatings. Despite of these remarkable advantages of encapsulation systems in drug delivery sectors, most microcapsules reported possess non-uniform shapes, have shells of undesirable thickness, lack structural stability, or require complex synthesizing routes, which hinder their wide application.20
Compared with these synthetic microcapsules, halloysite nanotubes (HNTs) could be considered as one of the most promising natural material for carrier applications. HNTs are a hydrated polymorph of 1![[thin space (1/6-em)]](https://www.rsc.org/images/entities/char_2009.gif) :
:![[thin space (1/6-em)]](https://www.rsc.org/images/entities/char_2009.gif) 1 rolling phyllosilicate clay with a chemical formula of Al2Si2O5(OH)4·nH2O, which is low-cost with rich reserves.21 These biocompatible and abundant tubular nanomaterials have an external diameter of 50 nm to 80 nm, internal lumen of 10 nm to 50 nm, and length of approximately 1000 nm.22 The hollow structure of HNTs makes it suitable as containers for active molecules.23
1 rolling phyllosilicate clay with a chemical formula of Al2Si2O5(OH)4·nH2O, which is low-cost with rich reserves.21 These biocompatible and abundant tubular nanomaterials have an external diameter of 50 nm to 80 nm, internal lumen of 10 nm to 50 nm, and length of approximately 1000 nm.22 The hollow structure of HNTs makes it suitable as containers for active molecules.23
However, in previous studies investigating the encapsulation of agents in HNTs, the loading efficiency was only approximately 10% to 15% because of the limited pore volume of the tube.24 In order to increase loading capacity of the HNTs, etching of HNT using acid and alkali treatment were investigated with a target capacity of 40–50%.25,26 Furthermore, due to the negative surface potential in a wide pH range, it is possible to modify the external surface property of HNTs by adsorbing polycation.27 The technique of layer-by-layer (LbL) coated HNTs by polyelectrolytes could significantly control and decrease the diffusion of biocides from the lumen of HNTs, which makes LbL assembly a highly promising approach for long-term bamboo protection.
Although HNTs is a well-known promising carrier for drug delivery without need of expensive and high energy consuming processes, to the best of our knowledge, little information can be seen incorporation of wood fungicide (such as IPBC) into HNTs. In the present study, we described a facile and efficient drug-delivery system by functionalizing of HNTs through acid treatment and coated with LbL polyelectrolyte multilayers for controlled release of IPBC (Fig. 1). The effects of acid treatment on the structure, morphology, and porous characteristics of HNTs were examined by means of scanning electron microscopy (SEM), transmission electron microscopy (TEM), and N2 absorption/desorption method. The loading efficiency of IPBC in HNTs was investigated with the help of thermogravimetric analysis (TGA). The release behavior was performed to detect its controlled release performance. The ability of the as-prepared nanocomposites to inhibit mold and stain fungi was estimated in laboratory conditions. Concerning future applications, the use of IPBC loaded HNTs in wooden materials appears very promising. Besides sustained drug release, the nanocomposites are proved to achieve the controlled release of IPBC as well as an excellent anti-fungal property.
![[thin space (1/6-em)]](https://www.rsc.org/images/entities/char_2009.gif) 000) and sodium poly(styrene sulfonate) (PSS, Mw ∼ 10
000) and sodium poly(styrene sulfonate) (PSS, Mw ∼ 10![[thin space (1/6-em)]](https://www.rsc.org/images/entities/char_2009.gif) 000) were purchased from Sinopharm Chemical Reagent Co. Ltd. (Beijing, China). All the chemicals from commercial sources were of reagent grade and used without further purification.
000) were purchased from Sinopharm Chemical Reagent Co. Ltd. (Beijing, China). All the chemicals from commercial sources were of reagent grade and used without further purification.
The surface morphology and microstructure of raw HNTs and acid-etched HNTs were characterized by SEM (FEG-XL30, FEI Company, USA) at a 10 kV accelerating voltage and TEM (TECNAI G2 F30, Philips-FEI, Holland) at 120 kV, respectively. The elemental composition was confirmed by energy-dispersive X-ray spectroscopy (EDXS). The surface areas and pore-size distribution of the HNTs were determined by N2 absorption/desorption measurements (ASAP 2010, Micromeritics Instrument Corp., USA).
IPBC loading is done as follows: 2.0 g of HD or E-HD were dispersed into 40 ml of IPBC alcohol solution (500 mg ml−1) and stirred with a magnetic stirrer for 24 h. The resulting mixture was then transferred into a vacuum jar and evacuated using a vacuum pump. During the process of vacuuming, the slight fizzing of the suspension indicated that air in the lumen of HNTs was replaced by IPBC solution. The suspension was kept under vacuum for 30 min and then cycled back to atmospheric pressure for another 15 min. This process was repeated for three times to increase the loading efficiency. Finally, the solid phase was separated from solution by centrifugation at 5000 rpm for 5 min, washed with ethanol for three times to remove surface adsorbed IPBC molecules and dried at 60 °C overnight. The IPBC-loaded raw HNTs and acid-etched HNTs were marked as HDI and E-HDI, respectively.
