Meng Xiaoa,
Na Lia,
Zhaokun Ma*a,
Huaihe Songa,
Kang Lua,
Ang Lia,
Yuchen Menga,
Dingling Wanga and
Xi Yanb
aState Key Laboratory of Chemical Resource Engineering, Key Laboratory of Carbon Fiber and Functional Polymers Ministry of Education, Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing, 100029, P. R. China. E-mail: mazk@mail.buct.edu.cn; Fax: +86-10-6443-4916; Tel: +86-139-1112-6076
bKey Laboratory of Carbon Materials, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan, 030001, P. R. China
First published on 15th December 2017
Herein, graphite fibres were prepared from polyimide (PI) fibres by doping varying contents of graphene oxide (GO) into polyimide (PI) fibres through a carbonization and graphitization process. By in situ polymerization, GO/polyamic acid (PAA) was synthesized and used for preparing GO/PI fibres via dry-jet wet spinning. During the spinning process, the molecular orientation of GO/PI fibres was forced to follow the fibre axis under the strong sheer force at the spinneret. The DSC results show that the exothermic intensity of 1.0 wt% GO/PI composite fibres declined by 69.7% than that of the pure PI fibre; this prevented the breakage of PI molecular chains and maintained the preferred orientation of the GO/PI fibres. During the graphitization process, GO sheets were reduced to grain graphene, acting as nucleus crystals, which could enlarge the size of microcrystals of graphite and increase the degree of graphitization. PI fibres as a carbon precursor showed great potential in the preparation of graphite fibres with high thermal conductivity, and GO doping can improve the thermal conductivity of the composite graphite fibres. When 2.0 wt% GO was added, the thermal conductivity of the GO/PI composite graphite fibre could reach 435 W m−1 K−1, which was twice that of the pure PI-based graphite fibre.
Among various carbon precursors, aromatic polyimide (PI) with different chemical structures can be easily graphitized at a relatively high temperature above 2200 °C and changed into a highly crystalline graphite structure.3,4 Graphite films derived from PMDA-ODA-type PI films can obtain an ultrahigh thermal conductivity of 1700 W m−1 K−1 in the plane direction.5 Many researchers have studied the influence of chemical structure,6,7 drawing ratio,8,9 and heat-treating10 conditions on the performance of graphite films. Various identification methods11,12 have been used to illustrate the mechanism of pyrolysis strategy of polyimide films, and the behaviour of polyimide films has also been examined.6,13–15
PI fibres are a class of high performance polymer fibres, which are used mainly in heat resistance areas such as high temperature dust removal and flame-retardant protective clothing. Researchers have found that PI fibres can be transformed into graphite fibres with thermal conductivity higher than that of PAN-based carbon fibres through simple heat treatment.16,17 Li Ang et al. found that both the degree of graphitization and thermal conductivity of PI-based graphite fibres were improved with an increase in the heat treating temperature.18,19 Zhang et al. studied the structure evolution of polyimide fibres with different chemical structures during the carbonization process and discovered that the carbon yield and graphitization degree depended strongly on the chemical structure of the PI fibre.20
Graphene (GO)/polymer composites have been widely studied due to their excellent properties and high solubility of GO.21,22 Graphite oxide (GO)23 consists of a two-dimensional graphene sheets with a number of oxygen functional groups, such as hydroxyl, epoxide, and carbonyl groups, at its edges and basal planes.23–25 Substituted with oxygen functional groups, GO dissolved well in water and other polar solvents such as DMF, DMAc etc. Via in situ polymerization, GO sheets can combine with the polymer chains due to van der Waals forces.26 When the polymer chains attach to the large planer sheets of GO, the orientation of the composite material can be improved by optimizing the orientation of GO sheets.1,24,27 Ting Huang et al. conducted detailed investigations to illustrate that an optimized orientation of GO in the composite material could enhance the performance and increase the thermal stability of the composite materials.28 Chen minghua29 found that the mechanical property, thermal conductivity, and electric conductivity clearly increased with the addition of a small amount of GO. Dong et al.30 prepared GO/PI composite fibres with ODA-modified GO and found that the incorporation of graphene greatly improved the thermal stability and hydrophobic behaviour of the composite fibre. Wang et al.24 fabricated GO/PI composite films via in situ polymerization and found that the Young's modulus of the GO/PI composite films was 15 times greater and the tensile strength was 9 times greater than those of the pure PI films.
Herein, we prepared graphite fibres by doping different contents of GO in polyimide. Doping of GO improved the orientation of the GO/PI composite fibre during the spinning process. The TG-DSC curves indicate that addition of GO can increase the thermal stability and reduce exothermic intensity during carbonization such that the preferred molecular orientation of carbon fibres can be maintained. GO sheets acted as crystals during the carbonization and graphitization process and increased the degree of graphitization of the PI/GO-based graphite fibre. After graphitization at 2800 °C, the mechanical property and thermal conductivity improved. When 2.0 wt% GO was added, the thermal conductivity of the GO/PI composite graphite fibres could reach 435 W m−1 K−1, which was twice that of the pure PI-based graphite fibre.
