Open Access Article
C. Grazia
Bezzu
a,
Mariolino
Carta
b,
Maria-Chiara
Ferrari
c,
Johannes C.
Jansen
d,
Marcello
Monteleone
d,
Elisa
Esposito
d,
Alessio
Fuoco
d,
Kyle
Hart
f,
T. P.
Liyana-Arachchi
e,
Coray M.
Colina
e and
Neil B.
McKeown
*a
aEaStCHEM, School of Chemistry, University of Edinburgh, David Brewster Road, Edinburgh, EH9 3FJ, UK. E-mail: neil.mckeown@ed.ac.uk
bDepartment of Chemistry, Swansea University, College of Science, Grove Building, Singleton Park, Swansea, SA2 8PP, UK
cInstitute for Materials and Processes, School of Engineering, The University of Edinburgh, Mayfield Road, Edinburgh EH9 3JL, UK
dInstitute on Membrane Technology, ITM-CNR, Via P. Bucci 17/C, 87036 Rende, CS, Italy
eCenter for Macromolecular Science and Engineering, University of Florida, 318 Leigh Hall, P. O. Box 117200, Gainesville, FL 32611-7200, USA
fDepartment of Materials Science and Engineering, The Pennsylvania State University, University Park, PA 16802, USA
First published on 23rd May 2018
Membranes composed of Polymers of Intrinsic Microporosity (SBF-PIMs) have potential for commercial gas separation. Here we report a combined simulation and experimental study to investigate the effect on polymer microporosity and gas permeability by placing simple substituents such as methyl, t-butyl and fused benzo groups onto PIMs derived from spirobifluorene (PIM-SBFs). It is shown that methyl or t-butyl substituents both cause a large increase in gas permeabilities with four methyl groups enhancing the concentration of ultramicropores (<0.7 nm), which contribute to selective gas transport. The t-butyl substituents lower selectivity by generating a greater concentration of larger, less selective, micropores (>1.0 nm). Long-term ageing studies (>3.5 years) demonstrate the potential of PIM-SBFs as high-performance membrane materials for gas separations. In particular, the data for the PIM derived from tetramethyl substituted SBF reaches the proposed 2015 Robeson upper bound for O2/N2 and, hence, hold promise for the oxygen or nitrogen enrichment of air. Mixed gas permeation measurements for CO2/CH4 of the aged PIM-SBFs also demonstrate their potential for natural gas or biogas upgrading.
Pxversus log
Px/Py and the position of the gas permeability data for a new polymer relative to the 1991 and 2008 upper bounds is used as a universal performance indicator. Theoretical analysis by Freeman suggests that the position of the Robeson upper bound is a direct consequence of the size-sieving nature (i.e. diffusivity selectivity) of the highly rigid glassy polymers, which were used to define it.11,12 Consequently, it was suggested that more selective polymers would be obtained by increasing polymer chain rigidity. In addition, ensuring high free volume through increasing inter-chain separation would increase gas diffusivity. Polymers of intrinsic microporosity, such as the archetypal PIM-1 (Fig. 1), follow this design concept by using a wholly fused-ring structure to provide rigidity and spiro-centres to ensure a contorted chain structure that cannot pack space efficiently.13,14 Gas permeability data for PIMs generally lie over the 1991 upper bounds for most important gas pairs,15–17 with data for PIM-1 and PIM-7 being used by Robeson to position 2008 upper bounds for several important gas pairs.10 In recent years permeability data for an increasing number of PIMs, particularly those which incorporate rigid bridged bicyclic units such as ethanoanthracene,18–20 triptycene,21–25 methanopentacene26 and Trögers base,18,21 have been shown to exceed the 2008 upper bounds due to their enhanced selectivity. Indeed, in 2015 Pinnau et al. proposed that the O2/N2, H2/N2 and H2/CH4 upper bounds should be updated using permeability data from aged films of triptycene-based PIMs.27
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| Fig. 1 The structures of the spirobisindane-based PIM-1 and the spirobifluorene-based PIM-SBF series. | ||
In 2012, we reported a preliminary account of a novel PIM in which the spirobisindane (SBI) unit of PIM-1 was replaced with the spirobifluorene (SBF) unit (PIM-SBF-1; Fig. 1).28 PIM-SBF-1 demonstrated greater selectivity as compared to PIM-1, without loss of permeability, which placed the data above the 2008 upper bound for the O2/N2, H2/N2, H2/CH4 and CO2/CH4 gas pairs. The improved performance of PIM-SBF-1 compared to PIM-1 was attributed to the enhanced rigidity of the SBF unit29 over that of SBI as demonstrated by molecular dynamics modelling. Work by the group of Pinnau subsequently demonstrated that polyimides of intrinsic microporosity (PIM-PIs) incorporating the SBF building unit also have enhanced performance for gas separation relative to SBI-based PIM-PIs.30–32
Following the original report on PIM-SBF-1, a macromolecular packing simulation study predicted that adding four methyl substituents to the SBF unit would result in greater intrinsic microporosity.33 Here we report a combined chain-packing simulation and experimental study to confirm this prediction and to investigate further the effect on microporosity and gas permeability by placing simple substituents such as methyl, t-butyl and fused benzo units onto the SBF unit of PIM-SBF. In addition, data from films aged over prolonged periods of time (>3.5 years) are reported, which suggest that SBF-based PIMs have potential for gas separations involving enhanced diffusivity selectivity via a molecular sieving effect.