The amount of loaded IPBC in HNTs lumen was determined by the residue from TGA (TA Q500, TA Instruments, USA) at the heating rate of 10 °C min−1 from 30 to 800 °C under N2 atmosphere.
The assembly of polyelectrolyte layers on HNTs was monitored by controlling the surface ξ-potential alternation after deposition of each layer using a Zeta Plus Potential Analyzer (Zetasizer Nano ZS, Malvern Instruments Ltd., UK). The microstructure of coating was confirmed by TEM images.
At predetermined time intervals, 5 ml supernatant was collected and replaced with fresh buffer of equal amount, respectively. High performance liquid chromatography (HPLC) was used to determine the concentration of released IPBC in the withdrawn samples. This was quantified at 204 nm using a seven-points calibration curve of IPBC in the range 1–100 μg ml−1 (R2 > 0.99). The tests were carried out in triplicate, and the results were recorded as an average. Cumulative release of IPBC was calculated as follows:
|  | (1) | 
|  | (2) | 
The morphology of HNTs is shown in SEM micrograph (Fig. 2a and b), the raw HNTs show typical tubular structures with a smooth surface. The treatment of HCl solution resulted in significant alteration in the morphology of HNTs, which exhibits a rough surface with hackly edges on the outer walls.
|  | ||
| Fig. 2 SEM images, TEM images and EDXS dates of HNTs (a, c and e) and acid treated HNTs (b, d and f). | ||
The TEM images in Fig. 2d further reveals that the effect acid treatment on HNTs, leading to small spheroidal nanoparticles filling of most of the nanotubes. These nanoparticles can be found mostly inside the tubes as well as outside, which are considered to be SiO2 originally located in the tube wall.29 The acid treatment destroyed the internal alumina sheet, and resulted in the exfoliation of the adjacent silicate sheet. To be noted in TEM images (Fig. 2c and d), the external diameters of the tubes remained unchanged, while the inner diameter increased substantially by the acid-etched samples, indicating that etching takes place solely in the inner lumen of HNTs.30 The EDXS mapping of the area suggests that the atomic ratio of Si/Al is about 1![[thin space (1/6-em)]](https://www.rsc.org/images/entities/char_2009.gif) :
:![[thin space (1/6-em)]](https://www.rsc.org/images/entities/char_2009.gif) 1 (Fig. 2e), which is close to an ideal value for HNTs.31 As shown in Fig. 2f, the overall amount of Al element decreased from 28% to 17% with the acid treatment, which can be ascribed to the dissolving of alumina layers.31 According to these observations on the structure of raw HNTs and acid-treated HNTs, acid treatment of 3 M HCl solution resulted an increase in the internal diameter of HNTs, and retained their original tubular-like structure. This is in agreement with previous work,32 which reported HNTs etching was optimized depending on time, temperature, and concentration of the acid. The significantly increased lumen volume of HNTs with appropriate etching process would improve the loading efficiency of IPBC.
1 (Fig. 2e), which is close to an ideal value for HNTs.31 As shown in Fig. 2f, the overall amount of Al element decreased from 28% to 17% with the acid treatment, which can be ascribed to the dissolving of alumina layers.31 According to these observations on the structure of raw HNTs and acid-treated HNTs, acid treatment of 3 M HCl solution resulted an increase in the internal diameter of HNTs, and retained their original tubular-like structure. This is in agreement with previous work,32 which reported HNTs etching was optimized depending on time, temperature, and concentration of the acid. The significantly increased lumen volume of HNTs with appropriate etching process would improve the loading efficiency of IPBC.
N2 adsorption and desorption analyses were conducted to investigate the surface area and pore volume of raw HNTs and acid treated HNTs.31 As shown in Fig. 3, the isotherm shapes of all samples belong to type IV with a distinct type H3 hysteresis loop, indicating their preserved mesoporous and microporous structures after acid treatment,32,33 which were in accordance with their TEM images. After acid etching, the BET surface area of HNTs (inserted table in Fig. 3) increased from 34.77 to 113.72 m2 g−1 and the pore volume of HNTs shifted to larger pore sizes (0.45 cm3 g−1). According to the above morphology study, the raise of the BET surface area and pore volume of acid treated HNTs could be resulted from the dissolution of alumina layers and disaggregation of amorphous SiO2 layers,34 indicating the successful development of large porosity in HNTs by acid etching.
|  | ||
| Fig. 3 N2 adsorption and desorption curves of raw HNTs and acid treated HNTs. The BET surface area and BJH pore volume values are showed in the inserted table. | ||
The loading amount of IPBC in the lumen of HD and E-HD were calculated as 8.4% and 24.4%, respectively. The increase of loading efficiency for IPBC is associated with the increase of the surface area and internal diameter of HNTs after etching removal of alumina by acid treatment.
