Open Access Article
Mei Hanab,
Jian-Zhong Xu
*a,
Zhen-Min Liub,
He Qianc and
Wei-Guo Zhanga
aThe Key Laboratory of Carbohydrate Chemistry and Biotechnology, Ministry of Education, School of Biotechnology, Jiangnan University, 1800# Lihu Road, WuXi 214122, Jiangsu Province, China. E-mail: xujianzhong@jiangnan.edu.cn; Fax: +86-510-85329312; Tel: +86-510-85329312
bState Key Laboratory of Dairy Biotechnology, Technology Center Bright Dairy & Food Co., Ltd, 1518# Jiangchang West Road, Shanghai 200436, China
cSchool of Food Science and Technology, Jiangnan University, 1800# Lihu Road, Wuxi-214122, Jiangsu Province, China
First published on 16th January 2018
The production cost of microbial oil was reduced by improving the exopolysaccharide (EPS) production to share the production cost using Sporidiobolus pararoseus JD-2. Batch fermentation demonstrated that S. pararoseus JD-2 has the potential to co-produce oil and EPS with 120 g L−1 glucose, 20 g L−1 corn steep liquor and 10 g L−1 yeast extract as carbon and nitrogen sources. Using fed-batch fermentation for 72 h resulted in oil and EPS production of 41.6 ± 2.5 g L−1 and 13.1 ± 0.6 g L−1 with the productivity of 0.58 g L−1 h−1 and 0.182 g L−1 h−1, respectively. The fat soluble nutrients in the oil were studied, indicating that it was constituted of 79.19% unsaturated fatty acids and contained 505 mg per kg-oil of carotenoids. Moreover, the EPS contained only one type of polysaccharide; the main monosaccharide compositions were galactose, glucose and mannose in a proportion of 16
:
8
:
1. These results implied that EPS produced by S. pararoseus JD-2 was a new type of EPS.
The economic feasibility of microorganism cultures for biodiesel production greatly depends on the high biomass productivity and appreciable oil yields. For yeast oils to be cost competitive as an oil fuel source, a potential organism should be capable of producing high oil yields (50–60% of biomass weight in the form of oils). High production cost is another limiting factor for a broader use of microbial oils. Microbial oils are more expensive than vegetable oils at present and thus, many methods are potentially valuable to improve the techno-economics of oil production processes. In previous studies, considerable efforts have been made to reduce the production costs of the oil. The cost-effective feedstock such as beet molasses, corn steep liquor and waste glycerol were used as sources of nutrients to save the production costs.3,4 Nevertheless, the production costs of the oil reduced by only 20–50% compared with that of the glucose, which is used as the carbon source. In this study, we changed these traditional principles to reduce the production costs of the oil by improving the production of the valuable co-products to share the production costs.
In our previous study, we indicated that a red yeast Sporidiobolus pararoseus JD-2 (preservation number: CCTCC M2010326), isolated from chili sauce, had a powerful oil production capacity and also accumulated a certain amount of exopolysaccharides (EPSs) and carotenoids (e.g., β-carotene, γ-carotene, torulene, torularhodin).5,6 Microbial EPSs have been widely used in numerous industries, such as textiles, adhesives, detergents and oil recovery because of their physical and chemical properties.7,8 EPSs produced by yeast comprises glucan, phosphomannan, mannan, glucomannan and galactomannan;7,9 and their effects have been validated by researchers, such as regulation of immune function, anti-mutagenic activity, anti-cytotoxic activity and anti-tumorigenic activity.8,10,11 In addition, the EPSs produced by yeast can be separated easily from the culture broth. Therefore, if we can realize the co-production of EPSs, carotenoids and oils by a yeast strain, the relative production costs of the oil will be markedly reduced because of an increase in the production of other valuable co-products.
The aim of this study was to develop a different way to share the production costs of the microbial oil by co-producing valuable EPSs and carotenoids by S. pararoseus. This study lays the foundation for the comprehensive use of S. pararoseus.
