Jie Liaoa,
Xuanyu Wanga,
Yang Wanga,
Songyang Sua,
Adeela Nairana,
Feiyu Kangab and
Cheng Yang*a
aDivision of Energy and Environment, Graduate School at Shenzhen, Tsinghua University, Shenzhen, 518055, China. E-mail: yang.cheng@sz.tsinghua.edu.cn
bSchool of Materials Science and Engineering, Tsinghua University, Beijing 100084, China
First published on 11th May 2018
Hierarchical nanostructured electrodes with excellent electronic properties and high specific surface areas have promising applications in high-performance supercapacitors. However, high active mass loading and uniform structure are still crucial in fabricating such architectures. Herein, Co(OH)2 nanoflakes were homogeneously deposited on nickel nanowire arrays (NNA) through a hydrothermal approach to form an NNA@Co(OH)2 (NNACOH) composite electrode. The as-synthesized one dimensional (1D) system had a lavender-like structure with a high mass loading of 5.42 mg cm−2 and a high specific surface area of 74.5 m2 g−1. Due to the unique electrode structure characteristics, the electrode could deliver a high specific capacitance of 891.2 F g−1 at the current density of 1 A g−1 (corresponding to an areal capacitance of 4.83 F cm−2 at 5.42 mA cm−2). The capacitance could still maintain a high value of 721 F g−1 when the current density is increased to 50 A g−1. In addition, the electrode showed superior cycle stability with a capacitance retention of 89.3% after charging/discharging at the current density of 10 A g−1 for 20000 cycles. A flexible asymmetric supercapacitor (ASC) was assembled by employing NNACOH as the positive electrode and activated carbon (AC) as the negative electrode. It delivered a maximum energy density of 23.1 W h kg−1 at the power density of 712 W kg−1 and an energy density of 13.5 W h kg−1 at the maximum power density of 14.7 kW kg−1 (based on the total mass of the electrodes), showing the state-of-the-art energy storage ability of the Co(OH)2 cathode material at device level.
The energy storage performance of a supercapacitor depends greatly on the electrochemical activity and the kinetic feature of the electrode, which can be modulated by controlling the composition and morphology of the electrode.10–12 Transition metal compounds have been intensively studied for energy storage applications over decades.13 Various metal oxides, hydroxides and sulfides have been developed as electrodes for supercapacitors.14,15 Among all available pseudocapacitive materials, Co(OH)2 has recently attracted great attention due to its high theoretical specific capacitance (about 3460 F g−1) and relatively low cost.16–18 Furthermore, it has well-defined electrochemical redox activity and unique layered structure with large interlayer spacing, which can facilitate the diffusion of electrolyte into electroactive material.7 To date, Co(OH)2 and its composites with various morphologies have been synthesized through various methods such as electrodeposition and hydrothermal reactions.19–22 Nonetheless, the capacitances of Co(OH)2 based electrodes reported in literatures are still far lower than its theoretical value,23–26 which is primarily due to the low electronic conductivity and insufficient active sites of the electrode materials that result in sluggish electrode kinetics and low specific capacitances and low rates.26,27 A conventional approach to improve the transport of electrons is to involve conductive additives and polymer binders with the active material powders, so as to improve the conductivity of the electrode. But the introduction of non-active materials inevitably compromise the energy density of the electrode.28 Another approach is to use conductive substrates (e.g. nickel foam, carbon clothes, graphene, and carbon nanotube, etc.) as the current collector to fabricate free-standing electrodes, in which the conductive substrates act as a highly porous conductive network, enabling better access of ions and electrons to the active sites, leading to enhanced electrode performances.25,29,30 For example, Hercule et al. synthesized Co(OH)2 sheets on nickel foam substrate with high specific capacitance and excellent cycle stability.31 Wang et al. grew Co(OH)2 needle arrays on carbon nanotube foams and the composite exhibited higher specific capacitance and improved rate capability.24 However, reticular conductive backbones such as nickel foam and stainless steel mesh are not satisfactory due to their limited specific surface area which results in depreciated volumetric energy density of the electrode.32 Nanostructured carbon based scaffolds still face the challenge of distributing the inorganic active materials evenly on the substrates in a facile method due to the weak interaction between the inorganic active materials and the carbon scaffold.33 Therefore, it is imperative to develop a technology that is able to control the size and morphology as well as the distribution of Co(OH)2 on the substrate to make full utilization of interstitial spaces and active materials. With all these considerations, we propose the controlled growth of thin Co(OH)2 nanoflake arrays on a well-aligned ultrafine reticular metallic conductive substrate to form a hierarchical electrode through a hydrothermal method. This structure can not only mitigate the contact resistance of the substrate and the active materials and facilitate the transport of electrons and shorten the transport distance of ions, but also improve the electrode–electrolyte contact, which is of great assistance to improve the performance of the electrode.34–37 Nonetheless, it is a challenge to achieve such an electrode with a high mass loading of active materials.
