Open Access Article
Iain
Staffell
*a,
Daniel
Scamman
b,
Anthony
Velazquez Abad
b,
Paul
Balcombe
c,
Paul E.
Dodds
b,
Paul
Ekins
b,
Nilay
Shah
d and
Kate R.
Ward
a
aCentre for Environmental Policy, Imperial College London, London SW7 1NE, UK
bUCL Institute for Sustainable Resources, University College London, London WC1H 0NN, UK
cSustainable Gas Institute, Imperial College London, SW7 1NA, UK
dCentre for Process Systems Engineering, Dept of Chemical Engineering, Imperial College London, London SW7 2AZ, UK. E-mail: i.staffell@imperial.ac.uk
First published on 10th December 2018
Hydrogen technologies have experienced cycles of excessive expectations followed by disillusion. Nonetheless, a growing body of evidence suggests these technologies form an attractive option for the deep decarbonisation of global energy systems, and that recent improvements in their cost and performance point towards economic viability as well. This paper is a comprehensive review of the potential role that hydrogen could play in the provision of electricity, heat, industry, transport and energy storage in a low-carbon energy system, and an assessment of the status of hydrogen in being able to fulfil that potential. The picture that emerges is one of qualified promise: hydrogen is well established in certain niches such as forklift trucks, while mainstream applications are now forthcoming. Hydrogen vehicles are available commercially in several countries, and 225
000 fuel cell home heating systems have been sold. This represents a step change from the situation of only five years ago. This review shows that challenges around cost and performance remain, and considerable improvements are still required for hydrogen to become truly competitive. But such competitiveness in the medium-term future no longer seems an unrealistic prospect, which fully justifies the growing interest and policy support for these technologies around the world.
Broader contextHydrogen and fuel cells have arguably suffered a ‘lost decade’ after high expectations in the 2000s failed to materialise. Three factors are enabling the sector to regain momentum. Firstly, improvements in technology and manufacturing mean that systems which cost $60 000 in 2005 are now cost $10 000. Secondly, commercial products are becoming widely available, and significant uptake is occurring in specific sectors such as Japanese microgeneration and US forklift trucks. Thirdly, a strengthened global resolve to mitigate climate change is coupled with increasing realisation that clean power alone is insufficient, due to the complexity of decarbonising heat and transport. This paper provides a comprehensive state-of-the-art update on hydrogen and fuel cells across transport, heat, industry, electricity generation and storage, spanning the technologies, economics, infrastructure requirements and government policies. It defines the many roles that these technologies can play in the near future, as a flexible and versatile complement to electricity, and in offering end-users more choice over how to decarbonise the energy services they rely on. While there are strong grounds for believing that hydrogen and fuel cells can experience a cost and performance trajectory similar to those of solar PV and batteries, several challenges must still be overcome for hydrogen and fuel cells to finally live up to their potential.
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Yet hydrogen could play a significant role in low-carbon future:4–8 counterbalancing electricity as a zero-carbon energy carrier that can be easily stored and transported;9,10 enabling a more secure energy system with reduced fossil fuel dependence;11,12 with the versatility to operate across the transport,13,14 heat,15,16 industry17 and electricity sectors.18,19 Together, these account for two-thirds of global CO2 emissions (Fig. 1).
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| Fig. 1 Global greenhouse gas emissions in 2014, broken down by sector and by major countries. Data from CAIT.23 | ||
Whilst electricity is proving comparatively easy to decarbonise thanks to the dramatic cost reductions and uptake of renewables,20 these other sectors must not be forgotten. In the UK for example, heat and transport are expected to decarbonise at just one-third the rate of electricity production, with emissions falling 24% compared to 68% over the coming 15 years.21,22 Solutions are desperately needed to make transport and buildings sustainable that are cost-effective and appealing to consumers. Hydrogen and fuel cell technologies offer greater personal choice in the transition to a low-carbon economy, given their similar performance, operation and consumer experience to fossil-fuelled technologies. They also provide valuable insurance against the possibility of other vaunted technologies failing to deliver, such as carbon capture and storage, bioenergy and hybrid heat pumps.
Hydrogen and fuel cells are seeing a resurgence in interest: large-scale production of fuel cell vehicles has begun, and hundreds of thousands of homes are now heated and powered by fuel cells.5 A key difference since the last hydrogen “hype cycle”24 in the 2000s is that manufacturing scale up and cost decreases mean hydrogen and fuel cells are being commercialised in several sectors, from portable electronics and backup power to fork-lift trucks.25,26 Meanwhile, energy systems analyses have become more sophisticated in identifying the complexity of decarbonising heat and transport via full electrification, and thus the need for a flexible and storable energy vectors.27–30
Thirteen international corporations recently formed the Hydrogen Council “to position hydrogen among the key solutions of the energy transition”.6 Doing so involves challenges around its complexity and diversity:
(1) Hydrogen can be produced from many feedstocks and processes, with varying greenhouse gas and other emissions, costs and infrastructural requirements;
(2) Hydrogen can be used in many ways, including without fuel cells, whilst fuel cells can operate using fuels other than hydrogen;
(3) Hydrogen and fuel cells can contribute in many ways spanning the whole energy system;
(4) Hydrogen infrastructure may be costly, but pathways include several low-cost incremental routes that ‘piggy-back’ off established networks, which are often neglected.
In March 2017, the UK's Hydrogen and Fuel Cell Supergen Hub published a white paper that systematically assessed the current status and future prospects of hydrogen and fuel cells in future energy systems.31 This article synthesises and updates that white paper, broadening its scope to a global focus. It builds upon previous holistic reviews of hydrogen and fuel cells,32–34 and takes the novel approach of considering how they might be integrated together across the energy system.
This review covers the following:
• The transport sector, both personal vehicles and larger heavy-duty freight and public transit vehicles;
• Heat production for residential, commercial and industrial users;
• Electricity sector integration, balancing intermittent renewable energy;
• Infrastructure needs, options for using existing gas grids, compression and purity requirements; and
• Policy challenges, global support and targets for hydrogen and fuel cells.
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| Fig. 2 Breakdown of energy usage in the transport sector globally in 2015. The outer ring gives the share of individual modes. “Other” is primarily passenger rail and air freight. The middle and inner rings aggregate these uses by mode and function. Data from EIA.35 Total consumption was 110 million TJ in 2015 worldwide, equivalent to 37 kW h per person per day in OECD countries and 7 kW h in non-OECD countries. | ||
The UK must halve its transport CO2 emissions between 2015 and 2030 to meet national carbon budget commitments.22 Emissions have increased though, and the share of renewable energy in UK transport has fallen to 4.2% versus a target of 10%,36 bringing calls for stronger action.37 Hydrogen represents one of three main options for low-carbon transport alongside biofuels and electric vehicles (EVs). Hydrogen avoids the land-use and air quality impacts of biofuels, and the limited range and long recharging times associated with EVs.5 However, electric cars are several years ahead of hydrogen in terms of maturity due to their lower costs and readily-available infrastructure. Plug-in electric vehicles now account for 30% of new vehicle sales in Norway and 2% in the UK.38,39
In addition to tackling climate change, hydrogen vehicles can improve air quality. This is an urgent priority with over half a million premature deaths per year across Europe due to particulates and NOx emissions.40,41 The direct cost of air pollution due to illness-induced loss of production, healthcare, crop yield loss and damage to buildings is around €24b per year across Europe with external costs estimated to be €330–940b per year.42 92% of the world's population are exposed to air quality levels that exceed World Health Organisation limits.43,44 Major cities have recently announced bans on all diesel-powered cars and trucks by 2025,45 and UK and France have announced nationwide bans on all pure combustion vehicles by 2040.46,47
Fuel cell electric vehicles (FCEVs) predominantly use PEM fuel cells, offering high efficiency, high power density and cold-start capabilities.49 A 60 kW fuel cell is typical for European cars,50 which is substantially larger than for residential fuel cells (∼1 kW). Competing powertrains includes conventional internal combustion engines (ICEs), battery electric vehicles (BEVs) and plug-in hybrid vehicles (PHEVs, also known as range-extender EVs), which allow most journeys to be completed using a battery, and switch to the engine or fuel cell for less-frequent longer journeys.51
Hydrogen powertrains are compared to alternatives in Table 1, and differ in the following ways:49,52
(1) Capital cost: FCEVs have higher capital and operating cost than BEVs today: $60–75k for the Toyota Mirai or Hyundai ix3553,54versus $25–30k for the Renault Zoe or Nissan Leaf.55,56 However, FCEVs have the potential for considerable cost reduction as manufacturing volumes rise, and could end up as cheaper alternatives.5,50
(2) Range and refuelling time: FCEVs have longer driving ranges and shorter refuelling times than BEVs, comparable to conventional vehicles (ca. 500 miles and 3 minutes).49 The power-hungry computers and sensors in driverless cars will impact BEV range more than FCEV,57 as does the air conditioning/heating for vehicles in hot/cold regions.
