Open Access Article
Claire
Chattaway
a,
Delphine
Magnin
a,
Etienne
Ferain
ab,
Sophie
Demoustier-Champagne
*a and
Karine
Glinel
*a
aInstitute of Condensed Matter & Nanosciences (Bio & Soft Matter), Université catholique de Louvain, Croix du Sud 1, box L7.04.02, B-1348 Louvain-la-Neuve, Belgium. E-mail: karine.glinel@uclouvain.be; sophie.demoustier@uclouvain.be
bit4ip S.A., Avenue Jean-Etienne Lenoir 1, B-1348 Louvain-la-Neuve, Belgium
First published on 19th March 2019
A process combining electrochemical nanofabrication by hard templating with the use of a masking strategy and surface functionalization methods, is developed to produce arrays of gold nanopillars of spatially-controlled surface chemistry. Therefore, a gold nanopillar array is first fabricated by performing metal electrochemical deposition into a track-etched membrane supported on a gold substrate. After dissolution of the membrane, a protective polymer layer is deposited on the array and partially etched to specifically reveal the top of the nanopillars. Then, a polythiolactone-based copolymer is grafted on the upper part of the nanopillars. Afterwards, the sacrificial polymer layer is dissolved to reveal the non-functionalized surface corresponding to the lower part of the gold nanopillars and the background surface. This surface is subsequently modified by a self-assembled monolayer (SAM) of alkylthiol molecules which leads to nanostructured surfaces with spatio-selective surface chemistry. The grafting of gold nanoparticles and of a bioadhesive peptide on the top and on the background of the nanopillar array, respectively, is performed to prove the versatility of the approach to produce bifunctionalized nanopillar arrays for biological, biosensing or (bio)catalysis applications.
Arrays of NWs with control over the dimensions, aspect ratio, density and location of the individual NW elements on the substrate can be generated by different bottom-up and top-down nanofabrication techniques.12,13 Among them, the templating strategy using either anodic aluminium oxide or polycarbonate track-etched templates is particularly attractive as it allows the fabrication of NW arrays or free individual nanowires with diameter, height and density finely and independently tunable over a broad range.12,14 Moreover, a large variety of single-component but also of multi-component nanowires, including segments of different chemical nature (polymer, metal or semiconductor) along the length of the nanowire can be easily synthesized by this templating technique.15–17
Besides the control of their physical dimension characteristics, surface (bio)-functionalization of the nanowires with one or several appropriate ligands or biomolecules are often required to tune these nanostructures towards a specific application. Up to now, surface modification was mostly applied onto the entire surface of the nanostructures.18,19 Though, spatio-selective functionalization of NW arrays with several active moieties offers a unique ability to combine a number of functionalities and/or properties while avoiding molecular interference due to randomly distributed functional groups that could lead to malfunction of the system. Chemical selective patterning of NW-based systems through NW site-specific functionalization with the respective ligands can be used to tailor surface properties, such as hydrophilicity, bio-adhesiveness or catalytic properties. Very recently, Huskens et al. reported on an original method for the spatioselective functionalization of silicon nanowires.20 The process combined metal-assisted chemical etching to fabricate silicon nanowires and hydrosilylation to form molecular monolayers. Click chemistry was then used for secondary modification of the monolayer with azide-functionalized nanoparticles. Regarding metallic NWs, the most frequently and successful reported spatioselective functionalization strategies rely on individual multi-component nanowires that are composed of different material segments.21,23 A variety of metal segments, such as Au, Ag, Cu, Co, Pd, Pt, Ni, have been incorporated into nanowires with either bimetallic or ternary configurations and each segment was derivatized with metal-specific chemistries.22 For instance, gold wires are most often functionalized with thiols, while nickel is most often functionalized with carboxylic acids, which bind to the native oxide layer on the metal. Several groups have successfully achieved various selective functionalization of multi-component nanowires.15,16,21 However, nanowires composed of a single metallic material, with a unique chemical affinity, cannot benefit from these selective surface functionalization procedures.