Medium composition for seed culture consisted of the following (g L−1): glucose, 30; corn steep liquor (CSL), 20; KH2PO4, 1; MgSO4·7H2O, 0.5. The batch fermentations were carried out in 500 mL Erlenmeyer flasks with 50 mL of media, which consisted of the following (g L−1): glucose, 30–360; corn steep liquor (CSL), 0–40; yeast extract (YE), 0–40; K2HPO4, 1; MgSO4·7H2O, 1. All the reagents for the medium were bought from Sinopharm, China. The initial pH was adjusted to 6.0 and then, the seed-culture medium was sterilized at 121 °C for 20 min.
The fed-batch fermentations were carried out in a 5 L-jar fermenter (BLBio-5GJ-2-H, Bailun Bio-Technology Co. Ltd., Shanghai, China) containing 1 L of media with an inoculum size of 10% (v/v). The fermentation medium contained the following (g L−1): glucose, 80; CSL, 20; YE, 10; K2HPO4, 2; MgSO4·7H2O, 1.5. In the fed-batch fermentation process, the amount of residual sugar was controlled between 20 and 30 g L−1 by regulating the feeding substrate containing 800 g L−1 glucose. The dissolved oxygen levels were controlled between 20% and 30% of saturation by the adjustment of stirring speeds. All experiments were performed in triplicate.
000 × g for 25 min (Beckman Coulter J-30I, CA, USA). The sample was mixed with 95% ethanol at a 1
:
2 (v/v) ratio and then, the sediment was collected by centrifugation at 10
000 × g for 25 min. The sediment was then freeze dried. Moreover, the cell pellets were used to extract oil, which were disrupted in 50 mL 0.5 mol L−1 HCl at 60 °C for 10 min. After HCl treatment, samples were centrifuged (10
000 × g for 10 min) and then, the pellets were used to extract oil. Oil was extracted by adding 20 mL ethyl acetate. The extraction was repeated 3 times at room temperature and the extracted solvent was evaporated in a rotary evaporator at 50 °C.
:
tetrahydrofuran = 60
:
40 as described in our group's previous study.12 The fatty acid compositions were analyzed by 7820A gas chromatography equipped with a flame ionization detector and cross-linked capillary FFAP column (30 m × 0.32 mm × 0.4 m; Agilent, USA). The steps of the operation was carried out according to the description reported by Li et al.13
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| Fig. 1 Effect of glucose concentrations on microbial oil and EPS production. White bar represents DCW, gray bar represents oil production, and “-▲-” represents EPS production. | ||
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| Fig. 2 Effect of organic nitrogen sources on microbial oil and EPS production. White bar represents DCW, gray bar represents oil production, and “-▲-” represents EPS production. | ||
Given that the CLS and YE have different effects on oil and EPS production, compound nitrogen sources containing CLS and YE were added to the fermentation medium and their effects on the fermentation progress were studied. The cell growth was significantly increased during the addition of compound nitrogen sources as compared with the addition of CLS or YE (Fig. 2). In addition, the production of oil and EPS also increased by various degrees (Fig. 2). The maximum biomass (48.3 ± 2.8 g L−1), EPS (7.8 ± 1.5 g L−1) and oil (25.6 ± 1.3 g L−1) were obtained with the addition of 20 g L−1 CLS and 10 g L−1 YE. Although the production of oil showed no remarkable change with compound nitrogen sources, the production of EPS was 14.7% higher than the case of using only 20 g L−1 CSL or 25.8% higher than the case of using only 10 g L−1 YE. Based on guidelines suggested by previous studies,22,23 the production of oil was restricted in the nitrogen-limited sugar-based media. However, 25.6 ± 1.3 g L−1 of oil was accumulated in nitrogen-rich media with 20 g L−1 CLS and 10 g L−1 YE, which was 5.3% higher than that using 20 g L−1 CSL or 14.8% higher than that using 10 g L−1 YE (Fig. 2). Li et al.13 and Ling et al.24 have realized the increase of oil production via high-density cultivation of oleaginous yeast. This perhaps is the most important reason that the oil production was increased in media with 20 g L−1 CLS and 10 g L−1 YE. Thus, addition of compound nitrogen sources containing 20 g L−1 CLS and 10 g L−1 YE is beneficial for co-production of oil and EPS.
