Chunmei Zhang‡
a,
Yujie Chen‡a,
Hua Li*ab,
Wenchao Xuea,
Ran Tiana,
Roberto Dugnanic and
Hezhou Liuab
aState Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Dongchuan Road No. 800, Shanghai 200240, China. E-mail: lih@sjtu.edu.cn
bCollaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai Jiao Tong University, China
cMichigan-Shanghai Jiao Tong University Joint Institute, China
First published on 20th February 2018
In modern society, much more noise and vibration are produced in traffic and industrial systems, which is harmful to human health, equipment safety and the environment, therefore damping materials are becoming increasingly important. A piezoelectric damping composite could broaden the damping temperature range and enhance the damping loss factor simultaneously by introducing a dissipation route of mechanical to electrical to heat energy. In this paper, a novel piezo-damping polyurethane-based graphene foam (PGF)/PZT/PDMS composite (PGPP) was facilely fabricated using a one-step vacuum-assisted filling method. Using three-dimensional graphene foam as a conductive phase, and due to its three-dimensional network structure, the PGPP composite can reach the percolation threshold with a dramatically reduced amount of RGO sheets. The effects of PZT content and frequency on the damping properties of the PGPP composites were investigated, and the results show that the storage modulus, loss modulus and loss factor of the PGPPs are all greatly enhanced compared to those of the PDMS matrix. Due to their flexibility, the PGPP composites can be used as good surface coating damping materials over a wide temperature range at different frequencies.
As described above, polymers can be used as high performance damping materials due to their excellent viscoelasticity and good processibility. However, the good damping behavior of polymers is normally limited to a narrow temperature range of Tg ± 10 °C, which limits their practical use under many conditions. By blending different polymers with a desired Tg or by interpenetrating different polymer networks (IPNs), a broader glass transition temperature range can be obtained. Some IPNs like polyurethane/polystyrene, polyurethane/epoxy and unsaturated polyester/epoxy have been fabricated and the results showed that they exhibit good damping performance over a wide temperature range.11–15 However, the disadvantage was that the width and height of the loss factor peak could not be independently adjusted, as the broadening of the loss peak usually resulted in a decrease in its peak value.
The piezo-damping effect is used in new methods to improve the damping properties of materials. In recent years, various piezo-damping composites have been studied and some promising results have been obtained.16–20 Briefly speaking, a piezo-damping material is composed of a piezoelectric phase, a conductive phase and a polymer matrix. External mechanical energy, like vibration and noise, can be transformed into electrical energy through the piezoelectric effect of the piezoelectric ceramics, and then the generated electrical energy can be dissipated as heat energy as it flows through the composite’s resistive phase. To guarantee that the generated electrical energy has fully dissipated, the volume resistivity of the material should be adjusted to be in the semiconductor range.21,22 Sumita et al. compared the damping performance of the composites PZT/carbon black (CB)/PVDF and PLZT/CB/PVDF, and the results showed that the composite PLZT/CB/PVDF, which had piezoelectric ceramics with a higher electromechanical coupling factor, exhibited better damping behavior.23 Hori et al. fabricated a PZT/CB/epoxy resin (EP) composite and found that a maximum damping loss factor of 0.08 could be obtained with a CB content of 0.51 wt%, compared with a value of 0.035 for the EP matrix at room temperature. This demonstrated that the peak damping value was obtained at the percolation threshold, at which the CB particles electrically just came into contact with each other to form a conduction path.21 Tian et al. synthesized a PZT/multi-walled carbon nanotube (CNT)/epoxy composite, which showed a maximum damping value of about 0.22 at room temperature with a composition of 80 g PZT/1.5 g CNT/100 g epoxy.22 Wang et al. fabricated a PMN/CB/chlorobutyl rubber composite, which showed a maximum loss factor of 0.98 and a temperature range where tanδ > 0.5 from −52.8 to 3.0 °C at 25 wt% CB content.24 Liu et al. studied the damping properties of a PZT/CB/chlorobutyl rubber (CIIR)/poly(ethyl acrylate) (PEA) composite, and it was found that when the amounts of CB and PZT were between 10 and 30 vol%, with a volume resistivity between 105 and 109.5 Ω cm, a good damping performance can be achieved.25 Compared to polymers, piezo-damping composites exhibit less dependence on temperature and frequency. Moreover, the addition of high modulus piezoelectric and conductive fillers can enhance the mechanical behavior of the polymer matrix. However, for the piezo-damping composites described above, the amount of conductive fillers used are generally high, which is not only costly, but could also exert a negative effect on the mechanical properties of the polymer matrix.