(3) Infrastructure requirements: hydrogen filling stations can serve substantially more vehicles than EV chargers, and a wider radius due to greater FCEV range.58 Hydrogen refuellers are currently more expensive than electric charging posts: around $1.5m versus <$1000 for slow chargers,4,59–61 although costs are expected to fall by two-thirds once the technology matures.7,48
(4) Lifetime: battery lifetimes are affected by local climate, overcharging, deep discharge and high charging/discharging rates;62 Tesla expect batteries to last 10–15 years, yet most BEVs are <5 years old so such lifetimes are unproven.51 In contrast to batteries, hydrogen tanks can undergo fast refilling and frequent, deep discharging without compromising lifetime, and fuel cell stacks are expected to outlive other drivetrain components.63
(5) User experience: FCEVs offer a smoother driving experience than ICEs (quieter, less vibration and no gear shifting).64 However, hydrogen tanks are large and inconveniently shaped, potentially restricting luggage space.
(6) Emissions: FCEVs have zero emissions at point of use and are low-carbon at the point of production if made from renewable-powered electrolysis, biomass or fossil fuels with CCS. The same is true for BEVs, whereas there is limited decarbonisation potential for ICEs. Blending biofuels with petrol and diesel can reduce CO2 emissions, but not improve local air quality.
(7) Network requirements: FCEVs and refuelling infrastructure can avoid the electricity network upgrades required for significant BEV penetration, and offer valuable grid-balancing services.
(8) Safety: FCEVs have comparable, but different, safety considerations to BEVs and ICEs. Hydrogen is flammable (more so than petrol) but hydrogen fires can cause little damage to the vehicle due to their localised nature.49
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| Fig. 3 Total cost of ownership for major powertrains from ref. 50. Hydrogen, electric and fossil-fuelled vehicle lifetime costs are expected to converge by 2030. | ||
Platinum is a key contributor to capital cost, as mid-sized fuel cell vehicles require ten times more (circa 30 g) than a diesel autocatalyst.67 Strong progress has been made on reducing platinum content: Daimler cut 90% since 2009 and Toyota target a 50% reduction from current levels,68 which will prove essential for volume scale-up.67
Passenger FCEVs are believed to require production volumes of around 100
000 units per year (and hence considerable financial support) to approach cost parity. With global passenger car sales of ∼70 million per year, this small penetration represents a sizeable market.69 If cost parity is achieved, other key aspects relating to user experience may make FCEVs favourable: 78% of automotive executives believe faster refuelling will make FCEVs the breakthrough for electric mobility, whilst BEV recharging times will remain an insuperable obstacle to acceptance.70
Deployment could be accelerated by targeting powertrain configurations with smaller initial hurdles. These include range-extender EVs (FC RE-EVs), where smaller stacks (<20 kW) and lower fuel consumption mean FC RE-EVs can be competitive at smaller volumes.7
Toyota, Hyundai and Honda now produce FCEV passenger vehicles, with Audi, Mercedes-Benz and others expected to follow suit.71,72 Whilst FCEVs are offered in only a few countries due to infrastructure requirements, around 3000 FCEVs have been sold to date (see Policy challenges section). Deployment is expected to accelerate, with the Hydrogen Council pledging to invest $1.75 billion p.a.73 The majority of automobile executives identified FCEVs as the most important trend up to 2025.70 Longer term, the IEA concludes that FCEV sales could reach 8 million by 2030 in developed nations, and 150 million sales and a 25% share of road transport by 2050.4
Globally, there are 330 hydrogen refilling stations as of 2018, half of which are in Japan and the US76 (Fig. 4). The various European H2Mobility programs have suggested a rollout of refuelling stations at critical locations, with a network of 65 refuelling stations for the UK by 2020 to start the market, growing to 1150 stations by 2030 to cover the whole country.77 The Hydrogen Council targets 3000 refilling stations globally by 2025, sufficient to provide hydrogen for about 2 million FCEVs, after which refuelling infrastructure should be self-sustaining.66 National roadmaps only target around half this number though (see Section 6.1).
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| Fig. 4 Map of the hydrogen filling stations currently in operation and planned. The map focusses on the existing stations in the northern hemisphere, a further 8 stations are not plotted. Data from http://www.h2stations.org by LBST and TÜV SÜD.76 | ||
Return-to-base fleets such as delivery vans and taxis, or passenger cars in a future car-sharing economy will see high utilisation and benefit from single refuelling depots with fast, infrequent refuelling. The requirement for less infrastructure could enable distribution costs to fall more rapidly than in the passenger FCEV sector, suggesting deployment in these sectors should be targeted.7 Urban taxis are another promising early market: new London taxis must be zero emission capable from 2018,78 and Paris will purchase 60 new FCEV taxis with plans for hundreds more.79
Three key differences for heavy-duty transport are low manufacturing volumes (meaning the cost gap with ICE is smaller), and the need for greater longevity and energy density. The US DOE targets 25
000 hour operating lifetime for fuel cell buses, versus just 8000 for passenger cars.80,81 Greater vehicle weight and driving range mean battery technologies are likely to remain unsuitable outside of urban environments; for example, fuel cell buses consume 10 times more hydrogen per kilometre than passenger cars – amplifying range limitations.82,83
Fuel cell buses have seen substantial early deployment, with 7 million kilometres of operational experience so far in Europe.86 Europe has 83 operating fuel cell buses, with 44 in North America.87,88 Toyota is planning to introduce over 100 fuel cell buses before the Tokyo 2020 Olympic Games.89 China has the world's largest bus market,90 with 300 fuel cell buses ordered for Foshan City (quadrupling the global fleet of hydrogen powered buses).91 For context, Shenzhen City has electrified its entire fleet of over 16
000 buses using BEVs.92,93
Good progress is being made with longevity, with four London buses operating more than 18
000 hours.87 Ten buses in California have passed 12
000 hours of operation with one reaching 22
400 hours: close to the DOE's ultimate target of 25
000 hours.80,82 Fuel cell bus availability has exceeded 90% in Europe (versus an 85% target), with refuelling station availability averaging 95%.87
000.94 Cost parity of fuel cell trucks with other low-carbon alternatives could be achieved with relatively low manufacturing volumes.7 Return-to-base delivery vehicles could see lower fuel costs with a single refuelling depot, although long-range HGVs need an adequate refuelling network.