As shown in Fig. 3, the oil began to be produced at the initial stage and continuously increased during the entire fermentation period to obtain a final production of 41.6 ± 2.5 g L−1. This result is different from the previous study using Cryptococcus curvatus O3 as production strain, which had no oil storage at initial stage.26 The overall oil productivity was 0.58 g L−1 h−1 and the oil coefficient was 0.257 g-oil per g-glucose, which were higher than that achieved via batch fermentation (0.58 g L−1 h−1 vs. 0.36 g L−1 h−1 and 0.257 g-oil per g-glucose vs. 0.213 g-oil per g-glucose, respectively). These results indicated that the oil production could be improved by optimizing the control of the substrate feeding process. Although the total production of oil in this study was lower than those obtained in other studies, the productivity was satisfactory (Table 1). It should be noted that the titer will increase over time, but long fermentation times are unfavorable for the industrial-scale production of oil because of the decrease in the equipment capacity utilization.27 The productivity of oil by Lipomyces starkeyi AS 2.1560 was the highest ever reported,22 but the authors had used a different computing mode, in which the cultivating time of organism was unaccounted. In addition, oil coefficient (gram oil per gram substrate) is one of the most important parameters for microbial oil technology, and the theoretical oil coefficient was estimated as 0.32 g oil per g glucose.28 Our study gave an oil coefficient of 0.257 g-oil per g-glucose, which was slightly lower than that of the engineered strain Yarrowia lipolytica ADgm-hi reported by Qiao et al.29 These results suggest that the production of oil by S. pararoseus JD-2 can be achieved in industrial applications using substrate feeding strategies.
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| Fig. 3 Fed-batch fermentation profile for S. pararoseus JD-2. Symbol: (■) glucose, (●) DCW, (▲) EPS, and (▼) oil. | ||
| Strains | Fermentation mode | DCW (g L−1) | Titer (g L−1) | Oil content (%) | Coefficient (g g−1) | Productivity (g L−1 h−1) | References |
|---|---|---|---|---|---|---|---|
| a — not indicated. | |||||||
| Chlorella sorokiniana FC6 IITG | Fed-batch | 15.81 | 8.69 | 55 | —a | 0.23 | 41 |
| Mucor circinelloides URM 4182 | Batch | 4.23 | 1.88 | 44 | 0.094 | 0.20 | 42 |
| Neurospora crassa 2489 | Batch | 21.0 | 1.09 | 5.5 | 0.055 | 0.02 | 43 |
| Yarrowia lipolytica AD | Fed-batch | 87.4 | 47.7 | 54.6 | 0.184 | 0.40 | 29 |
| Yarrowia lipolytica ADgm-hi | Fed-batch | 148.0 | 98.9 | 83.8 | 0.269 | 1.20 | 29 |
| Lipomyces starkeyi AS 2.1560 | Fed-batch | 104.6 | 67.9 | 64.9 | 0.235 | 1.60 | 22 |
| Cryptococcus curvatus O3 | Fed-batch | 104.1 | 86.1 | 82.7 | 0.246 | 0.47 | 26 |
| Rhodosporidium toruloides Y4 | Fed-batch | 106.5 | 71.8 | 67.5 | 0.234 | 0.54 | 13 |
| Rhodotorula glutinis BCRC 22360 | Fed-batch | 45.4 | 19.1 | 42.1 | 0.226 | 0.28 | 44 |
| Sporidiobolus pararoseus JD-2 | Batch | 48.3 ± 2.8 | 25.6 ± 1.3 | 53.0 | 0.213 | 0.36 | This study |
| Sporidiobolus pararoseus JD-2 | Fed-batch | 72.1 ± 3.2 | 41.6 ± 2.5 | 57.7 | 0.257 | 0.58 | This study |
