Open Access Article
Wenchao Xuea,
Hua Li
ab,
Roberto Dugnanic,
Hafeez Ur Rehmana,
Chunmei Zhanga,
Yujie Chena and
Hezhou Liuab
aKey Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, China
bCollaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai Jiao Tong University, China
cUniversity of Michigan, Shanghai Jiao Tong University Joint Institute, China
First published on 3rd April 2018
In this study, a lead zirconate titanate (PZT)/in situ polymerized polyurethane (PU) composite with three-dimensional (3D) reduced graphene oxide (rGO) as the conductive phase was prepared and the potential of 3D rGO to enhance the damping properties was investigated. The conductivity and damping properties of the composite were systematically investigated. The results show that the conductive threshold of the composite is reached at a very low rGO content of about 0.7 wt% by using the 3D rGO structure. The best damping performance of the piezoelectric damping composite is achieved at the conductive threshold, where the loss factor is 0.22 (almost 41%) higher and the temperature range where tan
δ ≥ 0.3 is 13.2 °C (almost 84%) wider than those of the PU matrix. A composite consisting of only PU and rGO sheets without the 3D structure was prepared for comparison. The conductive threshold of this composite is more than 0.9 wt% and the highest tensile strength is 5.63 MPa when the rGO content is 0.6 wt%, indicating that the 3D structure reduces the use of the conductive phase and does not significantly affect the tensile strength of the matrix.
The first piezoelectric damping composite with a piezoelectric ceramic/polymer structure was reported by Forward.3 According to the theory of piezoelectric shunt damping, adding an appropriate piezoelectric component and a conductive phase to damping materials can be advantageous for energy dissipation.3–6 A number of composites with metals,7 carbon black (CB),8–12 carbon fibers,13–16 carbon nanotubes,17–21 and graphene as the conductive phase have been prepared and investigated. However, to achieve the conductive percolation threshold, a lot of the conductive phase needs to be added, which may affect the performance of the matrix. For example, Qiao et al.12 fabricated a piezoelectric damping composite composed of bromobutyl rubber as the matrix, lead zirconate titanate (PZT) as the piezoelectric phase, and acetylene CB (N550) as the conductive agent. However, the conductive percolation threshold of CB is relatively high (almost 8 wt%). Liu et al.22 prepared chlorobutyl rubber/poly(ethyl acrylate)/piezoelectric ceramic/CB composites with 10 wt% CB content. Shamir et al.23 used dodecyl benzene sulfonic acid to improve the dispersion of CB in poly(styrene-rand-butyl acrylate) copolymers, which decreased the percolation threshold. However, the CB content was still almost 3 wt%. Furthermore, according to the literature, there is a negative correlation between the damping performance of composites and the CB content, especially when the CB content is more than 4 wt%.
Here, to overcome the unfavorable effects of a high conductive phase content, a new damping composite material containing a conductive phase with three-dimensional (3D) connectivity (reduced graphene oxide, rGO) is reported. Various 3D structures can be used as the conductive phase, such as graphene aerogels,24–26 polymer/graphene hybrid aerogels,27 and polymer-based graphene foams.28 Because the 3D conductive structure needs to be composited with polyurethane (PU)/PZT, a matrix with high strength and large voids is required, so PU foam was chosen as the matrix to fabricate 3D rGO. 3D rGO was prepared by a modified Hummers method and hydrothermal reduction. Using these techniques, rGO self-assembled on the PU matrix to form a 3D conductive network. PZT was chosen as the piezoelectric phase because of its excellent piezoelectric properties, high Curie temperature, and high polarization and electromechanical coupling coefficients.29 PU was used as the matrix material because of its good damping properties and to adjust the glass transition temperature and loss factor by modifying the ratio of the soft and hard segments.
The synthesis process of GNF (rGO foam or 3D rGO) is shown in Fig. 1(a), showing how 3D rGO can be obtained by hydrothermal reduction of GO. The PU foam (a 20 mm × 20 mm × 5 mm cuboid) was immersed in a 50 mL beaker containing the pre-formulated solution of GO (20 mL, 0.5–7 mg mL−1) and hydrazine hydrate (5 μL hydrazine hydrate per mg of GO). The PU foam was then squeezed various times and placed in a vacuum oven at room temperature for 15 min to remove the bubbles trapped in the foam. Plastic film was used to seal the beaker, which was then heated at 90 °C for 12 h to reduce GO. The rGO sheets self-assembled along the PU foam backbone with π–π stacking between rGO sheets to become a 3D structure. Because rGO is insoluble in water, it has very poor affinity for glass but good affinity for PU foam. After reduction, GNF was washed with deionized water more than three times to remove impurities. The product was then dried at 70 °C for 12 h to obtain GNF. The rGO composition can be easily adjusted by varying the concentration of the GO solution.