Higher longevity is required than for other applications due to the high mileage expected of trucks, with one program targeting 50
000 hour stack lifetime.48 High efficiency and low fuel costs are also essential.4 Kenworth and Toyota are considering hydrogen truck production,95,96 and Nikola is also developing a long-distance HGV using liquefied hydrogen in the US.97 Fuel cells are also being developed as Auxiliary Power Units (APUs) for HGVs.48 These could power refrigeration units and ‘hotel’ loads on stationary HGVs (e.g. cabin heating, cooling, lighting, and electrical devices) to avoid engine idling.98
FCEV trucks have seen lower adoption than buses due to the HGV market being highly cost sensitive with limited government support or intervention, and highly conservative with hauliers wary of being pioneers.48 However, Anheuser-Busch InBev (an international drinks company), recently ordered 800 FCEV trucks to be in operation in 2020.99 Interest could grow as diesel trucks begin to be banned from major city centres.45
Light rail also presents opportunities for hydrogen, with fuel cell-powered trams being developed and operated in China.7,104 Low volumes mean that hydrogen trains are expected to use the same stacks and storage tanks as buses and trucks, so cost reductions will be consolidated with the automotive sector. Hydrogen powertrains may be 50% more expensive than diesel, but economic viability will depend on lower-cost fuel, and hydrogen costing under $7 per kg.7 One study concludes that FCEV trains are already cost competitive with diesel trains from a TCO perspective.66
000 fuel cell units deployed in the US and a handful elsewhere.111 Plug Power supplies 85% of FC forklifts in the US.112 The zero emissions from FC forklifts allow them to operate indoors, and their faster refuelling than batteries can lead to TCO savings of 24% in a typical high throughput warehouse.113 FC forklifts also have a wide temperature range, capable of operating in temperatures as low as −40 °C. PEMFCs are most widely used with longer lifetimes, but direct methanol fuel cells (DMFCs) are also found in lower usage applications with shorter lifetimes and lower cost of ownership.112 Fuel cells could also see adoption in agricultural equipment such as tractors114 and recreational applications such as caravan APUs and golf carts, one of the few sectors that are proving profitable.90
(1) Heating is the largest energy demand in many temperate countries and presents a problem of scale;
(2) Requirements are diverse, ranging from dispersed low temperature space heating to large high-temperature industrial loads, with no one solution capable of meeting all heat demands;
(3) Heat demand varies daily and seasonally, requiring highly flexible supply;119
(4) Fossil heating fuels provide this flexibility at a lower cost than low-carbon alternatives less competitive and risk increasing energy poverty.120
A particular challenge for low-emission heating in temperate countries is meeting winter peak heat demand,121–123 which is considerably higher and more variable than peak electricity demand (Fig. 5 and 6). This strong seasonal variation is easily met by prevailing gas heating technologies, as low per-kW capital cost means they are routinely oversized for buildings,119 and the gas network (including geological storage) can store a month's worth of consumption.122
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| Fig. 5 Demand for the major energy vectors in Britain.124 | ||
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| Fig. 6 Variation in British household heat demand between classes of housing for an average year. Heat demand includes space and water heating. Consumption is strongly temperature-dependent and winter peaks can be much higher in a cold year.123 | ||
Improved insulation, residential or communal thermal storage, and more efficient conversion devices could reduce peak requirements, but require strong regulation which has not been forthcoming.122 Alternative low carbon options such as electrification or district heating could meet peak heat demand, but large infrastructural investment would be required, and a decarbonised gas-based approach may be more cost-effective.
Hence progress in decarbonising heating has lagged severely behind other sectors. For example, the UK relies heavily on natural gas and is likely to miss its 2020 target for renewable heat.36,125 It may only achieve emission reductions from buildings and industry of around 20% by 2030, compared to an overall target of 57%.22 Natural gas is currently a cheap, convenient and relatively clean alternative to coal and oil, and is the dominant fuel for heating in many counties, as shown in Fig. 7. Electric heat pumps are well established in Asia, America and parts of Europe, with over a billion systems heating homes;126 whilst district heating is widely used in Russia and Scandinavia.127
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| Fig. 7 The share of fuels used for domestic heating in ten countries, estimated using the DESSTINEE model132 with data from the IEA.134 Biomass includes both traditional (wood, dung) and modern (wood and miscanthus products); heat is generated off-site and sold to users; electricity includes both traditional (resistance and night-storage heaters) and modern (heat pumps). | ||
| Advantages | Disadvantages | |
|---|---|---|
| Demand reduction | + Insulation and more efficient devices raise consumer awareness | − Low turnover rate of building stock |
| + Reduction to energy bills | − Difficulty retrofitting existing buildings | |
| + Low-regret option | − Consumer indifference/apathy | |
| Green gas | + High customer satisfaction/familiarity | − Gas is difficult to decarbonise |
| + Low cost for gas appliances | − Limited availability and need for cleaning | |
| + Easily meets peak demand | − Hydrogen networks unproven, with uncertain availability, costs and safety implications | |
| + Low conversion cost and disruption | ||
| Electrification | + Proven and widely used in many countries | − Could necessitate power system upgrades |
| + Benefits from further decarbonisation of electricity systems | − Difficulty meeting peak demand without greater building thermal efficiency. | |
| + Well suited to countries with mild winters | − Higher cost, higher space requirements | |
| + Good option for remote rural properties not on gas or heat networks | − May require heat storage | |
| − Performance sensitive to installation quality | ||
| Heat networks | + Proven and widely used in some countries | − High conversion cost and disruption |
| + Could meet ∼10–20% of UK heating needs | − Heat cannot be transported long distances | |
| + Good option for new-builds and densely-populated regions | − Needs low-carbon heat sources | |
| − User scepticism | ||
| Onsite renewables | + Use local energy sources | − Small schemes less cost-effective |
| + Reduces network dependence and upgrade requirements | − Limited availability and high emissions (biomass) | |
| − Poor match to demand (solar thermal) | ||
(1) Demand reduction. Insulation, higher efficiency devices and changing demand behaviour (e.g. via smart meters and pricing) can all reduce heating energy demand. Residential heat consumption could fall 20% by 2050,122 which is a valuable contribution and an enabler for other low-carbon heating technologies, but insufficient in isolation. Barriers to greater reduction include 80–90% of the 2050 housing stock having already been built in developed countries;125 some properties being unsuitable for retrofitted insulation; and household size (people per building) shrinking due to lifestyle choices.132
(2) Green gas. Natural gas could be replaced by a low-carbon gases, utilising the existing gas network assets and potentially reducing costs and disruption.133 Biogases can be generated by anaerobic digestion or gasification of waste, sewage, landfill gas, energy crops, etc. However, barriers to large-scale delivery include: resource availability and priority (it could be used in various energy/product routes); emission reduction potential; local emissions; and gas quality. The UK Bioenergy Strategy therefore limits heating uptake to 15%.122 An alternative is hydrogen, which can be injected into the existing gas network in small quantities, or the existing gas network can be converted to distribute 100% hydrogen rather than natural gas (Section 5.4).
(3) Electrification. Heat pumps are widely used in many countries, and globally could deliver an 8% reduction in CO2 emissions if widely adopted.126 However, their low-grade heat and limited output may not meet peak winter demand and consumer preferences, and high uptake may force electricity network upgrades.29 High upfront costs restrict uptake, although these might fall as rollout progresses. Nevertheless, heat pumps may play an important role, particularly for rural homes too remote for district heating or gas networks, which use expensive high carbon fuels such as heating oil, and with space for larger systems.133 Electric heating is also well suited to high density urban housing blocks where gas is not allowed for fire safety, and space heating requirements are lower.133
(4) Heat networks. District heating is only commonplace in a handful of countries, which typically combine a cold climate with an acceptance of collective solutions. It has the potential to provide 10–20% of residential heat by 2050 in densely populated countries such as the UK.122,135 Retrofitted heat networks are capital-intensive and disruptive to install, and heat losses limit transmission distances to around 30 km.136 They are best suited to urban new-build, but offer 30% lower heating costs than gas boilers.121 They can use geothermal heat or waste heat from industry and data centres. Large district heating CHP schemes are cheaper and more efficient than individual residential systems.
