Georgios
Patias
,
Alan M.
Wemyss
,
Spyridon
Efstathiou
,
James S.
Town
,
Christophe J.
Atkins
,
Ataulla
Shegiwal
,
Richard
Whitfield
and
David M.
Haddleton
*
University of Warwick, Department of Chemistry, Gibbet Hill, CV4 7AL, Coventry, UK. E-mail: d.m.haddleton@warwick.ac.uk
First published on 13th November 2019
Scalable methods of producing functional materials is of importance. Herein, we report the use of free radical copolymerisation of ω-unsaturated methacrylic macromonomers, as derived from catalytic chain transfer polymerisation (CCTP), with acrylic monomers in solution leading to block copolymers by varying the nature of the macromonomer. We demonstrate the effect that varying the molecular weight and ester side chain length of macromonomer from CCTP, has on the polymerisation leading to either graft or diblock copolymers. DOSY NMR, MALDI-ToF/ToF MS has allowed for the exploration of the extent to which varying the concentration of macromonomer has on the products formed. Importantly, during the successful synthesis of acrylic and methacrylic diblock copolymers with broad dispersities of each block, full consumption of the macromonomers was observed.
An efficacious method to produce low molecular weight oligomers containing functional unsaturated end groups which has been exploited industrially for over 20 years, is cobalt(II) mediated catalytic chain transfer polymerisation (CCTP).20–27 The CoII catalysts used in CCTP are highly efficient in chain transfer from propagating polymer to cobalt(II) leading to CoIII–H enabling for control over the molecular weight of the polymers produced at very low catalyst concentrations (ppm). CCTP of methacrylates leads to the abstraction of a hydrogen atom from the α-methyl group relative to the radical centre resulting in a vinyl terminated chain and an unstable CoIII–H complex that reinitiates polymerisation through hydrogen transfer to monomer, regenerating the CoII catalyst. This is a highly efficient process with observed chain transfer constants over four orders of magnitude higher than thiols at up to Cs = 50000. Through this process, macromonomers are produced with α-hydrogen and ω-vinyl groups (mechanism ESI Fig. 1†).
We have previously investigated the copolymerisation of methacrylic macromonomers from CCTP with methacrylates.3,12,28,29 Following the addition of a propagating polymeric methacrylic radical to the vinyl functionality of these macromonomers, the relative rates of propagation and β-scission (kp/kβ) is low, hence β-scission (fragmentation) is favoured. This addition–fragmentation chain transfer (AFCT) process produces a propagating radical of the original macromonomer and a new methacrylic macromonomer that is also capable of undergoing an AFCT reaction.9,12,30 In this way, block copolymers can be produced in a process similar to conventional sulphur containing RAFT agents, mediated by dithioester or trithiocarbonate chain transfer agents (CTAs).
In contrast, acrylic monomers generally have higher propagation rate constants than methacrylates. For example, the kp of methyl methacrylate has been measured as 323 L mol−1 s−1, whereas the kp of methyl acrylate is nearly fifty times higher at 15600 L mol−1 s−1.31,32 Based upon this, the copolymerisation behaviour of acrylate monomers and these CCTP methacrylic macromonomers is expected to be significantly different, with a number of reports in the literature describing the formation of graft copolymers.33–35 However, studies from Yamada and co-workers show that the copolymerisation of acrylates can be much more complicated than suggested in previous studies.13,36–38
Herein, we give new insight into the effective copolymerisation of two types of monomers, methacrylates and acrylates, Scheme 1. A better mechanistic understanding of the copolymerisation of methacrylic macromonomers with methacrylates is reported utilising MALDI-ToF/ToF MS. Moreover, the effect of the chain length of methacrylic macromonomers from CCTP into the free radical polymerisation of acrylates is investigated. We have also explored the extent to which the nature of the macromonomer changes the nature of the final product. Grafted polymers were obtained when methyl methacrylate oligomers were present in the methyl acrylate polymerisation, whereas end-capped diblock copolymers of acrylates with pLMA, pBMA, pBzMA were synthesized under similar conditions. Notably, the 1H NMR spectroscopy showed full consumption of the macromonomer and successful synthesis of diblock copolymers with various molecular weights, albeit macromonomers with broad dispersities were used in their free radical copolymerisation with acrylates. This leads to block and graft copolymers without the requirement of transition metal catalysts, sulphur containing RAFT agents or other expensive and often troublesome reagents. This work is focussed on free radical polymerisation which is widely used and accepted.
The number average molecular weight of macromonomers was calculated from 1H NMR spectra by integrating the vinyl resonances (6.17 and 5.44 ppm) against the methoxy peak (3.57 ppm). 1H NMR (400 MHz, CDCl3): δ 6.17 (s, 1H), 5.44 (s, 1H), 3.57 (s, 3H, broad), 2.00–1.80 (s, 2H, broad), 1.20 (s, 3H, mm), 1.01 (s, 3H, mr), 0.82 (s, 3H, rr). The dispersity and molecular weights of the final products was determined by Gel Permeation Chromatography (GPC), Mn = 1400 g mol−1, Đ = 1.76.