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| Scheme 1 The synthesis of PIM-SBFs 1–7 (see Section 2 of the ESI† for details). | ||
With the exception of those containing fused benzo-substituents (i.e. PIM-SBFs 6 and 7), the resulting PIM-SBFs all proved soluble in chloroform, facilitating purification by reprecipitation into a non-solvent (methanol) to remove oligomeric impurities. Gel Permeation Chromatography (GPC) of the soluble PIM-SBFs 1–5 confirmed that high molecular mass polymer was achieved in each case with a range of weight-average molecular mass (Mw) of 75–110 × 103 g mol−1 relative to polystyrene standards (Table 1). The ESI† gives full experimental details and spectroscopic data for all precursors, monomers and polymers.
| PIM-SBF | M w (g mol−1) | M w/Mn | SABETa (m2 g−1) | SABET model (m2 g−1) | V Total (ml g−1) | V M (ml g−1) | CO2 uptaked (mmol g−1) | CO2 uptake modele (mmol g−1) |
|---|---|---|---|---|---|---|---|---|
| a BET surface area calculated from N2 adsorption isotherm obtained at 77 K. b Total pore volume estimated from N2 uptake at P/Po = 0.98. c Micropore volume estimated from N2 uptake at P/Po = 0.05. d CO2 adsorption at 1 bar and 273 K. e CO2 uptake calculated from packing model appears to overestimate experimental uptake by a factor of 1.5 as reported for previous studies. | ||||||||
| 1 | 89 000 |
2.3 | 803 | 760 | 0.71 | 0.28 | 2.4 | 3.8 |
| 2 | 95 000 |
2.3 | 938 | 950 | 0.69 | 0.33 | 3.0 | 4.2 |
| 3 | 76 000 |
1.8 | 794 | — | 0.54 | 0.28 | 2.6 | — |
| 4 | 75 000 |
1.9 | 752 | — | 0.54 | 0.28 | 2.8 | — |
| 5 | 110 000 |
2.4 | 882 | 980 | 0.70 | 0.31 | 2.5 | 3.6 |
| 6 | — | — | 768 | 800 | 0.45 | 0.26 | 2.8 | 4.1 |
| 7 | — | — | 727 | 820 | 0.48 | 0.26 | 2.5 | 4.3 |
Significantly, both PIM-SBF-2 and PIM-SBF-5 possess greater microporosity than PIM-SBF-1 but with a clear difference in pore size distribution so that PIM-SBF-2 has a greater contribution from ultramicropores (<0.7 nm) whereas PIM-SBF-5 has greater pore volume from larger micropores (>1.0 nm).