The rGO sheets were synthesized in a similar manner. GO solution (5 mg mL−1) was prepared by a modified Hummers method30 and reduced by hydrazine hydrate (5 μL hydrazine hydrate per mg of GO). The solution was heated at 90 °C for 12 h with vigorous stirring. The compound was then frozen at −50 °C for 4 h and vacuum dried at −50 °C for 48 h to obtain the rGO sheets. The sheets were then dried at 50 °C for 12 h and set aside.
:
glycerol
:
MDI weight ratio of 41.96
:
7.49
:
0.55 under vigorous mechanical stirring.
PZT was added to the monomer mixture of PU with vigorously stirring at 60 °C. GNF was then immersed in the mixture, followed by squeezing more than three times and under vacuum for 15 min at room temperature to remove bubbles. The mixture was then heated at 75 °C for 4 h to allow the composite to pre-react and finally heated at 120 °C for 6 h to complete the reaction. The structure of the obtained composite is shown in Fig. 1(b), where PZT/PU is a 0–3 type composite, PZT particles are dispersed in the PU matrix, and rGO as the conductive phase intersperses among the PZT particles.
:
glycerol
:
MDI weight ratio of 41.96
:
7.49
:
0.55 and vigorously stirred at 60 °C for 10 min. The mixture was then heated at 75 °C for 4 h and finally heated at 120 °C for 6 h.
O bonds, while the peak at 1120 cm−1 is assigned to the presence of the C–O bond.31 The presence of these oxygen-containing groups suggests that graphene was successfully oxidized. For rGO, these peaks almost disappear, indicating that GO is successfully reduced. There is a strong absorption peak at 2280 cm−1 in the spectrum of GO, which may be caused by the ammonium salts generating during oxidation of graphite. This peak almost disappears after reduction of GO, indicating that these impurities are removed without affecting the structure of rGO. Raman spectroscopy was performed to verify conversion of GO in the reduction process. As shown in Fig. 2(b), there are two broad peaks at 1340 and 1580 cm−1, which can be ascribed to the D band (associated with the extent of structural disorder) and G band (related to sp2 hybridization).32 The ratio of the peak intensities of the D band to the G band of GO (0.84) increases when GO is reduced to rGO (1.07) because the reduction process removes oxygen-containing groups and results in a relatively high defect ratio. It also confirms that GO is successfully reduced.
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| Fig. 2 (a) FTIR spectra of GO and rGO. (b) Raman spectra of GO and rGO. (c) FTIR spectra of MDI, PTMEG, and PU. | ||
Because the PU monomers could not be stirred after incorporating with GNF, FTIR spectroscopy was performed to verify whether the reaction conditions are appropriate. The PU monomers were directly mixed and polymerized without stirring. As shown in Fig. 2, several peaks appear in the spectrum of PU after the reaction. The peaks at 1727 and 1158 cm−1 can be ascribed to the C
O and C–O bonds of –NHCOO−, respectively, while the peak at 3344 cm−1 can be assigned to the stretching vibration of N–H without hydrogen bonding, suggesting synthesis of PU. The peaks of the reactive functional groups of PTMEG and MDI (the characteristic peak of the isocyanate group at 2270 cm−1 and the peak of the association state hydroxyl group at 3477 cm−1) are not present, indicating that there are no residual hydroxyl and isocyanate groups and PTMEG and MDI completely reacted. Moreover, there are no peaks between 1640 and 1690 cm−1 corresponding to the C
O stretching vibration of the urea group, which indicates that no urea groups formed. Therefore, it can be concluded that the reaction conditions are suitable and the resulting PU does not contain unreacted hydroxyl and isocyanate groups generated at relatively low reaction temperature or urea groups generated at very high temperature.