In the present work, we aimed for the spatio-selective functionalization of single-component metallic nanowire arrays. More specifically, a process combining electrochemical hard templating nanofabrication with surface functionalization methods and the use of a masking sacrificial polymer layer was designed and optimized for elaborating bifunctionalized gold nanopillar arrays. First, a protective layer was deposited by spin-coating on pre-fabricated Au nanopillar surfaces. Second, after a partial etching of the sacrificial polymer layer to reveal the upper surface of the nanopillars, a polythiolactone-based copolymer was grafted on the top of the nanopillars, according to a procedure that we recently reported.24,25 The further dissolution of the sacrificial polymer layer in water exposes the non-functionalized lower part of the gold nanopillars and the background surface, which were then differently modified through the formation of a self-assembled monolayer (SAM) of alkylthiol molecules. To prove the successful spatio-selective chemical surface modification of the Au nanopillar surfaces, the presence of the thiolactone-based copolymer was revealed through coupling of free thiol moieties with maleimide gold nanoparticles.
000 g moL−1 with a dispersity (Đ) of 1.1, as measured by size exclusion chromatography (SEC) and contained 25% of TlaAm units as determined by elemental analysis. Polycarbonate (PC) pellets (Lexan 145 from General Electrics), chloroform (CHCl3) (Sigma-Aldrich, 99.5+%, anhydrous), sodium hydroxide (NaOH) (Chem-Lab, 99+%), methanol (VWR, ACS grade), Dowfax™, gold(III) chloride trihydrate (HAuCl4) (Sigma-Aldrich, 99.995%), potassium phosphate dibasic (K2HPO4) (Acros Organics, 99%), potassium chloride (KCl) (Acros Organics, 99+%), dichloromethane (CH2Cl2) (VWR, HPLC grade), polyacrylic acid (PAA, MW = 100
000 g moL−1) (Sigma-Aldrich, 35% wt in water), ethanolamine (Sigma-Aldrich, 99%), ethanol (VWR, HPLC grade), 1-dodecanethiol (DDT) (Sigma-Aldrich, 98+%), 11-mercaptoundecanoic acid (MUA) (Sigma-Aldrich, 98%), 30 nm maleimide gold nanoparticles (NPs) conjugation kit (cytodiagnostics), FITC-labeled H-RGDK(FITC)-OH peptide (RGD-FITC, MW = 863.91 g moL−1) (GeneCust, 99+%), sodium chloride (NaCl), (Sigma-Aldrich, 99+%), N-hydroxysulfosuccinimide sodium salt (sulfo-NHS) (Sigma-Aldrich, 98+%), N-(3-dimethylaminopropyl)-N′-ethylcarbodiimide hydrochloride (EDC) (Sigma-Aldrich, 98+%), 2-(N-morpholino)ethanesulfonic acid (MES) (Sigma-Aldrich, 99.5+%), sodium phosphate monobasic (NaH2PO4) (Acros Organics, 98+%), sodium phosphate dibasic (Na2HPO4) (Sigma-Aldrich, 99+%), hydrogen peroxide (Sigma-Aldrich, 30%), sulfuric acid (Sigma-Aldrich) were used as received.
Milli-Q water (resistivity 18.2 MΩ cm) was obtained from a Merck Millipore system (Milli-Q® Reference). Gold surfaces were fabricated in a clean room environment (Winfab platform, Université catholique de Louvain) by evaporating a 100 nm-thick layer of gold on silicon wafers (100) precoated with a 5 nm-thick layer of chromium. Single-side-polished (100) silicon wafers were purchased from TOPSIL. All glassware used for surface modification was cleaned using piranha solution (1
:
2 v/v mixture of hydrogen peroxide (30%) and sulfuric acid; caution: piranha solution is extremely reactive and should be handled carefully).
:
water (50
:
50 v/v) solution, containing 1
:
1000 v/v of an anionic surfactant (Dowfax™) and heated at 52 °C. After a 2 min-rinsing in a methanol
:
water (50
:
50 v/v) solution, the surfaces were carefully dried with a stream of N2. The pore diameter and pore density obtained according to this protocol are typically 100 nm and 108 cm−2, respectively.