(5) Onsite renewables. Modern renewable energy produces 9% of the world's heat, nine-tenths of which is biomass, and the remainder solar thermal and geothermal.20 However, there are concerns over the limited availability and high localised emissions of biomass, poor matching between solar thermal production and demand,122,137 and cost and performance penalties of small-scale residential systems.138
Each low carbon heating technology exhibits barriers or uncertainties associated with technical feasibility, cost, suitability across regions and building types, user acceptance and safety. Individual countries are often dominated by a single technology. The UK has an 84% penetration of gas, although this is a recent development (Fig. 8). In the US, 97% of new family homes are either heated by natural gas or electricity.139 Previous studies have therefore focussed on widespread rollout of a single technology to meet decarbonisation needs.140
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| Fig. 8 The mix of heating technologies used in UK households over forty years.141 | ||
However, a portfolio of complementary heating technologies used to be more prevalent, and is now regaining recognition.123 For example fuel cell CHP systems can export electricity to the grid at the same time as heat pumps consume it; a UK case study found that a 50% penetration of fuel cell micro-CHP could completely offset the electrical demand from a 20% penetration of heat pumps.123 The UK recognises the lack of consensus on the optimal technology mix to deliver the required long-term changes, and the need to thoroughly re-assess the evidence and test different approaches.121 This technology mix could vary according to regional availability and building type and provide a hedge against uncertainties over technology feasibility and fuel price.
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| Fig. 9 Thermal and electrical efficiencies of CHP devices.145 The ‘thermal efficiency’ of heat pumps is their coefficient of performance (COP)126 multiplied by the efficiency of power generation. | ||
All CHP technologies offer greater combined efficiency than the ‘traditional frontier’ of using average power stations and condensing gas boilers. Only fuel cell CHP can exceed the efficiency of the ‘all-electric frontier’ of using the best combined-cycle gas power stations with the best ground-source heat pumps.145 Fuel cell CHP systems have higher electrical efficiency and lower emissions (Table 3) than other CHP. PEMFCs and SOFCs are typically used for domestic systems, and SOFCs, PAFCs and MCFCs for larger commercial systems.123 Given their higher power-to-heat ratio, fuel cells are more suitable for well-insulated buildings with lower heat loads. FC-CHPs are currently expensive, but costs have halved in the last six years and lifetimes have grown with increasing rollout in Japan and also more recently in Europe.147 Existing CHP systems mostly operate on natural gas, but could switch to hydrogen if available with little modification (or even simplification).
| PEMFC | SOFC | PAFC | MCFC | ||
|---|---|---|---|---|---|
| Res: residential. Com: commercial.a Rated specifications when new.b Loss of peak power and efficiency.c Requires an overhaul of the fuel cell stack half-way through the operating lifetime. | |||||
| Application | Res | Res/Com | Com | Com | |
| Electrical capacity | (kW) | 0.75–2 | 0.75–250 | 100–400 | 300+ |
| Thermal capacity | (kW) | 0.75–2 | 0.75–250 | 110–450 | 450+ |
| Electrical efficiencya | (LHV) | 35–39% | 45–60% | 42% | 47% |
| Thermal efficiencya | (LHV) | 55% | 30–45% | 48% | 43% |
| Expected lifetime | (‘000 hours) (years) | 60–80 | 20–90 | 80–130 | 20 |
| 10 | 3–10 | 15–20c | 10c | ||
| Degradation rateb | (per year) | 1% | 1–2.5% | 0.5% | 1.5% |
Fig. 10 visualises how prices are falling with increased uptake for some technologies (residential PEMFCs in Asia), but have stagnated for others (large MCFC and SOFCs in the US). Prices are converging at around $10
000 per kW; a price point which solar PV modules reached in 1990.148 Other issues such as product lifetime and reliability have improved significantly, to the extent that a fuel cell CHP unit is now equivalent in both these respects to a modern gas-fired boiler.149–154
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| Fig. 10 Learning curves fitted to historic prices of Japanese and Korean residential PEMFCs,147,155,156 American SOFCs and MCFCs.157,158 The year for the first and last data point in each series is shown. Each doubling in production has seen prices fall by 16% for EneFarm in Japan; by 21% for Korean residential PEM generators; by 5% for 250 kW-class MCFCs in the US; and increase by 2% for 200 kW-class SOFCs in the US. | ||
Tens of thousands of non-residential GDHPs have been sold across Europe and Asia; costs are currently high, but should come down significantly.122,123 Hybrid heat pumps are another option, with electric heat pumps providing the majority (60–95%) of a building's annual heat demand, but with a gas boiler retained for meeting peak demand.122 Several studies have identified hybrid heat pumps as suitable for many buildings in 2050;48,122,123 though such systems require additional capital expenditure and connection to both electric and gas networks. Wall-mounted fires are waning in popularity, but several hydrogen-powered fireplaces have been designed.144
There is considerable scope for hydrogen usage as a cooking fuel, with burners and barbecues under development today.123 Hydrogen for cooking will need food-safe odorants and colourants, and will alter cooking times as hydrogen produces about 60% more water vapour than natural gas when burnt.144
000 systems installed globally (see Section 6.1). PEMFCs are the dominant technology with high efficiency, durability, reliability, rapid start-up and shut-down, part-load capability and operating temperatures of around 80 °C.32,123 Their electrical efficiency is lower than other fuel cells (∼35%), but with higher thermal efficiencies (55%).147 Their low-temperature heat output makes them suitable for individual buildings. About 7% of Japan's systems are SOFCs,159 which tend to run constantly as start-up and shut-down times can exceed 12 hours.123 They have higher electrical efficiency (∼40–60%), greater fuel flexibility, reduced purity requirements, reduced catalyst costs due to higher operating temperatures, and higher temperature heat which is more suitable for existing building stock with smaller radiators.7
The cost of residential systems is dominated by capital and stack replacement costs, with small systems used to maximise utilisation.48 Fuel cell micro-CHP could be cost competitive with other heating technologies between 2025–2050,123,160 with fuel costs becoming dominant. Larger multi-family home and commercial units (2–20 kWe) could be competitive at smaller production volumes, but have a smaller market.7
CHP systems are also popular in the commercial sector, with 100s of MWs installed globally, primarily in the US and South Korea.7 MCFC and PAFC fuel cells dominate commercial systems with stable operation, cheaper catalysts and high efficiencies, although their complex subsystems do not scale down well for smaller applications (e.g. needing to remain heated whilst off to prevent electrolyte freezing). MCFCs have higher electrical efficiencies (>50%) with correspondingly lower heat production; however, they are inflexible with short lifetimes (20
000 hours) and high degradation rates due to corrosive electrolytes (Table 3). Their reliance on carbon dioxide for fundamental electrode reactions also make them unsuitable for operating on hydrogen,48 but opens up new possibilities for carbon capture and storage.162 PAFCs have a lower electrical efficiency than MCFCs but a higher thermal and overall efficiency (Table 3). They last longer (80
000–130
000 hours) with lower degradation rates and are more flexible, giving scope for load-following capability.7 PAFCs could potentially be cost-competitive with ICE-CHP by 2025 at relatively low production levels of 100 units per year.7
FC-CHP systems are quiet and low-emission making them ideal for urban areas.120 Fuel costs are a major component of the Total Cost of Ownership (TCO), driving improvements in efficiency.7 PEMFC and SOFC also see some uptake in commercial applications.