The successful loading of IPBC into HNTs lumen can also be confirmed by TEM analysis (inserted figure in Fig. 4), in which the hollow space of HNTs was hard to be recognized after loading IPBC. In general, the real distribution of the drug molecules occurs both in the inner lumen along with the outer surfaces of HNTs, but drug bound to the outer-surface was washed out in this study to ensure the effective loading.37 Moreover, the enhancement of IPBC loading efficiency in HNTs is an important factor in their industrial application, which can minimize the HNTs consumption and simultaneously avoid the negative effects on coatings or other materials caused by the agglomeration of HNTs nanoparticles.38
|  | ||
| Fig. 5 ξ-Potential alternation (a) for LbL assembly process of multilayer shells on HNTs and the corresponding TEM images of E-HDI2 (b), E-HDI4 (c) and E-HDI6 (d). | ||
The TEM images of PAH/PSS shells on HNTs are shown in Fig. 5b–d. It was observed that a coating of LbL layer was evenly covered on the tube surfaces of E-HDI2, leading to the blurred film at both ends of tube. In the case of 4 bilayers, the flocculent coating of polyelectrolytes by encapsulation of the tubes possessed more tightness, demonstrating that the polymer is winding around the tubes. After coated by 6 bilayers of PAH/PSS, the aggregation of polymer sealed off the openings of tubes completely. These results are in accordance with that of previous report on the formation of PAH/PSS polyelectrolyte shell on HNTs, which indicated that higher molecular weight polyelectrolytes provide better encapsulations of HNTs.39 Usually, the polyelectrolyte shell assembled on the tubes allows thickness tunability in nanoscale. The controlled over permeability can be achieved by optimization of the shell composition, which is inexpensive and effective with a simple water-based process.40,41 Therefor, in this work, the polyelectrolyte shells on HNTs with tuneable thickness can provide a convenient strategy for controlled release of IPBC.
|  | ||
| Fig. 6 Release profiles of IPBC from (a) naked E-HDI and (b) coated E-HDI samples in buffer solution. | ||
In comparison with that from E-HDI, controllable release of IPBC from tubes was achieved by LbL polyelectrolyte encapsulation of HNTs. As shown in Fig. 6b, the 2, 4, and 6 LbL bilayers encapsulation could further reduced the release rate of IPBC and the released IPBC of 100 days only reached to 9.70%, 7.69% and 6.55%, respectively, which are much slower than the release of IPBC in E-HDI. As can be seen, the release rate of IPBC from polyelectrolyte coated HNTs is in negative correlation with the number of LbL polyelectrolyte layers, therefore it is controllable. The slower release of IPBC is due to the tube architecture of HNTs and polyelectrolyte layers, which can effectively prevent the rapid release of IPBC in water synergistically.
The release kinetics of IPBC from HNTs nanocontainers was evaluated by fitting the release profiles to the Peppas kinetic model (Mt/M∞ = ktn, where Mt is the amount of drug released at time t, M∞ is the amount of drug released at infinite time, n is the exponent characteristic of the release mechanism, and k is a constant).42 The results showed that the data of E-HDI is well fitted by this model with n equal to 0.44 (R2 > 0.99), indicating a Fickian diffusion mechanism in the cylindrical system. The n values for E-HDI2, E-HDI4 and E-HDI6 samples are 0.48, 0.48 and 0.49, respectively, indicating a non-Fickian diffusion mechanism. It can be concluded that the higher values of n (0.48, 0.48 and 0.49) are due to the hybrid system of LbL-coated HNTs. That is, the diffusion of IPBC from LbL-coated HNTs is controlled not only by the tube structure of HNTs, but also by polyelectrolyte multilayers, which have a significant influence on the IPBC release rate.
The intensity of the anti-fungal effect would depend on drug concentration released from carriers.19 Several studies have been conducted to study the reduced leaching of IPBC in functional capsules. Sørensen et al.14 mixed the synthesized porous silica microparticles loaded with IPBC into biocide-free commercial paint matrices. The release of IPBC from paints proved to level out about 50 h more than 45% of the initially encapsulated IPBC. Polystyrene microcapsules containing the biocide IPBC were synthesised and incorporated into coating matrices by Nikkola,19 which showed a slower biocide release rate below 10% during 30 days and lower mould growth in samples of paint. These delayed release of IPBC could possibly be an effect of the thickness and dense of cross-linked silica or polymer shell. However, one drawback of such encapsulation systems is the complex and costly synthesis process. In the case of polyelectrolyte coated HNTs, the hollow structure of HNTs can be easily adjusted by changing the conditions of acid treatment and the controlled released of IPBC can be produced via polyelectrolyte shell structure. Further, the as-prepared nanocontainers with a highly defined structure are also suited to encapsulate various other types of biocides agents for producing durable wooden materials.
| Fungus | Diameter of inhibition zone (mm) | |||
|---|---|---|---|---|
| IPBC | E-HDI4 | E-HD | HNTs | |
| Aspergillus niger | 8.63 | 7.46 | 0 | 0 | 
| Trichoderma viride | 20.57 | 18.23 | 0 | 0 | 
| Penicillium citrinum | 16.37 | 14.33 | 0 | 0 | 
| Botryodiplodia theobromae | 18.97 | 15.66 | 0 | 0 | 
| This journal is © The Royal Society of Chemistry 2019 |