Gold metal was then electrodeposited within the pores of the so-obtained track-etched supported membranes. For this, cyclic voltammetry was performed with a Chi660 instrument (ChInstruments) in presence of an aqueous solution containing 6 mM HAuCl4, 30 mM KCl and 30 mM K2HPO4. The reaction was performed at room temperature in a one-compartment Teflon® cell using a platinum counter electrode and an Ag/AgCl reference electrode. The gold surface covered with the track-etched PC membrane was used as the working electrode. The potential of this working electrode was linearly and reversibly ramped from 0 to 0.7 V at a scanning rate of 0.2 mV s−1. The number of scans was varied from 10 to 18 in order to tune the thickness of the gold layer deposited into the pores and consequently, the height of the resulting nanopillars.
The polycarbonate membrane was then dissolved by immersing the samples in CH2Cl2 then 0.5 M NaOH for 1 h. The nanopillar surfaces obtained were finally placed in a UV/ozone chamber (UVO-Cleaner, Jelight) for 20 min.
Then 5 mL of a P(DMA-co-TlAm) copolymer solution (0.2 mg mL−1) prepared in CHCl3 was placed in a glass vial. Ethanolamine was then added to get 2 eq. of TlaAm units for ethanolamine in the mixture.23 This mixture was stirred for 30 s and a freshly plasma-treated nanopillar surface was rapidly immersed in the solution. After a contact time of 2 h, the surface was thoroughly rinsed with CHCl3, ethanol then Milli-Q water and dried with a stream of N2. The PAA layer remaining on the surface was dissolved by dipping the sample four times in an aqueous solution (pH 7) for 5 min and one more time for 10 min. Then the surface was thoroughly rinsed with Milli-Q water and dried.
:
45 v/v (reaction buffer
:
resuspension buffer) provided by the supplier, at a concentration of 44 mg mL−1. 30 μL of this solution were deposited on a nanopillar surface having nanopillars grafted with P(DMA-co-TlAm) in order to immobilize the gold NPs on the free thiol groups of the copolymer through the maleimide–thiol click reaction. The click reaction was carried out for 1 h then the surface was gently but thoroughly rinsed with Milli-Q water, ethanol and dried with a stream of N2.
AFM images of nanopillar surfaces covered by a spin-coated PAA layer were recorded to get a better view of the morphology of these surfaces. These measurements were done on surfaces decorated with nanopillars with a height of 477 ± 105 and 365 ± 68 nm (Fig. 2). The surface decorated with the smaller nanopillars (Fig. 2A), showed a relatively smooth morphology and the presence of the nanopillars under the PAA layer resulted in the presence of small bumps on the surface. In contrast, the surface decorated with the higher nanopillars (Fig. 2B), displayed clear protrusions covered by a thin polymer film. Image analysis performed on these surfaces revealed that the height of these protrusions ranged from 50 to 300 nm (Fig. S1A†). So, even if the theoretical thickness of the PAA layer (measured on flat surface) is lower than the height of the nanopillars, the PAA layer is deposited on the entire surface with a higher thickness on the background compared to the top of the nanopillars.
![]() | ||
| Fig. 2 AFM 3D images (3 × 3 μm2) of gold nanopillars covered by a spin coated PAA film. Nanopillar heights are 365 ± 68 nm (A) and 477 ± 105 nm (B). | ||
To reveal the top of the nanopillars in order to modify them, the PAA covered surfaces underwent an air plasma treatment to partially remove the PAA layer. For this, a calibration was performed on 260 nm-thick PAA layers spin-coated on silicon wafers then exposed to an air plasma for various times. The thickness of the resulting layers was systematically measured by ellipsometry to estimate the efficiency of the etching (Fig. S2†). It was shown that a continuous plasma treatment for 150 s allowed to remove a PAA thickness of 20 nm. However large damages and cracks were observed by AFM on such treated films (results not shown). For this reason, two subsequent treatments of 120 s were performed which resulted in a decrease of film thickness of 17 nm, without damaging the film. These conditions were thus used to treat surfaces decorated with nanopillars having height of about 500 nm and coated with a PAA layer. The AFM images recorded before and after the plasma treatment revealed that the distribution of the size of the protrusions was displaced to the larger sizes after the treatment which confirmed the partial etching of the PAA layer (Fig. S1†) allowing to reveal the top of the nanopillars and their subsequent grafting.