δ at Tg and the temperature range where tan
δ ≥ 0.3) of the composites first increase and then decrease. The maximum tan
δ is achieved when the PZT content is 2 g per 100 g PU. Thus, the composite material with 2 g PZT per 100 g PU was chosen as the matrix of the piezoelectric damping composite. Addition of PZT has two opposite effects on the damping properties of the composite. On the one hand, PZT dilutes the matrix, which decreases the damping properties. On the other hand, addition of PZT introduces friction losses of the PZT particles and PZT with the PU matrix to increase mechanical energy dissipation. At a low PZT content, the second effect is dominant, but the first effect is dominant when the PZT content is high. This is the reason why there is an optimal PZT content to achieve the best damping performance. Furthermore, when the PZT content is more than 40 g per 100 g PU, crosslinking of molecular chains of PU is blocked, so tan
δ dramatically decreases (tan
δ < 0.3 in the temperature range from −75 to 50 °C) and then increases at about 20 °C. Similar behavior is observed for the relationship between the storage modulus and the PZT content (Fig. 3(b)). The difference is that the storage modulus reaches a maximum of 420 MPa at a higher PZT content of about 30 g PZT per 100 g PU. According to the SEM images of the specimens with 2, 8, and 24 g PZT per 100 g PU (Fig. 4), dispersion of PZT gradually decreases as the PZT content increases. The lack of dispersion is probably the reason why the storage modulus decreases as the PZT content increases. However, the damping properties and elastic modulus dependency on the PZT content are attributed to different physical principles. The elastic modulus should be proportional to the content of PZT in a well-distributed situation, so the elastic modulus begins to decrease at a higher PZT content than tan
δ.
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| Fig. 3 (a) Loss factor, (b) storage modulus at −70 °C, (c) TGA, and (d) actual PZT content calculated from TGA of composites with 0, 2, 8, 10, 30, 40, and 80 g PZT per 100 g PU. | ||
| Sample | Tg (°C) | Loss factor (tan δ) at Tg |
Temperature range (°C) where tan δ ≥ 0.3 |
|---|---|---|---|
| PU | −49.8 | 0.54 | 15.8 (−56.9 to −41.1 °C) |
| 2 | −49.5 | 0.57 | 20.3 (−57.6 to −37.3 °C) |
| 8 | −47.5 | 0.56 | 17.6 (−54.6 to −37.0 °C) |
| 10 | −47.5 | 0.48 | 18.5 (−55.2 to −36.7 °C) |
| 30 | −44.8 | 0.42 | 13.8 (−51.2 to −37.4 °C) |
TGA of PU with different PZT contents is shown in Fig. 3(c). The thermal stability of PU decreases with increasing PZT content (the temperatures of 5% thermal weight loss are given in Table 2). There are two factors that can influence the stability of the composite. First, there are some hydroxyl groups on the surface of PZT that can react with isocyanate groups to create crosslinking points of the composite, which is good for the stability. Second, the hydroxyl groups have a negative effect on the synthesis of PU, which has a greater effect on the thermal stability of the composite and decreases the thermal stability.
| Sample | PU | 2 | 8 | 10 | 30 | 40 | 80 |
| Temperature of 5% thermal weight loss (°C) | 366 | 343 | 334 | 336 | 347 | 339 | 348 |
Using the method of in situ polymerization of PU followed by addition of PZT, PZT may be unevenly distributed and biased in the direction of gravity. From the TGA curve of the composite, the actual PZT content can be calculated by
![]() | (1) |
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| Fig. 5 SEM images of GNF with calculated rGO contents of (a) and (d) 2.6 wt%, (b) and (e) 10.2 wt%, (c) and (f) 18.0 wt%, (g) 25.4 wt%, (h) 30.0 wt%, and (i) 44.7 wt%. | ||
Through introduction of piezoelectric and conductive phases, the vibration energy can be dissipated in five ways: (1) friction between polymer segments, (2) friction between polymer chains and PZT, (3) friction between PZT particles, (4) polarization loss of piezoelectric ceramics under alternating stress, and (5) dissipation by the way of vibration energy, electric energy, and heat energy. It follows that the piezoelectric damping composites show a wider temperature range and better loss factor than ordinary composites that can only use the first three dissipation modes. From Tables 1 and 3, all of the piezoelectric damping composites have better damping performance than the PU matrix and PU/PZT composites. The dynamic properties and TGA curves of composites with 2 g PZT per 100 g PU and different rGO contents are shown in Fig. 6(d) and 7. The tan
δ value at Tg initially increases and then decreases with increasing rGO content, and it is positively related to the conductivity of the composite. Furthermore, the best damping performance of the composite is achieved with rGO content of 25.4 wt% (sample 4). In this case, the rGO content is 0.70 wt% in the whole composite and tan
δ = 0.76 at −50.2 °C (Table 3). The loss factor is 0.22 (about 41%) higher and the temperature range where tan
δ ≥ 0.3 is 13.2 °C (almost 84%) wider than those of the PU matrix. Moreover, the tan
δ value at Tg is also higher than that of the composite without rGO (usually 0.02–0.03). In addition, the thermal stabilities of the samples are close to that of the temperatures of 5% thermal weight loss (Table 4, between 328 (sample 3) and 342 °C (sample 1)), so introduction of rGO does not significantly affect the thermal stability.