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| Fig. 11 Carbon emissions from industry, broken down by fuel. Global emissions (including those from electricity production) were 12 GtCO2 in 2014, 37% of the global total. Data from ref. 163. | ||
Hydrogen is already widely used in industry as a chemical feedstock (e.g. in ammonia production and oil refining) and produced as a by-product in chemical manufacturing processes (e.g. chlorine), rather than as an energy vector.123,136
Hydrogen could replace natural gas as a fuel for providing heat and power in a number of industries; burners and furnaces may need replacement, but would not require high purity. Hydrogen could also be introduced into several high-temperature industries including steelmaking and cement, although commercialisation is not expected before 2030 due to low maturity, uncertain costs, the likelihood of needing fundamentally redesigned plant and the slow turnover of existing systems.7,48 Industry requires cost-effective and reliable systems, with purchasing decisions based primarily on technical performance and economic rationality; space constraints and aesthetic concerns can be largely ignored.123
Unlike other sectors, electricity generation has available a range of low-, zero- and even negative-carbon alternatives already available. The IPCC recommends that low-carbon generation rise from around 30% of total generation today to over 80% by 2050.169 This radical shift appears feasible: Fig. 12a shows that wind and solar power have seen ten-fold growth over the last decade to total 665 GW: 11% of global generating capacity.164
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| Fig. 12 Installed power generation capacity worldwide over the last 25 years (left),164,172 and global installed power capacity of stationary fuel cells (power-only and micro-CHP) (right).173–175 Annual growth rates since 2000 has been 52% for solar, 25% for fuel cells, 24% for wind, and 1–5% for other technologies. | ||
Wind and solar power are forms of intermittent renewable energy: their output cannot be fully controlled or predicted as they rely upon the weather. Balancing supply and demand requires new solutions if electricity systems are to fully decarbonise whilst maintaining current levels of cost and reliability. Electricity has the fundamental constraint that supply must always balance demand,170 and system reliability is paramount as outages cause severe economic and social damage.171 At the same time, electricity demand is anticipated to grow in both developing and developed countries, as the rise of electric vehicles and electric heating will exceed even the most stringent efficiency measures.132 This will raise demand during cold winter evenings, when demand is already highest in temperate countries, thus adding to the difficulties of maintaining secure, affordable and clean electricity.
Hydrogen technologies are able to assist with both the integration and expansion of low-carbon electricity generation and with the electrification of heating and transport sectors. Power generation from hydrogen is gaining ground – global capacity reached the milestone of 1 GW in 2015, as seen in the bottom right corner of Fig. 12a. Fig. 12b shows that the installed capacity of stationary fuel cells has grown by 25% per year. If this were maintained, fuel cells would reach 10 GW capacity in 2025, and 30 GW in 2030. However despite this growth, no company has yet turned a profit through sale of stationary fuel cells.176
It is important to note that the decarbonisation potential depends on the hydrogen feedstocks and supply chains. Any use of fossil fuel-derived natural gas to produce hydrogen (without CCS) will necessarily lead to carbon emissions that are at least at the level of a new CCGT power station.
A key advantage of fuel cells is that they retain their performance at smaller scales. Parasitic loads and thermal losses mean the efficiency of other small-scale gas generators is at least a quarter lower than their larger (>10 MW) equivalents.179,180 In contrast, fuel cells can deliver electrical efficiencies that are comparable to the best combined-cycle gas power stations (∼60%) from several hundred kW down to 1 kW residential units.145,181 Small, modular units can be co-located with centres of demand, saving on transmissions losses of around 7% in America and Europe,134 and allowing fuel cells to provide ancillary services to the grid operator.
The Bloom Energy Server is a high-profile example, a 200 kW SOFC module that runs on either natural gas or bio-gas with an efficiency of 50–60%.181 The first commercial units were installed at Google in 2008, and units can now be leased for either 10 or 15 years.183 Bloom's announced contracts outstrip those of its three largest competitors combined.184
Energy Servers have received large subsidies from US green generation incentives (e.g. $200 million in California in 2010),185 but carbon savings are relatively low. The carbon intensity of SOFC using natural gas is 350–385 gCO2 kW h−1,181 compared to new combined-cycle gas turbines at 360–390 gCO2 kW h−1, or the average British electricity mix at below 250 g kW h−1.186 Power-only fuel cells therefore match the best conventional production technology, but require decarbonised fuel sources to offer further carbon savings. For comparison, the carbon intensity of electricity from fuel-cell CHP (with a credit for co-produced heat) with natural gas feedstock is in the range 240–290 gCO2 kW h−1,119 lower than the average electricity mix in most large countries.
Vehicle-to-grid (V2G) describes a system for communication with electric vehicles, allowing grid operators and utilities to access the energy stored within electric vehicles to meet demand and provide other grid services.189 In this system FCEV might be able to act as a distributed source of peak power and spinning reserve,190 though studies indicate that the economics for this scenario are marginal under current market conditions.191,192 The increasing value of balancing services as electricity systems move towards more variable renewables may radically alter this in the future.193
A key barrier for drivers is the fear of being left ‘out of gas’ when an unexpected or emergency need to travel arises.194 This ‘range anxiety’ is a key issue for BEVs due to range limitations, but not so for FCEVs as they could use their hydrogen tank for further top-up. For example, the Toyota Mirai, holds 5 kg of hydrogen, or 600 MJ of chemical energy (LHV basis). If this could be converted with 50% efficiency, then half a fuel tank would yield 40 kW h of electricity. With current battery technologies, the lifetime of a BEV would be reduced through participation in V2G, since additional charge/discharge cycles degrades the battery. Even with current lifetimes, it is expected that the fuel cell stacks would not be a chief determinant of lifetime in FCEVs.190,194
Power-to-gas (P2G) refers to the process of converting excess electrical energy into storable chemical energy in the form of either hydrogen or grid-compatible methane – a key form of ‘sector coupling’. Surplus electricity is used to power hydrogen production via water electrolysis. The resulting gas may then be stored and used when required, for instance by a fuel cell, or undergo further processing to produce methane, also known as synthetic natural gas (SNG). Equally, it can then be converted back to electricity or used to displace demand for natural gas in the heating (and power) sector, or indeed for transport. There are two commercially available processes for water electrolysis: alkaline electrolysis cells (AEC) and polymer electrolyte membranes (PEMEC); while solid oxide (SOEC) offers the possibility of high efficiency but are still at a development stage.197 These technologies are described later in Section 5.1, and their market uptake is shown in Fig. 13. Globally, 30% of P2G pilot plants now use PEMEC,198 and with rapid growth, prices are likely to fall to those of AEC by 2030.199,200
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| Fig. 13 Total installed power in existing power-to-gas pilot plants. Data from ref. 202, 205 and 206. | ||
Onward conversion of the hydrogen to methane is a less efficient and significantly more complex process. Methanation of hydrogen is achieved via either a catalytic207 or a biological process,208 and requires a source of CO or CO2, plus compression and storage of the hydrogen feedstock. Overall, power-to methane has an efficiency in the range 49–65%, while power-to-hydrogen achieves efficiencies in the range 51–77%.209,210 The roundtrip efficiency of a power-to-hydrogen-to-power process is in the range 34–44%, while for power-to-methane-to-power it is only 30–38%.210 Estimates indicate that the levelised cost of power-to-methane is 15–30% more than for simple conversion to hydrogen.198 The advantage of power-to-methane is the ability to feed directly into existing gas infrastructure. Globally, the energy storage capacity of the natural gas network is in excess of 3600 TW h,211 approximately three times the global production from wind and solar power combined in 2016.164 The source of CO or CO2 is obviously central to whether power-to-methane aids carbon emission reductions: only carbon derived from biomass or direct air capture will be carbon neutral. There is a growing number of power-to-methane pilot projects in progress globally,212 with Europe leading the way in driving forwards development of the technology.
Looking further ahead, several authors have examined the role that P2G might play in future national electricity markets with very high penetration of renewables. All studies indicate that P2G could play a pivotal role in balancing electricity systems once the penetration of VRE exceeds about 80%, in spite of the high cost and low efficiency.209,217,221 With investment in hydrogen infrastructure, or increasing local demand for hydrogen, high-renewables scenarios envisage hundreds of GW of installed P2G capacity by the 2050s.
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| Fig. 14 Hydrogen delivery pathways discussed in this paper. This diagram is simplified and non-exhaustive, and serves to highlight the diversity of options at each stage of the system. | ||
The upper half of Fig. 14 depicts centralised production methods that rely on new distribution networks, synonymous with the ‘hydrogen economy’ vision. Incremental and less infrastructurally-intensive routes also exist (the lower half of the figure), which utilise existing gas or electricity networks and reduce large up-front costs, albeit at the expense of lower efficiency. Indeed, H2Mobility concluded that only 60 small refuelling stations with onsite hydrogen production would be sufficient to supply most of the UK population in the early stages of a transition to fuel cell vehicles, with additional infrastructure deployed as demand increased.77 This suggests that infrastructure development might not be as challenging as some have suggested.