The grafting of the copolymer layer in the presence of ethanolamine was first tested on a bare gold nanopillar surface. To evidence the presence of the copolymer layer onto the surface, gold NPs bearing maleimide groups on their surface were reacted with the free thiol groups of the copolymer layer according to the Michael addition described in Scheme 2 (step 1).27 As shown in Fig. 3B, the NPs were observed on both nanopillars and background of the surface, testifying for their successful grafting on the free thiol groups of the copolymer layer. In a second step, a similar experiment was performed with the copolymer layer present only on the top of the gold nanopillars. For this, a nanopillar surface spin-coated with a PAA layer then exposed to air plasma, was immersed in a copolymer solution in presence of ethanolamine in order to functionalize the top of the nanopillars. Then the remaining PAA was dissolved in aqueous solution and the resulting surface was immersed in the gold maleimide NPs suspension in order to achieve the selective immobilization of these NPs on the free thiol groups of the copolymer layer. SEM observations performed on this sample revealed that NPs were clearly immobilized on the top of the nanopillars but a small amount was also adsorbed on the bare gold background (results not shown). Therefore, to avoid such an artifact and to evidence the specific grafting of the NPs on the top of the nanopillars, the passivation of the gold background was achieved before the addition of the NPs. For this, a gold surface with the top of the nanopillars grafted with the copolymer layer was exposed to a DDT solution in order to form a SAM on the bare gold background to passivate it. A control experiment consisting of adding NPs bearing maleimide groups on a nanopillar surface entirely covered by a SAM of DDT evidenced that this layer avoided any deposition of NPs (Fig. 3C) and thus could be successfully used to passivate the surface background. Therefore, the surface with the top of the nanopillars modified with the copolymer and the background with DDT, was subsequently exposed to the NPs. As seen on the SEM images displayed in Fig. 3A, the NPs were observed only on the top of the nanopillars and not on the DDT background. This result proves the structure of the surface with the top of the nanopillars grafted with the copolymer layer and the background with the DDT layer.
In this work, we successfully produced gold nanostructure arrays with three levels of functionalization: (1) nanostructure topography in the form of gold nanowires, (2) selective chemical modification of the top of the nanowires, (3) selective chemical modification of the bottom of the nanowires and substrate. The fabrication process used to prepare these surfaces is relatively simple, does not require a clean room environment or expensive equipment. Using polymer track-etched membranes as templates allows to produce large surfaces of nanostructures with dimensions (diameter and height) and density that can be independently and finely tuned by adapting the processing conditions. Moreover, the strategy can be generalized to the grafting of many different ligands on the nanostructures and might also allow the preparation of smart surfaces by performing a spatio-selective grafting of stimuli-responsive molecules on the arrays. Therefore, we expect that the spatio-selective surface functionalization approach we developed here will be extremely valuable for the study of confined surface mechanisms involved in catalysis, bioadhesion, plasmonics or energy transfer.
Footnote |
| † Electronic supplementary information (ESI) available: Height distributions of the protruding parts of nanopillars out of the PAA layer evaluated by AFM, before and after air plasma etching (Fig. S1); variation of the PAA layer thickness etched as a function of exposure time to air plasma (Fig. S2); fluorescence microscopy images of MUA-modified gold surfaces incubated with RGD-FITC with or without EDC/sulfo-NHS activation (Fig. S3); epifluorescence microscopy image of a gold nanopillar surface entirely covered with a thiolactone copolymer layer grafted with maleimide gold nanoparticles, incubated with EDC/sulfo-NHS then RGD-FITC (Fig. S4). See DOI: 10.1039/c9na00149b |
| This journal is © The Royal Society of Chemistry 2019 |