Here in this work, by using a facile one-step surfactant-free hydrothermal method, we successfully grew thin Co(OH)2 nanoflakes with open porous structure on 1D well-ordered, highly-conductive and hydrophilic NNA substrate,38 and obtained the NNACOH composite electrode with metallic hierarchical array structure. The lavender-structured composite electrode showed both a high mass loading and a high specific surface area, and delivered a greatly enhanced specific capacitance with an improved rate capability and excellent cycle stability. An asymmetric supercapacitor was assembled by employing the composite electrode directly as the positive electrode and an activated carbon (AC) electrode as the negative electrode, which not only had excellent mechanical flexibility, but also delivered a high energy density together with a high power density. The superior performance of the electrode could be attributed to the rational design of its structure: by controlling the morphology and porosity of the Co(OH)2 nanoflakes grown on NNA, we fabricated the well-ordered, hierarchical, lavender-structured NNACOH electrode with abundant electrochemical active sites, improved electrolyte–electrode contact, and facilitated electron/ion transport, which greatly enhanced the performance of the electrode.
X-ray diffraction (XRD) was conducted to investigate the crystallinity of the composite material. Fig. 2a provides the XRD pattern of the NNACOH composite material electrode. The diffraction peaks of the composite can be well indexed to metallic nickel and β-Co(OH)2 (JCPDS card no. 30-0443), with the peaks at 44.5°, 51.8° and 76.4° corresponding to the (111), (200) and (220) planes of metallic nickel, and the peaks at 19.1°, 32.5°, 37.9° and 61.5° corresponding to the (001), (100), (101) and (111) planes of β-Co(OH)2, which indicates the successful fabrication of the NNACOH composite material electrode. The Brunauer–Emmett–Teller (BET) measurement was conducted to study the porosity of NNACOH and nickel foam@Co(OH)2 (NFCOH). Fig. 2b shows the nitrogen adsorption–desorption isotherm of NNACOH. The type-II sorption behaviour with a hysteresis loop in the P/P0 range of 0.4–1.0 indicates that it has multi-model and hierarchical porosity, i.e., with mesopores together with macropores.24 The NNACOH sample has a pore volume of 0.46 cm3 g−1 and a high specific surface area of 74.5 m2 g−1, which is much higher than NFCOH (specific surface area about 5.8 m2 g−1 and total pore volume about 0.06 cm3 g−1, Fig. S1†). X-ray photoelectron spectroscopy (XPS) was conducted to investigate the chemical states of the Co(OH)2 electrode material. Fig. 2c shows the full XPS spectrum of NNACOH, from which we can deduce the existence of Ni, Co, and O elements in the composite electrode. Fig. 2d shows the XPS spectrum of Co 2p. The peaks at around 781.5 eV and 797.6 are attributed to the Co 2p3/2 and the Co 2p1/2, respectively. The XPS spectrum of O 1s of the sample is presented in Fig. S2,† and the peak located at around 532 eV can be assigned to OH−. The results in Fig. 2 suggest that β-Co(OH)2 is successfully grown on NNA with good crystallinity and controlled porous structure.
Scanning electron microscope (SEM) and transmission electron microscope (TEM) were conducted to investigate the morphology and structure of the as prepared NNACOH sample. The SEM image of pristine NNA (Fig. S3†) shows that the surface of NNA is smooth. Fig. 3a shows that the electrode maintains the array-like structure of NNA. Fig. 3b presents the enlarged view of Co(OH)2 anchored on NNA, showing that the Co(OH)2 are interconnected petal-like thin flakes with abundant pores. Nickel foam was also used as the substrate to grow Co(OH)2 through the same method under the same condition (see experimental section). The mass loading of NFCOH is about 5.23 mg cm−2, and its SEM image is presented in Fig. S4† for comparison with NNACOH, from which we can see that the Co(OH)2 flakes are less uniformly grown on nickel foam, which may result in the loss of activity for the Co(OH)2 sheets that do not have good contacts with the substrate. This can be attributed to the lower specific surface area of nickel foam, which results in the planar and smooth surface of nickel foam at nanoscale. This did not happen to NNA, as the surface of NNA is curved at nanoscale, which facilitates the radial growth of Co(OH)2 uniformly on NNA. Fig. 3c and d present the TEM images of the NNACOH composite electrode, showing that the composite has a hierarchical structure. The dark area in the middle of the composite is attributed to NNA, and the light area on the fringe of the composite is attributed to Co(OH)2 flakes. Fig. 3e presents the HRTEM image of the Co(OH)2. The lattice fringes of the (100) plane (0.276 nm) and (101) plane (0.237 nm) can be clearly observed, indicating good crystallinity of the sample. Fig. 3f shows the selected area electron diffraction (SAED) pattern of the Co(OH)2. The diffraction rings can be indexed to the (001), (100) and (101) plane of β-Co(OH)2 (JCPDS card no. 30-0443), which is in good accordance with the XRD result. The SEM and TEM results reveal the hierarchical structure of the NNACOH composite, with the Co(OH)2 flakes covering uniformly on NNA.