| Sample | Tg (°C) | Loss factor (tan δ) at Tg |
Temperature range (°C) when tan δ ≥ 0.3 |
|---|---|---|---|
| 1 | −51.0 | 0.56 | 22.5 (−60.4 to −37.9 °C) |
| 2 | −49.5 | 0.65 | 27.9 (−60.7 to −33.8 °C) |
| 3 | −50.0 | 0.70 | 25.3 (−60.2 to −35.9 °C) |
| 4 | −50.2 | 0.76 | 29.0 (−61.5 to −32.5 °C) |
| 5 | −50.6 | 0.71 | 22.2 (−59.9 to −37.7 °C) |
| 6 | −49.7 | 0.66 | 22.4 (−60.0 to −37.6 °C) |
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| Fig. 7 TGA of composites with 2.6 (sample 1), 10.2 (sample 2), 18.0 (sample 3), 25.4 (sample 4), 30.0 (sample 5), and 44.7 wt% (sample 6) rGO content. | ||
| Sample | 1 | 2 | 3 | 4 | 5 | 6 |
| Temperature of 5% thermal weight loss (°C) | 342 | 340 | 328 | 332 | 340 | 337 |
For the five dissipation paths mentioned above, friction of the polymer and the piezoelectric effect are responsible for the largest dissipation. The equivalent model of the piezoelectric damping composite is shown in Fig. 8. When alternating stress is applied, the energy can be dissipated by the two following ways: (1) the viscoelastic behavior of the polymer matrix, which can described by an equivalent dash-pot and spring in parallel, where the dash-pots dissipate the mechanical energy while the springs store the strain energy. (2) The piezoelectric material converts the mechanical energy into electrical energy, which is stored on the surface of piezoelectric material. If the equivalent circuit resistance is suitable, some of the accumulated charge in the PZT can be dissipated. Piezoelectric materials can be represented by the combination of the power source, resistance, capacitance, and inductance.
According to the theory of Law et al.,33 the overall optimal resistance for the maximum energy dissipation in the circuit R can be approximated by
![]() | (2) |
Schematic representations of the composites with different rGO contents are shown in Fig. 9. The composites with 10.2, 25.4, and 44.7 wt% rGO are represented by Fig. 9(a)–(c), respectively. The amount of the conductive phase in Fig. 9(a) is insufficient for the electricity generated by the PZT particles to be significantly dissipated. In this case, the composite produces an internal polarization electric field that eventually transforms into mechanical energy. In Fig. 9(c), the PZT particles are connected because of the high rGO content. The PZT particles charge and discharge each other, so energy consumption in the system is relatively small. For the case represented by Fig. 9(b), the conductive phase content is such that the PZT particles act as separate shunt power sources, so this scenario is ideal to maximize the loss factor and for mechanical energy–electricity energy–heat energy transformation. This scenario corresponds to the R value calculated by eqn (2). From Fig. 10, sample 4 has the highest tan
δ at Tg. Furthermore, the d33 value of sample 1 is about 8 pC N−1. This means that introduction of the piezoelectric material has produced a piezoelectric effect.
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| Fig. 9 Models of composites with different rGO contents. (a) Low graphene content, (b) proper graphene content, and (c) high graphene content. | ||
Too much conductive phase can sometimes affect the mechanical properties of the matrix. As a control experiment with all of the other conditions kept the same, the tensile strength and conductivity of composites with various contents of rGO sheets without 3D structure are shown in Fig. 11. From Fig. 11(b), the tensile strength significantly increases with increasing rGO content. The highest tensile strength is about 5.5 MPa with 0.6 wt% rGO, which is almost 2.5 times higher than that of pure PU. For rGO > 0.6 wt%, the tensile strength decreases with increasing rGO content. Thus, it is advisable that the rGO content should be not much higher than the optimal value of 0.6 wt%. However, the lowest conductivity of about 3.5 × 109 Ω m is obtained with rGO content of 0.8 wt% (Fig. 11(b)), and this can still be considered to be an insulator material. When the rGO content is very high, PU has almost no polymerization, and the rGO content cannot be further increased by the in situ polymerization method. It can be concluded that the conductive threshold is more than 0.9 wt%. Thus, the 3D rGO structure can significantly reduce the use of the conductive phase (about 0.7 wt%), and it has a small effect on the tensile strength of the matrix.
δ = 0.76 at −50.2 °C. The loss factor is 0.22 (almost 41%) higher and the temperature range where tan
δ ≥ 0.3 is 13.2 °C (almost 84%) wider than those of the PU matrix. Through a controlled experiment, there is a significant decrease of conducive phase usage (from more than 0.9 wt% to 0.7 wt%) by introduction of the 3D rGO structure, and this does not significantly decrease the tensile strength.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra00175h |
| This journal is © The Royal Society of Chemistry 2018 |