Moreover, it was clear that EPS accumulated quickly after 18 h of cultivation, and the EPS content increased with a high average EPS productivity of 0.182 g L−1 h−1, which was much higher than the reported values in previous studies (Table 2). Gientka et al.30 indicated that yeast metabolism was clearly directed toward the synthesis of EPS rather than toward the synthesis of intracellular components and biomass at specific times; also, different yeasts had different occurrence times. In addition, the production of EPS was 13.1 ± 0.6 g L−1 in fed-batch fermentation, which was 67.9% higher than bath fermentation (the titer of 7.8 ± 1.5 g L−1). This is because the high-density cultivation and the precise regulation of fermentation process can be achieved in fed-batch fermentation.13
| Strains | Fermentation mode | Titer (g L−1) | Coefficient (g per g glucose) | Productivity (g L−1 h−1) | References |
|---|---|---|---|---|---|
| a Cultured with sucrose as the sole carbon source, and it was converted to glucose to calculate the coefficient. | |||||
| Phellinus nigricans | Batch | 1.89 ± 0.13 | 0.036 | 0.013 | 45 |
| Ganoderma lucidum | Batch | 15 | 0.375 | 0.030 | 46 |
| Sporobolomyces salmonicolor AL1 | Batcha | 5.6 ± 0.3 | 0.106 | 0.047 | 47 |
| Cryptococcus laurentii AL100 | Batcha | 6.4 ± 0.2 | 0.152 | 0.067 | 48 |
| Cryptococcus flavus A51 | Batcha | 5.75 ± 0.04 | 0.109 | 0.040 | 9 |
| Rhodotorula acheniorum MC | Fed-batcha | 6.2 | 0.118 | 0.064 | 49 |
| Rhodotorula glutinis KCTC 7989 | Fed-batch | 4.0 | 0.133 | 0.021 | 50 |
| Rhodotorula glutinins | Batch | 2.6 | 0.087 | 0.015 | 51 |
| Sporidiobolus pararoseus JD-2 | Batch | 7.8 ± 1.5 | 0.065 | 0.108 | This study |
| Sporidiobolus pararoseus JD-2 | Fed-batch | 13.1 ± 0.6 | 0.081 | 0.182 | This study |
By comparing the production of oil and EPS by different yeasts (Tables 1 and 2), we can determine that S. pararoseus JD-2 can be used as a work-horse for industrial co-production of oil and EPS using substrate feeding strategies.
| No. | Name | Rf value of TLC solvent systema | λmax (nm) | Mol. wt. (M) | Content (per kg oil) |
|---|---|---|---|---|---|
| a The content in brackets shows the developing solvents and their ratio. | |||||
| 1 | Squalene | 0.94 (Vn-hexane : Vacetone = 50 : 1) |
208 | 410 | 1.32 ± 0.4 g |
| 2 | β-Carotene | 0.82 (Vn-hexane : Vacetone = 50 : 1) |
426, 452, 478 | 536 | 59 ± 3.7 mg |
| 3 | γ-Carotene | 0.58 (Vn-hexane : Vacetone = 50 : 1) |
434, 461, 490 | 536 | 74 ± 1.3 mg |
| 4 | Ergosterol esters | 0.55 (Vn-hexane : Vacetone = 50 : 1) |
283 | — | 0.85 ± 0.3 g |
| 5 | Torulene | 0.34 (Vn-hexane : Vacetone = 50 : 1) |
462, 484, 516 | 534 | 294 ± 6.5 mg |
| 8 | Ergosterol | 0.47 (Vn-hexane : Vdiethyl ether : Vmethane acid = 80 : 30 : 1) |
283 | 396 | 4.07 ± 0.5 g |
| 9 | Torularhodin | 0.64 (Vn-hexane : Vacetone = 3 : 2) |
471, 495, 525 | 564 | 78 ± 7.7 mg |
| Time | Torulene (%) | γ-Carotene (%) | β-Carotene (%) | Oil content (%) | DCW (g L−1) | Carotenoids production | ||
|---|---|---|---|---|---|---|---|---|
| mg per kg oil | mg per kg DCW | mg L−1 | ||||||
| 24 h | 29.5 ± 0.5 | 26.6 ± 0.5 | 21.2 ± 0.3 | 20 ± 1.3 | 42.2 ± 2.2 | 651 ± 6.5 | 78 ± 2.1 | 1.56 ± 0.2 |
| 36 h | 37.47 ± 1.7 | 23.0 ± 0.5 | 18.7 ± 0.6 | 25 ± 1.6 | 51.8 ± 4.0 | 645 ± 3.2 | 129 ± 2.8 | 5.16 ± 1.5 |
| 48 h | 52.7 ± 1.0 | 15.9 ± 0.4 | 12.1 ± 0.5 | 32 ± 0.9 | 60.4 ± 4.3 | 512 ± 4.6 | 128 ± 2.3 | 7.04 ± 1.7 |
| 72 h | 57.8 ± 1.4 | 14.6 ± 0.7 | 11.6 ± 0.2 | 55 ± 1.5 | 72.1 ± 3.2 | 508 ± 2.8 | 193 ± 4.5 | 13.90 ± 3.2 |