Monomer | Catalyst | Number average degree of polymerisation (DPn) | ||
---|---|---|---|---|
MMA | CoBF | 2 | 4 | 14 |
BMA | Co(MePh)BF | 24 | ||
BzMA | Co(MePh)BF | 47 | ||
LMA | Co(MePh)BF | 12 | 18 |
The products were characterized by 1H NMR and MALDI-ToF MS. Their NMR spectra were used to determine the DPn, monitor conversion and confirm the presence of vinyl peaks from the propenyl end group, for instance for pLMA, at 6.19 and 5.46 ppm (ESI Fig. 2a†). MALDI-ToF was used to further demonstrate end group fidelity, which confirmed that the macromonomers have two distinct and characteristic terminal groups, a hydrogen atom at the α-chain end and a vinyl group at their ω-terminal.
It is noted that the lauryl methacrylate was used as purchased and is actually a mixture of C12 and C14 methacrylates (77% and 23%), presumably arising from the alkyl chain being derived from the hydrolysis of natural oils prior to transesterification with MMA. This mixture was considered to be acceptable for the purposes of this study and although difficult to see by NMR is clear from GC of the monomer and MALDI-ToF MS of the products, as shown in ESI Fig. 2b† and Fig. 1 respectively.
Size-exclusion chromatography (SEC) was used for the characterization of all products. Typical examples are shown for the synthesis of pLMA (ESI Fig. 3†) as prepared with Co(MePh)BF as a catalyst. Molecular weight data from GPC is given in ESI Table 1.†
Increasing the concentration of the cobalt catalyst in the reaction results in a lowering of the molecular weight of the product as in conventional chain transfer.21
The effective chain transfer activity (CEs) of the catalysts, measured at high conversions, used in the CCTP of pLMA was measured using the Mayo equation (eqn (1)), where DPn is the number average degree of polymerisation in the presence of the CTA, DP0n the number average degree of polymerisation in the absence of the CTA, [S] the concentration of CTA and [M] the concentration of the monomer.
(1) |
The activity of the relatively hydrophobic catalyst Co(MePh)BF for the polymerisation of LMA gave CEs = 1700. Note that this is lower than the CEs of CoBF for the polymerisation of MMA, which is reported as ≈30000.21 Thus, when the targeted Mn of pLMA was approximately 2000, 40 ppm of Co(MePh)BF was used, whereas the same ratio of CoBF is required only when a mixture of MMA dimer and trimer is targeted.
The molecular weight of MMAd8 = 108.15 g mol−1 which allows for differentiation from the MMA macromonomer in MALDI-ToF MS. Four products are observed in the MALDI-ToF MS spectra (Fig. 2a and b), in the presence of CoBF, (Fig. 2b). In order to achieve more detailed information of the products MALDI-ToF/ToF was also used, Fig. 2c and d. This technique provides the fragmentation patterns of the polymers, allowing for the exploration of the arrangement of the monomeric units in the products. Thus, analysing the peak at m/z = 1319.857 (d in Fig. 2b) using MALDI-ToF/ToF, Fig. 2d, the highest magnitude signal originates from products of the general formula D-(MMAd8)x, which would be the product expected from the CCTP of MMAd8 in the absence of MMA4. However, smaller peaks are also apparent from products that contain 1 MMA, 4 MMA and 3 MMA units with an absence of products containing 2 MMA monomers. These are derived from MMA3(MMAd8)xMMA1, MMA3(MMAd8)x and H(MMAd8)xMMA1 which arise from fragmentation and reinitiation. This supports the observed results from our previously published work, that β-scission is the predominant reaction pathway of the macromonomer radical adduct under these reaction conditions, Fig. 2 and ESI Table 2.†18
Fig. 2 (a) Expansion of the full MALDI-ToF spectrum, ESI Fig. 6a,† of the copolymerisation of pMMA4 with MMAd8 in the 1150–1550 m/z range. (b) Expansion of the full MALDI-ToF spectrum, ESI Fig. 6b,† of the copolymerisation of pMMA4 with MMAd8 in the presence of CoBF in the 1150–1550 m/z range. (c) MALDI-ToF/ToF of peak “a” in Fig. 2b showing the backbone cleavages. (d) MALDI-ToF/ToF of peak “d” in Fig. 2b showing the backbone cleavages. |
Sample | Monomer | pMMAx | pMMAx to MA (mol%) | M n (g mol−1) | Đ |
---|---|---|---|---|---|
1 | MA | — | — | 25600 | 2.91 |
2 | MA | pMMA2 | 0.4 | 23400 | 3.21 |
3 | MA | pMMA2 | 2.1 | 12600 | 2.11 |
4 | MA | pMMA2 | 4.3 | 3600 | 1.60 |
5 | MA | — | — | 37500 | 2.83 |
6 | MA | pMMA4 | 0.2 | 33800 | 3.01 |
7 | MA | pMMA4 | 1.1 | 23300 | 2.71 |
8 | MA | pMMA4 | 2.2 | 16400 | 2.34 |
9 | MA | pMMA4 | 4.3 | 5100 | 2.39 |
10 | MA | pMMA14 | 0.6 | 30100 | 2.12 |
Distilled MMA4 macromonomer was studied in the copolymerisation with MA and the results compared with those obtained when using the equivalent MMA dimer, Fig. 3b and e. Interestingly, the chain length of the macromonomer affects the graft amount incorporated into the final product. The grafting density of MMA4 is limited to two per polymer chain, and the amounts of the copolymer pMAx-b-(MMA4)1 and pMAx homopolymer were detected in larger amounts relative to the graft copolymer.