The electrochemical performance of the as-synthesized NNACOH composite electrode was evaluated in a three-electrode system, with NNACOH directly used as the working electrode, a platinum foil as the counter electrode, a saturated calomel electrode (SCE) as the reference electrode, and a 1 M KOH aqueous solution as the electrolyte, respectively. The CV curves of the NNACOH electrode with the potential window from −0.10 to 0.50 V at the scan rate ranging from 1 to 100 mV s−1 is presented in Fig. 4a. As can be seen, all curves show two pairs of well-defined redox peaks instead of rectangular shape, indicating the pseudocapacitance of the electrode. The CV curves show no distortion even at a high scan rate of 100 mV s−1, indicating that the electrode is favorable for fast faradaic reactions. The NNA contributes to negligible capacitance to the NNACOH electrode, which can be seen from the cyclic voltammetry (CV) curves of both the NNACOH electrode and NNA (Fig. S5†). Fig. 4b presents the galvanostatic charge/discharge (GCD) curves of the electrode with the potential window from −0.10 to 0.50 V at the current density ranging from 1 to 50 A g−1. The quasi-triangular shape with a plateau at about 0.1 to 0.3 V confirms the pseudocapacitance of the electrode. The plateau can be attributed to the following reversible redox reactions:39
Co(OH)2 + OH− ↔ CoOOH + H2O + e− | (1) |
CoOOH + OH− ↔ CoO2 + H2O + e− | (2) |
Fig. 4c presents the CV curves of NNACOH and NFCOH at the scan rate of 20 mV s−1. It can be seen that the curve of NNACOH shows a larger enclosed area than that of NFCOH, indicating that NNACOH has higher specific capacitance. The CV curve of NNACOH shows two well-defined pairs of peaks. The first pair of peak at about 0.1 V is attributed to the reversible transition of Co2+/Co3+ based on reaction (1), and the second pair of peaks at about 0.4 V is attributed to the reversible transition of Co3+/Co4+ based on reaction (2).40 The CV curves of NFCOH showed only one pair of well-defined peaks, with the pair of peaks at about 0.1 V shrinking, which may be due to the formation of Ni/Co hydroxides. With increasing nickel percentage in cobalt hydroxide, the redox peak at about 0.1 V tend to disappear, and the redox peak at about 0.4 V tend to move to higher potential positions.9 This does not happen to NNACOH, because the mass of NNA is only 3.13 mg cm−2, which is much lower than the mass of NF (18.17 mg cm−2). Fig. 4d shows the GCD curves of NNACOH and NFCOH, and the longer discharge time of the NNACOH electrode confirms that it has higher specific capacitance. Fig. 4e shows the capacitances of the electrodes as a function of current density. The capacitance of the NNACOH electrode was calculated to be 891.2, 877.1, 862.5, 841.9, 806.2 and 721.7 F g−1 at the current density of 1, 2, 5, 10, 20, 50 A g−1, with a capacitance retention of up to 80.9% from 1 to 50 A g−1, while the capacitance of the NFCOH electrode was calculated to be only 534.3, 501.5, 460.3, 422.8, 351.6, and 256.1 F g−1, respectively, with a capacitance retention of only 47.9% from 1 to 50 A g−1 (based on the mass of active materials). The cycle stabilities of the electrodes were measured by repeatedly charging/discharging the electrodes at the current density of 10 A g−1 and the results are presented in Fig. 4f. The NFCOH electrode exhibited a relatively poor cycle stability, with a capacitance retention of only 54.3% after 20000 cycles, while the NNACOH electrode has a high capacitance retention of 89.3%, which is the among the highest for Co(OH)2 based electrodes and even comparable to that of EDLCs (see Table S1†). The excellent electrochemical performance of the NNACOH electrode can be ascribed to its unique stable hierarchical open porous structure. NNA act as the robust scaffold to support Co(OH)2 flakes, so as to prevent the aggregation of Co(OH)2 flakes, and to provide fast electron channels; while thin Co(OH)2 flakes with large interlayer spaces act as the active materials which can provide rich redox sites and rapid electrolyte accessibility, shorten the ion diffusion paths, and release strain during faradaic process. All these features endow the composite electrode with fast and high capacity energy storage.41