In this paper, a piezo-damping composite PGPP was facilely fabricated by filling conductive polyurethane-based graphene foam with a PZT/PDMS mixture. Using a three-dimensional conductive network, the material can be adjusted to the percolation threshold with only a small amount of RGO, and meanwhile it can easily guarantee the uniform distribution of RGO sheets in the polymer matrix. The influence of frequency and PZT ceramic content on the dynamic mechanical properties of PGPPs was investigated, and the results and explanations are described in this paper.
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Fig. 2 (a) XRD patterns of GO and RGO. (b) C 1s XPS spectra of GO. (c) C 1s XPS spectra of RGO. (d) Raman spectra of GO and RGO. |
As mentioned above, the volume resistivity of the piezo-damping composites should be adjusted to be in the semiconductor range, at approximately 106–108 Ω cm as reported in other works.21,22 PGFs with different amounts of RGO sheets were prepared to confirm the proper dosage of the conductive phase. The morphology and structure of the polyurethane foam and the fabricated PGFs with different RGO amounts were observed using SEM, as shown in Fig. 3. It was found that both the PU template and the prepared PGFs possess a three-dimensional highly porous structure with a uniform pore size of approximately several hundred micrometers. The RGO sheets can be attached onto the skeleton of the PU foam during the hydrothermal reduction process due to their hydrophobicity and π–π complexation interactions. From the SEM pictures of the sample PGF-0.1 (Fig. 3(b)), it can be seen that the RGO sheets have a scattered distribution on the skeleton of the PU foam. For the sample PGF-0.5, the skeleton of the PU foam is mostly covered with RGO sheets and some pores can also be blocked by some RGO sheets (Fig. 3(c)). For the sample PGF-1, as the RGO content continues to increase, most of the pores of the PU template are covered with RGO sheets and more RGO sheets stack on the skeletons, as shown in Fig. 3(d). With increasing amounts of RGO, the electrical conductivity of the PGFs will be correspondingly improved.
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Fig. 3 SEM images of (a) polyurethane foam, (b) 0.1 mg ml−1 PGF (PGF-0.1), (c) 0.5 mg ml−1 PGF (PGF-0.5) and (d) 1 mg ml−1 PGF (PGF-1). |
PGPP composites with different RGO levels were fabricated by filling the above PGFs with a PZT and PDMS mixture (mass ratio of PZT/PDMS equaling 1:
1), and their volume resistivity values were measured to find out the suitable RGO loading. A variation plot of the volume resistivity values of PGPPs with different RGO amounts is shown in Fig. 4. It can be observed that the volume resistivity of the fabricated PGPP composites decreases with increasing RGO content, showing values of 1.52 × 109, 1.7 × 107 and 1.98 × 105 Ω cm for the samples PGF-0.1, PGF-0.5 and PGF-1, respectively. As described in other works, the conductivity of a piezo-damping composite being too high or too low are both disadvantageous for the dissipation of external mechanical energy,18,19,21,22 and thus PGF-0.5 was chosen as the conductive network of the PGPP composites in the following study. Moreover, the calculated mass ratio of RGO/PDMS approximately equalled 0.05 wt%, which is dramatically decreased when compared with previous reports.21–25 This is beneficial for both reducing the cost and making the fabricated PGPPs retain the flexible behavior of the PDMS matrix.