Scheme 2 (a) Preparation of the GO/PAA solutions and (b) preparation of the GO/PI-based graphite fibres. |
According to the Bragg's equation, we can obtain the average interlayer spacing of d002.
λ = 2dsinθ | (1) |
According to the Scherrer formula, the average size of the crystallite La and the average crystallite thickness Lc can be calculate as follows:
(2) |
(3) |
According to the Mering–Maire empirical formula, the graphitization degree of graphite fibres can be calculated as follows:
(4) |
λ = 1261/ρ | (5) |
With an increase in the GO content in the composite fibre, the intensity of the stretching vibration peak of OH group increased. The smaller peak at 1250 cm−1 represents the stretching vibration peak of the C–O–C bond, which indicates excellent flexibility of the molecular chains. The peak at 1715 cm−1 represents the C–CO bond, and the peak at 1500 cm−1 represents benzene. An increase in the intensity ratio of benzene bond and C–CO bond indicates the reaction of GO and PI molecular chains. It can be inferred that the PI molecular chains are fixed on the surface of the GO sheet due to π–π conjugation. The orientation of the GO sheet can be controlled to be along the fibre axis during the spinning process. Moreover, the orientation of the PI molecular chains can be induced to be along the fibre axis.
Fig. 2 shows the surface and cross-sectional morphology of GO/PI-based graphite fibres with different GO contents. As shown in the images (A and B), the surface of pure PI is quite smooth, and the cross-section images shows that it has several holes on it; this indicates the brittle fracture of the pure PI-based graphite fibres. The images C and D show the surface and cross-sectional morphology of the 0.3 wt% GO/PI-based graphite fibre. The magnified parts of the image C show several grooves on the surface of the fibre along the fibre axis; this indicates that addition of GO can improve the orientation of the graphite fibre. From image D, it is clear that the surface of the 0.3 wt% GO/PI-based graphite fibre is rough; thus, the mechanical quality of the composite fibre is high. For the 2.0 wt% GO/PI composite graphite fibres, the grooves on its surface become wider, and cross-sectional parts become rougher.
Fig. 2 Surface and cross-sectional morphology of the graphite fibres based on (A and B) pure PI, (C and D) 0.3 wt% GO/PI, (E and F) 2.0 wt% GO/PI. |
PI fibres are a kind of high-temperature resistant polymer fibres, which are mainly used in a flame retardant area. The TG-DSC analysis of the PI fibres and GO/PI fibres was carried out in air. Fig. 3 demonstrates the thermal stability of the pure PI fibres and GO/PI composite fibres with different GO contents. As shown in Fig. 3, the 10% weight loss temperature of the GO/PI composite fibre with 1.0 wt% GO is 509 °C, which is nearly 40 °C higher than that of the pure PI fibre. From Fig. 3, we can observe that the initial decomposition temperature of the GO/PI composite fibre is higher than that of the pure PI fibres; this indicates that GO doping can increase the thermal stability of the GO/PI fibres. Fig. 4 shows the DSC curves of the PI fibres and GO/PI composite fibres.
From Fig. 4, it can be clearly observed that the GO/PI composite fibre with 1 wt% GO has a exothermic peak temperature and lower exothermic peak intensity than that of the pure PI fibre. The exothermic peak temperature of the GO/PI composite fibre with 1 wt% GO added increases by 7% than that of the pure PI fibre, and the exothermic intensity drops by 69.7%. It can be inferred that the addition of GO can effectively increase the thermal stability and decrease the exothermic heat of GO/PI fibres during the carbonization process. The reason why doping of GO can improve the thermal stability and decrease the exothermic heat can be inferred for the following two reasons. First, GO sheets have a strong interaction with PI molecular chains and may form a crosslinking structure, which greatly decreases the heat released during carbonization. Second, GO sheets can hinder the movement of the PI molecular chains; this increases the energy needed to break the PI molecular chains.
Sample | 2θ (°) | d002 (nm) | La (nm) | Lc (nm) | G (%) |
---|---|---|---|---|---|
a La represents the average size of crystallite, and Lc stands for the average crystallite thickness. | |||||
PI | 25.83 | 0.3449 | 5.73 | 12.63 | — |
0.3 wt% GO/PI | 25.92 | 0.3437 | 5.99 | 13.18 | 3.5 |
0.5 wt% GO/PI | 25.93 | 0.3436 | 6.72 | 14.77 | 4.6 |
1.0 wt% GO/PI | 26.16 | 0.3407 | 10.62 | 23.10 | 38.4 |
2.0 wt% GO/PI | 26.27 | 0.3392 | 13.47 | 29.19 | 55.8 |
It can be inferred that GO with a large surface area acts as a crystal nucleus, which can induce the crystallization of graphite fibres. As abovementioned, the PI molecular chains were attached to the graphene sheets and then graphitized to the graphene net during the graphitization process. As the process of graphitization carrys on, the layer of graphene sheets grows; this indicates the formation of graphite crystallites. The degree of graphitization increased as the GO content raised; this proved our speculation. The increase of graphitization could be confirmed by Raman spectroscopy.