Based on our literature survey (Table S1†), only a few works have reported the performance of the Co(OH)2 based supercapacitor device. Here, to evaluate the performance of the composite material at device level, an ASC was assembled with a thickness of about 400 μm by employing the NNACOH electrode directly as the positive electrode, AC electrode as the negative electrode, 1 M KOH aqueous solution as the electrolyte, and glass fiber as the separator, respectively. The working potential of the device can be extended to 1.6 V. The device was tested in a two-electrode system. The CV plot of the AC electrode is presented in Fig. S7.† The quasi-rectangular shape indicates EDLC behaviour of the electrode. The capacitance of the AC electrode is calculated to be 74 F g−1 at 1 mV s−1. Fig. 5a shows the representative CV plot of the ASC with the potential window from 0 to 1.6 V at scan rates ranging from 2 to 100 mV s−1. It can be seen that the ASC exhibits excellent capacitive behavior with contributions from both the NNACOH and the AC electrode. The CV curve showed no distortion even at a high scan rate of 100 mV s−1, indicating good rate capability of the device. The GCD curves of the ASC are shown in Fig. 5b. The quasi-triangular shape with good symmetry indicates good reversibility of the device. Electrochemical impedance spectroscopy was conducted to investigate the resistance of the device, and the Nyquist plot of the device is presented in Fig. 5c, with the inset on the top showing the equivalent circuit consisting of a series resistance (Rs), a charge transfer resistance (Rct), a capacitive element (C1), and a Warburg impedance (W), and the inset in the middle showing the Nyquist plot of the device in high-frequency region. The simulated Re and Rct of the device are only 3.1 Ω and 1.4 Ω, respectively, indicating low contact resistance and excellent charge transfer ability of the device. This could be attributed to the fact that the hierarchical structure of the NNACOH electrode provides an appropriate structure for both electronic conduction and ionic transportation.42,43 Fig. 5d shows the CV curves of the device at different bending angles. The shapes of the CV curves stayed almost unchanged at bending angles from 0–180°, indicating excellent mechanical flexibility of the device, which makes it promising for applications in various fields such as the flexible electronic devices.44,45 Furthermore, the device can deliver a maximum energy density of 23.1 W h kg−1 at the power density of 712 W kg−1 and still an energy density of 13.5 W h kg−1 at the maximum power density of 14.7 kW kg−1 (based on the total mass of electrodes), which outperforms the flower-like Co(OH)2, the Co(OH)2 nanowires, Co(OH)2 on carbon nanotube (CNT) and Co(OH)2/graphene etc. ever reported in literatures (see the Ragone plot in Fig. 5e), indicating that the NNACOH electrode is beneficial to achieve better electrode properties and device functions. The cycle stability and coulombic efficiency of the device was tested by repeatedly charging and discharging the device at the current density of 10 A g−1 for 20000 cycles, and the results are shown in Fig. 5f, with the inset showing the device powering twelve light-emitting diodes in parallel. The device has a remarkable cycle stability of about 86.3% after 20
000 cycles, with coulombic efficiencies of nearly 100% in each cycle, which indicates that the device has a long operation life.
To further demonstrate the performance of the ASC for practical applications, two ASCs in parallel and two ASCs in series are connected with each other and tested by GCD. Fig. S8a† shows that when the two ASCs are connected in series under the same working potential of 1.6 V, a doubled charging/discharging duration can be obtained. On the other hand, the working potential can be extended to about 3.2 V (Fig. S8b†) when the two ASCs are connected in series.
The excellent performance of the electrode and the device can be attributed to the rational structural design of the NNACOH electrode structure. By using a facile hydrothermal method to uniformly grow Co(OH)2 nanoflakes on the top of NNA scaffold, and to control the morphology and porosity of the electrode structure, a lavender-like hierarchical electrode structure is obtained with a high mass loading and large specific surface area. The electrode can not only provide abundant electrochemical active sites and mitigate the contact resistance between the substrate and the active materials, but also facilitate electron/ion transport and releases stress during redox reactions, which can critically enhance its performance.
The masses of the positive and negative electrodes were balanced according to the equation below:
![]() | (3) |
The capacitances of the active materials were calculated from GCD curves according to the following equations:
![]() | (4) |
The capacitances of the devices were calculated from GCD curves according to the following equations:
![]() | (5) |
The calculations of energy and power density of ASC are based on the total weight of the two electrodes in the ASC according to the following equations:
![]() | (6) |
![]() | (7) |
Electrochemical impedance spectroscopy (EIS) measurements were made in the frequency range of 0.01–100000 Hz by applying an alternating current voltage with 5 mV perturbation.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra02844c |
This journal is © The Royal Society of Chemistry 2018 |