39,41 given for comparison
| PIM-SBFa | PHe | PH2 | PO2 | PN2 | PCO2 | PCH4 | PO2/PN2 | PH2/PN2 | PCO2/PN2 | PCO2/PCH4 |
|---|---|---|---|---|---|---|---|---|---|---|
| a Film thickness: PIM-SBF-1 = 80 μm, PIM-SBF-2 = 115 μm, PIM-SBF-3 = 120 μm, PIM-SBF-4 = 120 μm, PIM-SBF-5 = 98 μm. b Aged for the number of days given in parentheses. c PIM-1 (freshly MeOH treated)39 = 128 μm. d PIM-1 (aged 1380 days) = 102 μm.41 e PIM-1 (aged 1200 days) = 110 μm.39 | ||||||||||
| 1 | 1560 | 4330 | 1420 | 340 | 8850 | 532 | 4.2 | 12.7 | 26.0 | 16.6 |
| (2088)b | 914 | 2190 | 486 | 87.5 | 2410 | 102 | 5.6 | 25.0 | 27.5 | 23.6 |
| 2 | 3110 | 9160 | 3820 | 1150 | 22 300 |
2020 | 3.2 | 8.0 | 19.4 | 11.0 |
| (1295)b | 1700 | 4240 | 910 | 166 | 3870 | 184 | 5.5 | 25.6 | 23.3 | 21.0 |
| 3 | 1971 | 5460 | 1820 | 463 | 10 900 |
878 | 3.9 | 11.8 | 23.5 | 12.4 |
| (1294)b | 1270 | 3370 | 965 | 219 | 4850 | 248 | 4.5 | 15.4 | 22.2 | 19.6 |
| 4 | 1930 | 4900 | 1760 | 474 | 10 600 |
834 | 3.7 | 10.3 | 22.3 | 12.7 |
| (1428)b | 1470 | 3960 | 1260 | 286 | 6410 | 331 | 4.4 | 13.7 | 22.2 | 19.3 |
| 5 | 2060 | 5590 | 2750 | 1080 | 16 400 |
2480 | 2.6 | 5.2 | 15.2 | 6.6 |
| (1439)b | 1830 | 4710 | 1870 | 550 | 10 000 |
925 | 3.4 | 8.4 | 18.0 | 10.8 |
| PIM-1c | 1706 | 4500 | 2200 | 857 | 13 300 |
1150 | 2.6 | 5.3 | 15.5 | 11.6 |
| (Aged) | 1140d | 2440e | 600e | 125e | 2840d | 159d | 4.8e | 19.5e | 22.7d | 17.9d |
For each methanol treated PIM-SBF the order of gas permeabilities is CO2 > H2 > O2 > He > CH4 > N2, which is the same as that for PIM-1. As noted previously,28 whilst the values for gas permeabilities are broadly similar for PIM-1 and PIM-SBF-1 for gases with smaller kinetic diameters (i.e. He = 2.69; H2 = 2.8; CO2 = 3.3; O2 = 3.46 Å), those for larger molecules (i.e. N2 = 3.64; CH4 = 3.87 Å) are smaller (>30%) resulting in a significant enhancement of ideal selectivities. As noted previously,28 this places the data for PIM-SBF-1 above the 2008 upper bound for the O2/N2, H2/N2, N2/CH4 and CO2/CH4 gas pairs and can be directly ascribed to the greater rigidity of the SBF units as compared to SBI units of PIM-1. It is evident from the data for PIM-SBFs 2–5 that placing methyl or t-butyl substituents onto the SBF unit causes a moderate to large increase in gas permeabilities relative to those of both PIM-1 and PIM-SBF-1. This is consistent with the conclusion derived from predictive packing simulations33 and experimental gas adsorption, discussed above, that methyl groups help to increase the inter-chain separation distance and generate greater intrinsic microporosity. The order of increasing gas permeability is PIM-SBF-1 (0 Me) < PIM-SBF-4 ≈ PIM-SBF-3 (both 2 Me) < PIM-SBF-5 (6 Me) < PIM-SBF-2 (4 Me). The gas permeabilities for PIM-SBF-2 and PIM-SBF-5 are significantly higher than for all reported PIMs with the exception of PIM-1,42 which is slightly less permeable than PIM-SBF-2 but more so than PIM-SBF-5, and the recently reported PIM-TMN-Trip,24 the latter deriving its exceptionally high permeability from its unique 2D chain structure. In addition, there are several polyacetylenes with high gas permeabilities, such as the ultrapermeable poly(trimethylsilylpropyne) (PTMSP), when freshly treated with methanol, although with much lower selectivities relative to the PIMs.43 For PIM-SBFs 2–4, in which the methyl groups are attached directly to the SBF unit, the selectivity enhancement noted for PIM-SBF-1 over PIM-1 is maintained providing data points, which are of a similar distance above the 2008 Robeson upper bounds for the O2/N2, H2/N2, CO2/N2 and CO2/CH4 gas pairs (Fig. 3).