Subsequently, the copolymerisation of pMMA14 with MA was carried out, Fig. 3c. The main peaks of the MALDI-ToF spectra indicate the formation of an end-capped diblock copolymer pMMA-b-pMA arising from a chain stopping reaction whereby a propagating PMA chain adds a PMMA macromonomer with subsequent termination occuring in preference to propagation. However, due to the small difference in the masses of the monomers it is not 100% certain if there is also graft copolymer in the product, Fig. 3f.
In order to further investigate this copolymerisation reaction, a pBMA CCTP macromonomer was copolymerised with MA. The larger side group alkyl chain and the higher molecular weight of this macromonomer were chosen so as to help gain a better insight into this system. Methyl acrylate was polymerised in the presence of 0.26 and 3.3 mol% of pBMA, under similar reaction conditions as described above, and a shift to higher molecular weight for the product observed (ESI Fig. 7 and Table 4†). The DOSY NMR spectra of the macromonomer, Fig. 4a, when compared to the final product of the copolymerisation with MA, Fig. 4b, show distinct differences in the diffusion constants of the pBMA before and after copolymerisation. Moreover, all of the protons of the final product are aligned on the same region of the spectrum (same diffusion rate), indicating that they are part of the same molecule.
In order to further investigate the effect of the nature of the macromonomer, methyl acrylate (MA) was copolymerised with both poly(benzyl methacrylate) and poly(lauryl methacrylate) macromonomers, Fig. 5. Similarly, to previous results, a decrease of the Mn of the products with increasing macromonomer concentration is observed (Table 3 and ESI Table 5†). However, interestingly, from MALDI-ToF analysis, only end-capped diblock copolymers were obtained, Fig. 5 and ESI Fig. 8.† The 77% to 23% ratio of the isomers of LMA is observed in the MALDI-ToF spectra of the diblock copolymer pLMA-b-pMA. The main peaks refer to end-capped pLMAC12 macromonomer, as it is in the higher percentage. The 28 and 56 m/z difference is due to block copolymers with a different number of the monomeric units, C12 or C14 LMA monomers, in the final product.
Fig. 5 GPC results of the free radical polymerisation of (a) MA with 0.1 mol% and 0.2 mol% pBzMA24 and (b) MA with 0.67 mol% and 1.67 mol% pLMA18. |
Sample | Monomer | pLMA18 | pLMA18 to MA (mol%) | M n (g mol−1) | Đ |
---|---|---|---|---|---|
1 | MA | — | — | 25600 | 2.91 |
11 | MA | pLMA18 | 0.17 | 24500 | 3.93 |
12 | MA | pLMA18 | 0.52 | 20000 | 3.76 |
13 | MA | pLMA18 | 0.67 | 10700 | 2.27 |
14 | MA | pLMA18 | 1.67 | 7600 | 2.05 |
15 | MA | pLMA18 | 10 | 5500 | 1.72 |
Finally, the methacrylic macromonomer pLMA was added to the free radical polymerisation of the more hydrophobic acrylate, butyl acrylate (BA). Similarly, the macromonomer acts as terminating species via an end-capping event as opposed to a monomer, leading to the block copolymer pLMA-b-pBA as opposed to graft copolymers, ESI Table 6 and Fig. 10.†
In the case of the pLMA with higher steric hindrance, only block copolymers result via this end-capping by the macromonomer to the macroradical pMA (Fig. 6). This suggests that during the copolymerisation of a methacrylic macromonomer from CCTP and acrylic monomers, an increase of the molecular weight of the macromonomer, and also of the ester side chain length, reduces the likelihood of obtaining graft copolymers (Scheme 2). On the contrary, if the steric hindrance of the macromonomer is high, it results in an end-capping reaction of the propagating polyacrylate radical and diblock copolymers are the only product.
Scheme 2 Schematic presentation of the proposed routes of the free radical polymerisation of acrylates in the present of methacrylic macromonomers leading to graft or diblock copolymers. |
Thus diblock copolymers of methacrylic and acrylic monomers can be synthesised using the appropriate methacrylic macromonomer as derived from CCTP. Further studies have already been conducted in order to optimize the conditions in solution, as this is a highly useful and scalable technique to combine the properties of different monomers, in relatively facile synthetic conditions, applicable to scale-up and application.
The raw data for all information presented in this paper can be accessed from The University of Warwick repository at https://wrap.warwick.ac.uk/127874.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9py01133a |
This journal is © The Royal Society of Chemistry 2019 |