Partial oxidation is the incomplete combustion of a fuel-rich mixture to produce syngas. It is more versatile than reforming, allowing a greater range of fuels to be used, and proceeds more rapidly with no need for external heat input (allowing for smaller reactors); however, the hydrogen yield is lower (meaning more hydrocarbon feedstock is required), and the resulting gas requires additional cleaning.237
Gasification is the process of partially combusting coal or biomass at high temperature and pressure to produce syngas. This gives a faster reaction than steam reforming, but has higher costs as the solid fuel requires pre-treatment and the resulting syngas requires greater treatment.197
The vast majority of hydrogen is produced from fossil fuels, with CO2 emission intensities depending on the feedstock and conversion efficiency.238 Carbon capture and storage (CCS) could be feasible for large centralised production and could potentially deliver negative CO2 emissions when using bioenergy feedstocks.239,240 This relies on CCS maturing to the point of widespread rollout after ‘a lost decade’241,242 and on wider sustainability issues surrounding bioenergy supply-chains being carefully managed.243,244
Alkaline electrolysers are the most mature, durable and cheapest technology.247 A direct voltage current is applied between an anode and a cathode submerged in an alkaline electrolyte. Units can be several MW in size, but have a limited operating range (from a minimum of 20–40% to 150% of design capacity) and slow start-times.203,205,208 With growing interest in integration with renewable energy, development aims to improve its dynamic operation.199,245
PEM systems were introduced in the 1960s and became commercialised in the last decade.200 They have faster response and start-up and a wider dynamic range (0–200%), more suitable for intermittent power supply.205,246 They have higher power density (and thus are smaller) due to their solid plastic electrolyte,248 and have a high-pressure output (e.g. 80 bar) reducing the energy required for compression downstream. However, capital costs are currently approximately twice those of AEC,199,200,249 and cell lifetimes need to improve.202,208
Solid oxide electrolysers (SOEC) use a solid ceramic electrolyte and operate at very high temperatures (700–900 °C), enabling higher electrical efficiencies than other electrolysers.248,250 Material degradation and lifetimes are critical shortcomings that must be improved.200,251–253
Capital costs for electrolysers are high, around $1300 per kW for AEC and $2500 per kW for PEMEC,200 although these are declining rapidly,249 whereas variable costs are governed by the electricity source. They also have high fuel costs for electricity, although the growing prospects of overproduction from intermittent renewables means zero (or negative) electricity prices are becoming more common.254
| Efficiency (LHV) | Energy requirement (kW h per kgH2) | |
|---|---|---|
| Methane reforming | 72% (65–75%) | 46 (44–51) |
| Electrolysis | 61% (51–67%) | 55 (50–65) |
| Coal gasification | 56% (45–65%) | 59 (51–74) |
| Biomass gasification | 46% (44–48%) | 72 (69–76) |
The energy penalty of compression to 875 bar is significant; estimated as 2.67 kW h kg−1 from 20 bar.31,266 This means about 7% of the hydrogen's energy content is lost in refuelling a 700-bar vehicle. Standard compressor efficiency is around 70%, and while the US DOE has targeted 80% compressor efficiency by 2020, this is still low compared to some other compressor technologies.265 While this is notably less than required for liquefaction, it still adds appreciably to the cost and carbon intensity of the resulting fuel. Compression costs are significant but not prohibitive, adding around $1.50 per kg for pipeline and onsite production, or $0.40 per kg from tube trailers.265 These are not expected to change dramatically due to mature compressor technology.267
Mechanical compressors are the most mature technology for hydrogen, although they suffer poor reliability and are a leading cause of downtime in hydrogen refilling stations.265,268 Within this category, centrifugal compressors are used in centralised production and pipelines, and piston compressors are used for high-pressure refuelling stations.269 Electrolysis can generate hydrogen at pressures up to 200 bar with higher efficiency than mechanical technologies.264 Less mature technologies include electrochemical, ionic and hydride compressors (Table 5).31
| Technology | Advantages | Disadvantages |
|---|---|---|
| Mechanical265,268,269 | + Commercially available | – Low efficiency (∼70%) and expensive |
| + Wide operating range | – Poor reliability due to many moving parts | |
| – Regular maintenance due to start-ups | ||
| – Purification due to oil contamination | ||
| High-pressure electrolysis246,264 | + High efficiency | – Strong materials needed (increasing cost) |
| + Production at 50–200 bar | – Increased cross-over and back-diffusion losses | |
| + High temperature reduces energy use | – Long start-up times requires stable supply | |
| Electrochemical7,271,272 | + High efficiency | – Strong materials needed (increasing cost) |
| + 1000 bar demonstrated | – Back-diffusion and resistive losses | |
| + High reliability (no moving parts) | – Trade-off against throughput and efficiency | |
| + Pure output (no oil contamination) | – Pure inlet required and needs drying | |
| Ionic273 | + Low contamination | – Expensive and unproven |
| + High efficiency | – Limited throughput to avoid foaming | |
| + Reliable (few moving parts) | ||
| Hydride246 | + Compact, reversible | – Expensive and unproven |
| + Reliable (few moving parts) | – Heavy |
Liquefaction consumes considerably more energy than compression, as seen in Table 6. The US's 2020 target for the energy consumption of large-scale liquefaction is 11 kW h kg−1, with the potential to reduce to 6 kW h kg−1 in the long-term.270 All large-scale hydrogen liquefaction plants are based on the pre-cooled Claude system and while several alternate designs have been proposed, “they are still neither more efficient nor realistic”.274 For context, 11 kW h is one third of the LHV content of a kg of fuel, so if the electricity input is produced with 50% efficiency, liquefaction adds 0.66 units of primary energy consumed per unit of delivered hydrogen.
| Energy penalty (vs. LHV) | Electricity requirement (kW h per kgH2) | |
|---|---|---|
| Compression to 500 bar (including cooling) | 15% (12–24%) | 2.6 (2–4) |
| Compression to 900 bar (including cooling) | 21% (18–30%) | 3.5 (3–5) |
| Liquefaction | 78% (66–90%) | 13 (11–15) |
| Sulphur (S, H2S) | Carbon monoxide (CO) | Ammonia (NH3) | |
|---|---|---|---|
| a Standard Pt anode catalysts can only withstand CO concentrations up to 10 ppm, and PtRu alloys up to 30 ppm. These limits can be extended by bleeding air into the anode and using alternative bi-layer catalysts. | |||
| PEMFC | <0.1 ppm | <10–100a ppm | Poison |
| PAFC | <50 ppm | <0.5–1% | <4% |
| MCFC | <1–10 ppm | Fuel | <1% |
| SOFC | <1–2 ppm | Fuel | <0.5% |
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| Fig. 15 An overview of fuel processing for fuel cell systems. Each stage is highlighted in bold, and given with the most common methods that are used; for each stage, the primary method is highlighted in italics. A description of each stage is given at the far left, along with the ideal reactions for the primary method. Indicative ranges of gas composition after each stage are given to the right. Following the stages down from natural gas to each type of fuel cell on the right indicates which processing stages are required. Data from ref. 147 and 151. | ||
An alternative to PSA is pressure-driven diffusion membranes, typically palladium-based. Current palladium filters achieve exceptionally high purity but are expensive, require a 400 °C operating temperature and a pressure differential of 10–15 bar,280 reduce yield by 3–5%, and can suffer short lifetimes. One study found a palladium-based separation system that is potentially cheaper than PSA280 and further research is required to determine potential for diffusion membranes and electrochemical compressors.7
| Distribution route | Capacity | Transport distance | Energy loss | Fixed costs | Variable costs |
|---|---|---|---|---|---|
| On-site production | Low | Zero | Low | Low | High |
| Gaseous tube trailers | Low | Low | Low | Low | High |
| Liquefied tankers | Medium | High | High | Medium | Medium |
| Hydrogen pipelines | High | High | Low | High | Low |
Low initial utilisation and high upfront costs are likely to hinder financing.48 Existing high-carbon steel natural gas pipelines might fail if repurposed due to hydrogen embrittlement, so new high-grade steel construction would be required.285 Embrittlement is not a concern at lower pressures286 and newer polythene natural gas pipes being installed across the UK and Europe are hydrogen compatible.287 These polythene pipes are currently limited to 7 bar, but larger plastic pipes up to 17 bar have been proposed.48 Hydrogen pipelines have long lifetimes (50–100 years), although the rate of embrittlement in steel pipelines can make this difficult to predict.48
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| Fig. 16 Limits on hydrogen blending into national gas grids around the world, using data from ref. 304 (left); and the relationship between energy content, carbon savings and hydrogen injection mixtures (right). | ||
Current research aims to refine this range of allowable injections.280,288–291 A Dutch study concluded that off-the shelf gas appliances operated with no serious problems with up to 20% hydrogen blends by volume.292 Similarly, the Health and Safety Laboratory concluded that 20% hydrogen was unlikely to harm the UK gas network or most appliances, although the identification and modification of vulnerable appliances is required for concentrations above 10%.143 The different combustion characteristics of hydrogen may interact differently across the wide range of gas appliances in use, many installed decades ago.