This is consistent with the high concentration of ultramicropores (<0.7 nm) suggested by chain-packing simulation and analysis of gas adsorption data for PIM-SBF-2 (Fig. 2). Ultramicropores, being of similar size to the kinetic diameter of gas molecules, are responsible for selective gas transport. In contrast, the relatively low selectivity of PIM-SBF-5 can be ascribed to a broader pore size distribution with a greater concentration of larger, less selective, micropores (>1.0 nm) (Fig. 2). In addition, the t-butyl substituents of PIM-SBF-5 will be relatively free to undergo thermal motions so that they may act as molecular turnstiles facilitating the transport of larger gas molecules such as N2 and CH4.
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Fig. 4 Correlation of the diffusion coefficient with the square of the effective gas diameter for aged samples (A)44 PIM-SBF-1 ( ), PIM-SBF-2 ( ), PIM-SBF-3 ( ), PIM-SBF-4 ( ), PIM-SBF-5 ( ). Effect of sample history for PIM-SBF-4 (B) MeOH treated sample ( ) and aged sample ( ). | ||
Hence, ageing is preferentially reducing larger micropores within the PIM-SBFs. Notably, the data for PIM-SBF-2 after ageing for 1295 days (PO2 = 910 Barrer; PO2/PN2 = 5.5) is very close to the proposed 2015 upper bound for O2/N2 (Fig. 3a).27
In contrast, for the CO2/N2 gas pair the ageing trend line for each of PIM-SBF-1–4 are at a much shallower gradient than the 2008 Robeson upper bound (Fig. 3c), which can be explained by CO2/N2 separation being dominated by solubility selectivity. CO2 solubility is correlated to the amount of free volume within the polymer which is lost on ageing. For the CO2/CH4 gas pair there is a contribution to selectivity from both gas solubility and diffusivity and the ageing trend lines for PIM-SBF-1–4 are well above and roughly parallel to the 2008 Robeson upper bound (Fig. 3d). For this gas pair the data for aged film of PIM-SBF-1 is particularly impressive (PCO2 = 2410 Barrer; PCO2/PCH4 = 24).
The ageing of PIM-SBF-5 is anomalously slow relative to that of the other PIM-SBFs with large values of gas permeability demonstrated almost four years after methanol treatment (e.g. PCO2 > 10
000 Barrer) and the original CO2 > H2 > O2 > He > CH4 > N2 order of gas permeabilities is maintained (Table 2; Fig. 3). Remarkably, the values of gas permeabilities for this aged film of PIM-SBF-5 are greater than those of freshly methanol treated PIM-SBF-1. Therefore, the bulky t-butyl groups of PIM-SBF-5 appear better than the methyl substituents of PIM-SBFs 2–4 at maintaining the distance between polymer chains during ageing.
Ultimately, for practical membrane application in gas separations, the PIM selective layer would be the thin skin on a hollow fibre or a thin film within a composite membrane. It is well-established that physical ageing of polymers, particularly those of high free volume, is much more rapid in thin films.45,46 A recent study on PIM-1 hollow fibres47 estimates that the gas permeability and selectivity of the thin selective layer (∼3 μm; PO2 = 200 Barrer; PO2/PN2 = 4.6) are similar to those of a thick film (102 μm) that had been aged for 1360 days.41 The long-term ageing study of the PIM-SBFs suggest that, with the exception of PIM-SBF-5, they age similarly to PIM-1 with commensurate increases in selectivities (Fig. 3). Therefore, for thin films of PIM-SBF-2, it can be estimated that the separation of important gas pairs based on diffusivity selectivity (e.g. O2/N2) would approach those of commercial polymer membranes (e.g. PO2/PN2 > 5.5) but with much higher permeance (∼three times that expected for PIM-1).
For the mixed gas measurements PIM-SBF-1 and PIM-SBF-5 both maintain excellent gas permeability to give values that are similar to the ideal values measured with pure gases. In both films the CO2 permeability and CO2/CH4 selectivity decrease about 20% upon a pressure increase from 1 to 6 bar, while the CH4 permeability remains virtually constant. On the other hand, at a feed pressure of 3 bar the transport parameters of PIM-SBF-5 are independent of the gas composition in the range of 10–50% CO2, which is good for a stable operation of a membrane separation plant under variable feed conditions, for instance in the case of biogas separation. At a pressure of 1 bar, the permselectivity is substantially higher than the ideal value and the points lie in a more favourable region of the Robeson diagram (Fig. 3d). At higher pressures, they converge close to the ideal values measured from pure gases.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ta02601g |
| This journal is © The Royal Society of Chemistry 2018 |