As observed from Table 3 and Fig. S5,† S. pararoseus JD-2 can also accumulate significant amounts of fatty acids (FAs). The crude oil primarily constitutes of 79.19% unsaturated FAs, most of which was oleic acid (18:1n − 9) at a level of 73.2 g per 100 g total FAs (Table 5). Moreover, Deng et al.36 indicated that the FAs profiles in ergosterol esters and triglycerides from Ganoderma lucidum were much different. In order to know the FAs patterns in ergosteryl esters and triglycerides from S. pararoseus JD-2, the FAs compositions and their relative amounts in ergosteryl esters and triglycerides were determined in this study. Unlike the previous results reported by Deng et al.,36 the percentage of unsaturated FAs in ergosteryl esters was higher than that in triglycerides from S. pararoseus JD-2 (92.15% vs. 79.15%; Table 5). Although C18:1 (Z)-9-octadecanoic acid was the predominant FA in ergosteryl esters and triglycerides, the percentages of C16:0 hexadecanoic acid and (Z,Z)-9,12-octadecanoic acid in ergosteryl esters and triglycerides showed an enormous difference. C16:0 hexadecanoic acid constituted 5.57% of the total fatty acids in ergosteryl esters and 17.4% in triglycerides. In contrast, (Z,Z)-9,12-octadecanoic acid constituted 22.3% of the total fatty acids in ergosteryl esters and 3.52% in triglycerides (Table 5). These results were in accordance with the previous results, indicating that C16:0 is the main saturated FA in triglycerides.37
| Composition and its relative content (%) | Crude oil | Ergosterol esters | Triglycerides |
|---|---|---|---|
| a — Not detected. | |||
| C14:0 tetradecanoic acid | 0.83 | 0.80 | 0.82 |
| C16:0 hexadecanoic acid | 17.3 | 5.57 | 17.4 |
| C16:1 (Z)-9-hexadecanoic acid | 0.81 | 1.39 | 0.78 |
| C18:0 octadecanoic acid | 1.31 | 1.5 | 1.30 |
| C18:1 trans-9-octadecenoic acid | 0.13 | — | 0.13 |
| C18:1 (Z)-9-octadecanoic acid | 73.2 | 65.8 | 74.0 |
| C18:2 (Z,Z)-9,12-octadecanoic acid | 4.24 | 22.3 | 3.52 |
| C20:0 eicosenoic acid | 0.36 | — | 0.37 |
| C20:1 11-eicosenoic acid | 0.52 | 1.72 | 0.52 |
| C18:3 α-linolenic acid | 0.29 | 0.94 | 0.20 |
| C22:0 behenic acid | 0.46 | — | 0.48 |
| C24:0 pyroligneous acid | 0.43 | — | 0.46 |
:
8
:
1 (Fig. 5; Table S1†). Moreover, uronic acids were not present in the EPS produced by S. pararoseus JD-2. Previous studies have proved that the monosaccharides contributing to their EPS production were diverse in different yeasts and even in the same yeast because the composition can be influenced by various factors, such as the culture medium and culture conditions.38,39 Mannose was generally the dominant type of monosaccharide in the EPS produced by yeast (Table S1†). However, galactose was the main monosaccharide of EPS produced by S. pararoseus JD-2 (Fig. 5). We then infer that EPS produced by S. pararoseus JD-2 was a new EPS, which might have new chemical and physical characteristics because of the different polymerization and properties of synthesized polymer.
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| Fig. 4 Distribution of molecular weight and molecular viscosity of EPS produced by S. pararoseus JD-2. | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra12813d |
| This journal is © The Royal Society of Chemistry 2018 |