Even if limits were relaxed, a 20% blend would represent only 7% hydrogen by energy content, due to its lower density than methane. The share of hydrogen by energy content (EH) is calculated from the volume percentage (or mole fraction) of hydrogen (VH) and methane (VM) as in eqn (1):
![]() | (1) |
The direct carbon emissions savings of a 20% (volume) hydrogen blend would be 13 gCO2 per kW h (Fig. 16, right), so hydrogen injection alone could not achieve deep decarbonisation of the gas network. That said, this amount of hydrogen blending would deliver most of the decarbonisation required in UK buildings to 2030 (a 10% reduction on 2015 emissions),22 not accounting for upstream hydrogen supply chain emissions.
Gradual conversion of the heating stock as products reach their end of life; with a roll-out of 1 million properties a year at a cost of $5000 per house is considered feasible.48 This transition period may require “hydrogen-ready” boilers capable of running on both natural gas and hydrogen. While this is thought of as uneconomical,144 it was used in the gradual roll-out of digital television and in plans for “CCS-ready” power stations.298 Legislating for standardised backplates for all new boilers would greatly reduce the cost and time required for such a conversion.299
If hydrogen were delivered by pipeline for heat and electricity provision, line-packing (using the compressibility of gas within the network) combined with geologic storage could balance supply and demand. However, significant high-pressure decentralised storage is required for transport applications due to space constraints, particularly at refuelling stations and on-board vehicles. Higher pressures increase tank material and compressor specifications, compression work requirements and safety measures such as minimum separation distances at forecourts. Low (∼45 bar) and medium pressure (200–500 bar) pressure vessels are common in industry, but high pressure tubes and tanks (700–1000 bar) are almost exclusively used for FCEVs and refilling stations, and are currently produced in low quantities.48 Hydrogen tanks at refuelling stations have higher pressures than in FCEVs (e.g. 925 vs. 700 bar) to allow rapid refuelling without requiring a slow compressor to fill vehicle tanks. Compressed hydrogen gas has only 15% the energy density of petrol, so refuelling stations require more physical space to supply the same amount of fuel. This could be offset by using underground storage at refuelling stations to reduce surface land usage in densely populated urban areas. Even then it is possible that many existing urban refuelling stations would not be suitable for hydrogen if they were remote from the high-pressure hydrogen network.48
A number of alternative hydrogen carriers with lower technology-readiness levels are currently under investigation. Solid carriers including metal hydrides are already established in a few niche applications including submarines and scooters.48 They operate at low pressure and hence require lower safety restrictions and separation distances than highly-compressed or liquefied hydrogen, making them attractive in densely-populated areas. Their gravimetric energy density (around 3% hydrogen by weight) is comparable to compressed gas at 500 bar.306 Borohydrides are a promising option being researched, potentially offering over 10 wt% storage.307,308
Energy is released during charging (i.e. hydrogenation), but energy input of about 30% is required during discharging.48 Hydrides have cheaper system components (e.g. a small compressor, a heater for discharging) than for compressed or liquefied hydrogen storage. Slow charging and discharging rates limit their suitability for on-board applications, meaning that the hydrogen must be released from the hydrides at the refuelling stations and compressed for on-board storage.
Liquid organic hydrogen carriers (LOHCs) attain densities of 6 wt%, and like hydrides they offer low pressure operation and improved safety.48 Around 25% of the energy content of hydrogen is required to release the fuel, though this could be offset if the equivalent amount of energy released during hydrogenation could be captured.309 Catalysts can be employed to speed up the reactions, potentially enabling their usage on-board vehicles hence avoiding compression requirements. Recently, discarded cigarette butts were discovered to hold over 8 wt% hydrogen after thermal processing, potentially creating a new class of hydrogen store from a toxic waste product.310
For comparison, 700 bar compressed hydrogen tanks offer 5.7 wt% hydrogen storage (using the Toyota Mirai as an example).311 The DOE target improvement to 7.5 wt% at a cost reduction from $33 per kW h at present to $8 per kW h.312
This is slowly changing, as some countries extend their policies to include H2FC technologies. For example, European hydrogen refuelling infrastructure is now promoted under the Alternative Fuels Infrastructure Directive,313 and while the current Renewable Energy Directive (RED) accepts renewable biofuels and bioliquids that save at least 60% GHG emissions, hydrogen is excluded.314 However, the revised RED will be broadened to include hydrogen from 2021, with pathways saving 70% GHG emissions being classified as a renewable fuel of non-biological origin,315,316 which may encourage countries to give policy support to hydrogen supply chains. Support exists in the US, with eight federal programs having some scope to promote H2FC uptake, although individual states define the supporting mechanisms, meaning FCEV rebates range from zero to $5000 per vehicle.317
Table 9 summarises the national targets for H2FC technology uptake in six leading countries, and Table 10 compares the level of financial support provided to achieve these. Whilst these demonstrate ambition towards FCEV uptake, incentives are smaller than for other technologies. For example, the UK budget for hydrogen transport projects is £23m, while the funding for BEV recharging and manufacturing infrastructure is £646m.318 Additionally, the UK supports only biogas combustion micro-CHP devices rather than fuel cell CHP, whilst there is support for battery electric vehicles but not fuel cell vehicles.319
| Country | CHP | Fuel cell cars | Refuelling stations | |||||
|---|---|---|---|---|---|---|---|---|
| 2020 | 2030 | 2020 | 2025 | 2030 | 2020 | 2025 | 2030 | |
| a Zero emission vehicle. b Shanghai only. c California only. | ||||||||
| Japan | 1.4m | 5.3m | 40 000 |
200 000 |
800 000 |
160 | 320 | 900 |
| Germany | — | 100% ZEVa by 2040 | 400 | — | ||||
| China | — | 3000b | 50 000 |
1m | 100 | 1000 | — | |
| US | — | 0 | 3.3m | — | 100c | — | — | |
| South Korea | — | 1.2 MW | 10 000 |
100 000 |
630 000 |
100 | 210 | 520 |
| UK | — | 100% ZEVa by 2040 | 30 | 150 | — | |||
| Country | Residential CHP | Fuel cell vehicles | Refuelling |
|---|---|---|---|
| Japan | $93m $700–1700 per unit | $147m | $61m |
| Germany | $13 600 per unit |
$4000 per vehicle | $466m |
| China | — | $1700 per kW (up to $57 000 per vehicle) |
$1.1m per unit |
| US | $1000 per unit (up to $3000 per kW for larger systems) | Up to $13 000 per vehicle |
30% of cost (up to $30 000) (California $100m up to 2023) |
| South Korea | $5.3m | $5.4m (up to $31 000 per vehicle) |
|
| UK | — | $33m (60% of cost for refuelling) |
Policy support for H2FC technologies are driven by various national priorities, including air quality, climate change,31 energy security,320 affordability and economic growth.321 US policy is driven by the need to improve air quality due to transportation; thus there are no national targets for deploying fuel cells in stationary applications. China aims to reduce severe urban air quality issues and boost economic growth through manufacturing fuel cells as part of the “Made in China 2025” strategy.322 In Japan, hydrogen is promoted to provide energy security through improving efficiency, to support national industries and revitalise regional economies and reduce environmental burdens.323
Japan envisions a three stage transition to a hydrogen society: promoting FCEVs, hydrogen production and residential fuel cells (currently); developing and integrating hydrogen supply chains into the energy system (by 2030); and finally establishing a carbon-free hydrogen supply by 2040.324 In contrast, the main driver in Europe is reducing GHG emissions, with hydrogen also seen as a critical part of the industrial strategy of countries such as the UK.325 The UK and France plan to halt the sale of new petrol and diesel cars from 2040326,327 and the Netherlands from 2030.328 Norway aims to replace sales of diesel cars with electric and hydrogen passenger cars from 2025.329