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Fig. 4 The volume resistivity values of PGPP composites with different RGO amounts (mass ratio of PZT/PDMS held constant at 1![]() ![]() |
Using PGF-0.5 as the conductive network, composite PGPPs with different PZT amounts were prepared, and their SEM images are shown in Fig. 5. It was found that the PZT ceramics are dispersed uniformly in the PDMS matrix and they exhibit good wetting with the polymer for all samples. Moreover, with an increased amount of PZT, the piezoelectric ceramics gradually become the major component of the PGPP composites, which is beneficial for external energy dissipation via the piezo-damping effect. When the mass ratio of PZT and PDMS is further increased to 8:
1, the viscosity of the mixture becomes too high, and consequently there are too many bubbles left in the composites after the curing reaction, which exerts a negative effect on the mechanical and damping properties of the PGPP composite, therefore it was not studied any further.
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Fig. 5 SEM images of the PGPP composites with different amounts of PZT ceramics: mass ratio of PZT/PDMS equaling (a) 1![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
The volume resistivity values of the PGPP composites with different PZT amounts were measured and the results are shown in Fig. 6. It can be seen that the volume resistivity (Rv) values for PGPP-1, PGPP-2, PGPP-4 and PGPP-6 are 17 × 107, 7.8 × 107, 6.2 × 107 and 1.6 × 107 Ω cm, respectively, which are all adjusted in the semiconductor range and favourable for the function of the piezo-damping effect. Moreover, as the content of PZT ceramics was increased, the Rv values gradually decreased, which is a similar result to that in previous work.22,24 In addition, the piezoelectric coefficient (d33) values of the fabricated PGPP composites were measured, and the results are shown in Fig. 7. The results show that the piezoelectric coefficient increases with increased PZT loading, and the d33 values of the composites PGPP-1, PGPP-2, PGPP-4 and PGPP-6 are 8, 13, 23 and 30 pC N−1, respectively.
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Fig. 6 A variation plot of the volume resistivity of the PGPP composites with different loadings of the PZT ceramics. |
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Fig. 7 A variation plot of the piezoelectric coefficient (d33) values of the PGPP composites with various PZT levels. |
The damping properties of the PDMS matrix and the fabricated PGPP composites were investigated using a Dynamic Mechanical Analyzer (DMA), and the parameters of storage modulus (E′), loss modulus (E′′) and loss factor (tanδ) of the materials were obtained. Fig. 8(a) shows the PDMS and PGPPs’ E′ values with different PZT loadings as a function of temperature. The storage modulus is an important property that is used to assess the load bearing capacity of a material, and a high E′ value means a high stiffness of the material.35 It was found that all of the fabricated PGPP composites exhibit an increased storage modulus compared with the PDMS matrix, and as the content of PZT ceramics is increased, the E′ values of the PGPPs improve correspondingly. Table 1 shows that the maximum E′ values of the PDMS matrix, PGPP-1, PGPP-2, PGPP-4 and PGPP-6 are 4.82, 5.80, 7.41, 8.95 and 9.15 MPa, respectively, which indicates that the PGPPs possess increased mechanical properties compared to the PDMS matrix. This may be due to the addition of high modulus PZT ceramics and graphene sheets. The composite PGPP-6 exhibits the best storage modulus behavior and its E′ value represents an increase of about 89.8% compared to the PDMS matrix.