| Country | CHP units | Fuel cell vehicles | Refuelling stations | Forklift trucks |
|---|---|---|---|---|
| Japan | 223 000 |
1800 cars | 90 | 21 |
| Germany | 1200 | 467 cars, 14 buses | 33 | 16 |
| China | 1 | 60 cars, 50 buses | 36 | N/A |
| US | 225 MW | 2750 cars, 33 buses | 39 public, 70 total | 11 600 |
| South Korea | 177 MW | 100 cars | 11 | N/A |
| UK | 10 | 42 cars, 18 buses | 14 | 2 |
Fig. 17 illustrates the extent to which Japan is leading fuel cell CHP rollout: South Korea and Europe trail by a decade, and the US has seen very limited uptake. In 2012, fuel cells outsold engine-based micro-CHP systems for the first time, taking 64% of the global market.333 Japan has deployed 98% of the world's residential fuel cell systems with over 223
000 systems sold as of October 2017.334,335 The dotted lines in Fig. 17 indicate the Japanese government's target of 1.4 million fuel cells installed by 2020,336 although Bloomberg forecast that only a quarter of this target will be reached as subsidies have fallen too quickly to offset high costs and competition from rooftop solar. Toshiba recently exited the industry, leaving only two EneFarm manufacturers.337 The European Union originally anticipated 50
000 systems by 2020, but only 1046 systems were installed in the ene.field project,338 and 2650 additional units will be installed by 2021 as part of the PACE demonstration.339
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| Fig. 17 Cumulative number of residential micro-CHP systems installed to date (solid lines) and near-term projections (dotted lines). Data from ref. 16, 339, 355 and 356. | ||
Strong policy signals can evidently yield substantial benefits, as seen by the uptake of home heating systems and vehicles deployed in Japan, and the strength of Japanese manufacturers. Demonstration projects that enable learning-by-doing through manufacturing scale-up have been necessary for decreasing the price of H2FC technologies as with other technologies. However, the scale of such demonstration programmes has arguably been trivial outside of Japan. For context, the two largest demonstration projects in Europe (ene.field and PACE) target just 3% the number of households that received solar PV panels in Germany's 100
000 roofs programme over a decade ago.353
Several European countries are working to define green hydrogen standards, showing a concern for the climate benefits from fuel cells rather than just the level of uptake.354 Some standards focus on hydrogen from renewable sources, others include hydrogen from low-carbon sources (including nuclear and CCS). These differences must be resolved if a pan-European or global certification scheme is to be agreed.31
A changing climate, natural disasters, war and cyber-security flaws can have extreme impacts on energy supply chains.320 H2FC technologies can support the electricity system in balancing weather-dependent renewables, and hydrogen can improve national energy self-reliance, as it has numerous production pathways. Hydrogen can also be produced anywhere, which makes it particularly attractive to oil-deficient countries as one of the principal alternative fuels with a considerable potential for long-term substitution of oil and natural gas.313
Hydrogen and fuel cells are currently more expensive in most applications than their low-carbon competitors. However, they possess some superior characteristics to these competitors, which could aid the public acceptability of decarbonising personal energy use. The steep cost reductions seen for fuel cells in Asia (see Section 3.2) suggest that programmes to support for research, development and deployment can significantly influence the economic viability of H2FC technologies. Japan's Hydrogen and Fuel Cell Roadmap, the US DOE Hydrogen and Fuel Cells Program, and Europe's Fuel Cells and Hydrogen Joint Undertaking (FCH-JU) are prominent examples.
000 homes. Early-mover companies, notably in Japan, are beginning to see lucrative export opportunities.
Hydrogen can play a major role alongside electricity in the low-carbon economy, with the versatility to provide heat, transport and power system services. It does not suffer the fundamental requirement for instantaneous supply-demand balancing, and so enables complementary routes to deeper decarbonisation through providing low carbon flexibility and storage. The numerous hydrogen production, distribution and consumption pathways present complex trade-offs between cost, emissions, scalability and requirements for purity and pressure; but provide a multitude of options which can be exploited depending on local circumstances (e.g. renewable energy or suitable sites for CO2 sequestration).
Hydrogen and fuel cells are not synonymous; they can be deployed in combination or separately. Fuel cells can operate on natural gas, which avoids combustion and thus 90% of airborne pollutants. Hydrogen can be burnt in engines and boilers with no direct CO2 and near-zero NOx emissions. When used together, hydrogen fuel cells are zero-emission at the point of use, with overall emissions dependent on the fuel production method (as with electricity).
Fuel cell vehicle costs are high relative to battery electric vehicles, but with mass production they can achieve parity by 2025–2030. Driving range and refuelling time are significantly better than premium electric vehicles, which is particularly advantageous for buses, heavy goods and other highly-utilised vehicles. As with electric vehicles and unlike biofuels, fuel cell vehicles can tackle urban air quality problems by producing zero exhaust emissions. This has the potential to drive deployment in cities, railways, airports, seaports and warehouses.
Innovations in heat decarbonisation lag behind other sectors as heat pumps, district heating and burning biomass face multiple barriers. Households are accustomed to powerful, compact, rapid response heating systems, which can be modified to use hydrogen. Fuel cell combined heat and power can operate on today's natural gas network, albeit with limited carbon savings. Hydrogen presents various options for decarbonising this network in the longer term.
Hydrogen technologies can support low-carbon electricity systems dominated by intermittent renewables and/or electric heating demand. Fuel cells provide controllable capacity that helpfully offsets the additional peak demand of heat pumps. In addition to managing short-term dynamics, converting electricity into hydrogen or other fuels (power-to-gas) could provide the large-scale, long-term storage required to shift renewable electricity between times of surplus and shortfall.
Hydrogen applications and the supporting infrastructure may be installed incrementally and simultaneously, with care taken to avoid potentially high-regret investments early on. Existing electricity and gas infrastructures can be used for on-site hydrogen production in distributed refilling stations and fuel cell heating. Focussing on specific users such as captive vehicle fleets (e.g. urban buses with central refuelling depots) could provide the high utilisation and demand certainty needed for investment. Given the diversity of decarbonisation pathways, a clear strategy will reduce the costs of introducing hydrogen and fuel cell technologies.
Successful innovation requires focused, predictable and consistent energy policy, which is probably the single greatest challenge in realising the hydrogen and fuel cell potential. Stop-go policies, and frequent, unexpected policy changes undermine the confidence that businesses and industry need to make long-term investments in low-carbon technologies such as hydrogen and fuel cells. Countries should develop a system of policy support for hydrogen and fuel cell technologies that offers the long-term stability needed for large, transformative investments to be made. Policy reviews, decision points and milestones in a support programme should be announced well in advance, with ongoing support conditional on meeting reasonable performance and cost targets. Given such sustained support, and the technological progress in hydrogen and fuel cells in recent years, there are strong grounds for believing that hydrogen and fuel cells can experience a cost and performance trajectory similar to those of solar PV and batteries, and in the medium term provide another important and complementary low-carbon option with versatility to be deployed in multiple uses across the energy system.
, Shenzhen Daily, 2017.| This journal is © The Royal Society of Chemistry 2019 |