Sample | Storage modulus (E′) (MPa) | Loss modulus (E′′) (MPa) | Loss factor (tan![]() |
Tg (°C) | Temperature range (°C)/tan![]() |
---|---|---|---|---|---|
PDMS | 4.82 | 1.31 | 0.24 | −51.2 | 0 |
PGPP-1 | 5.80 | 1.52 | 0.31 | −38.1 | −44.1 to −31.5 (12.6) |
PGPP-2 | 7.41 | 2.34 | 0.32 | −39.7 | −70 to −29.1 (40.9) |
PGPP-4 | 8.95 | 3.76 | 0.41 | −45 | −70 to 0.4 (70.4) |
PGPP-6 | 9.15 | 4.12 | 0.45 | −41.2 | −70 to 9.8 (79.8) |
Fig. 8(b) shows the loss modulus values of the PDMS matrix and the fabricated PGPP composites as a function of temperature. The loss modulus (E′′) is a measure of the energy dissipated as heat per unit cycle under mechanical deformation and it is used to characterize the viscosity of a material.6,7 It is evident that all of the fabricated PGPPs show higher E′′ values than the PDMS matrix, which indicates that the PGPP composites could dissipate more mechanical vibration and noise as heat energy. Moreover, the loss modulus values of the PGPPs improve correspondingly with an increase of the PZT content. As shown in Table 1, the maximum E′′ values for PDMS, PGPP-1, PGPP-2, PGPP-4 and PGPP-6 are 1.31, 1.52, 2.34, 3.76 and 4.12 MPa, respectively. The composite PGPP-6 possesses the best loss modulus behavior and its E′′ value shows an increase of about 214.5% compared to the PDMS matrix.
The loss factor is defined as the ratio of storage modulus to loss modulus and a higher tanδ value indicates the better energy dissipation capability of a material. Normally, the tan
δ value of an engineering damping material is required to be higher than 0.3 and the temperature range where tan
δ > 0.3 should be as wide as possible.8,9,25 The loss factor values of the PDMS matrix and PGPP composites as a function of temperature are shown in Fig. 8(c). It is evident that the loss factor values of all piezo-damping PGPP composites have improved greatly compared with that of the PDMS matrix over the whole measured temperature range of −70 to 50 °C. The energy dissipation routes of the PGPP composite are mainly the piezo-damping effect, the friction between filler–filler and filler–matrix, and the viscoelasticity of the polymer matrix. When a PGPP composite is subjected to an external alternating force, some mechanical energy is transformed into electrical energy via the piezoelectric effect of the PZT ceramics, and then the generated electricity is dissipated as heat when flowing through the PGF semiconductor network.19,21–23 In addition, under an external alternating force, the PGPP composites undergo a certain deformation, which can cause boundary sliding (filler–filler) and interfacial sliding (filler–matrix), thus dissipating some mechanical energy.4,8,11,13 Moreover, friction caused by the local movement of macromolecule chains of the polymer matrix near Tg can dissipate most of the mechanical energy as heat. As shown in Table 1, the maximum tan
δ value for PGPP-6 is 0.45, which is improved by about 87.5% compared to the PDMS matrix, and the temperature where tan
δ > 0.3 is broadened to −70 to 9.8 °C, demonstrating that PGPP-6 can be used as good engineering damping material.
Since frequency has a direct impact on the mobility of macromolecule chains, which is directly related to the damping properties of polymers,8,15 the damping performance of the composite PGPP-6 under different frequencies in the temperature range of −70 to 100 °C was studied and the results are shown in Fig. 8(d). It was found that for the composite PGPP-6, the glass transition temperature and the loss factor were enhanced correspondingly with increasing frequency. According to the time–temperature equivalence principle of polymers, for a relaxation process, temperature and time are inversely related, which means that high temperature is equivalent to a short time (or high frequency) and vice versa. According to the theory, the Tg of polymers can be seen at high temperature and high frequency, and can also be observed at low temperature and low frequency, therefore the Tg of the composite PGPP-6 shifts to higher temperature as the frequency increases. Moreover, the loss factor of PGPP-6 is enhanced correspondingly with increasing frequency. For PGPP-6 at 30 Hz, the temperature range where tanδ > 0.3 is −70 to 57 °C, which could cover the working temperature range of most engineering materials, and thus PGPP-6 can be used as a good damping material in a wide temperature range under different frequencies (Table 2).
Frequency (Hz) | Loss factor (tan![]() |
Tg (°C) | Temperature range (°C)/tan![]() |
---|---|---|---|
1 | 0.45 | −41.2 | −70 to 9.8 (79.8) |
30 | 0.46 | −19.8 | −70 to 57 (127) |
60 | 0.47 | −18.6 | −70 to 68 (138) |
100 | 0.48 | −16.2 | −70 to 100 (170) |
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra00266e |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2018 |