Laser Raman spectrum was used to examine the crystallite structure of the graphite fibre with different GO contents. For carbon materials, the D band is caused by the defects and disorder, whereas the G band is caused by the stretching of all sp2 bonding atoms. For the graphite material, the value of R = ID/IG is positive, related to the size of graphite crystallites, which can be used to represent the degree of graphitization. The lower the value of R, the higher the degree of graphitization. During the graphitization process, GO as a crystal nucleus could induce the formation of graphite crystallites. As shown in Fig. 6, the value of R increased with the addition of GO; this indicated the increase of the graphitization degree (Table 2).
Sample | HTT/°C | FWHM | π/° | ϕ |
---|---|---|---|---|
PI | 1000 | 64.30 | 64.28 | 57.85 |
2800 | 41.96 | 76.69 | 69.02 | |
0.3 wt% GO/PI | 1000 | 52.21 | 70.99 | 63.90 |
2800 | 33.51 | 81.38 | 73.25 |
Fig. 7 displays the orientation curves of the GO/PI-based carbon fibres and graphite fibres were obtained using XRD. Both the value of π and the value of ϕ indicate the orientation degree of the graphite fibre. With an increase in the heat treatment temperature from 1000 °C to 2800 °C, the value of π increases by 23.3%; this indicates that high temperature treatment can improve the orientation of the graphite fibre. The orientation degree of the GO/PI-based graphite fibre with 0.3 wt% GO added is higher than that of the pure PI fibre; this indicates that GO can promote fibre orientation.
The orientation of the GO/PI-based graphite fibres was examined by XRD. A bunch of aligned graphite fibres were fixed to the sample cell at both ends, with the fibre length less than 5 mm. The samples were placed perpendicular to the X-ray, and the counter tube is placed at the maximum intensity of the (002) diffraction peak. Upon rotating the sample station in all directions, the reflected intensity was determined to obtain the diffraction pattern with the highest intensity of the meridian. The orientation degree π can be calculated according to the value of the full width at half maximum (FWHM):
(6) |
For the graphite fibre, a certain angle between the normal direction of the microcrystalline plane and the fibre orientation axis is called φ. The angle φ is used to characterize the degree of orientation. The higher the value of this angle, the better the orientation.
φ = 90 − Z | (7) |
As abovementioned, GO can promote the orientation of the as-spun PAA fibres. The PI molecular chains were attached to the GO sheets according to the π–π interaction. The orientation of GO sheets was forced to be along the fibre axis due to the strong shear force during the spinning process; this allowed the PI molecular chains to form along the fibre axis at the same time. During the carbonization and graphitization process, GO acts as a crystal nucleus and can induce the proper arrangement of graphite microcrystals, thus improving the orientation of the graphite fibre.
Fig. 8 Tensile strength and breaking elongation of the GO/PI-based graphite fibres with different GO contents. |
The electrical resistance and thermal conductivity of the mesophase carbon fibre has an empirical equation, which is λ = 1261/ρ (λ represents the thermal conductivity, and ρ represents the electric resistivity). A resistivity meter was used to measure the electrical resistance, and then, the thermal conductivity was calculated according to the equation. As shown in Fig. 9, the thermal conductivity increased with the addition of GO. The thermal conductivity of the GO/PI-based graphite fibre with 2.0 wt% GO content is 435.5 W m−1 K−1 and is 81.2% higher than that of the pure PI-based graphite fibre. The increased thermal conductivity of the composite graphite fibre may due to two reasons: the first reason is that the orientation along the fibre axis is improved during the spinning process and the beginning of carbonization process, another reason is that GO addition has induced the crystallization of the graphite fibre. Still, we need to find a balance between good mechanical property and high thermal conductivity. It can be reasonably believed that PI fibres are an ideal carbon precursor to prepare graphite fibre with high thermal conductivity.
Footnote |
† Electronic supplementary information (ESI) available: FT-IR spectrum of PAA and GO/PAA fibres. TG and DSC curves of PAA fibres and GO/PAA composite fibres. TG and DSC curves of GO/PI composite fibres. XRD spectrum of GO/PI composite fibres with different GO contents. The element composition of composite graphite fibre with 0.3 wt% GO content at different heat treating temperature. Tensile modulus of graphite fiber with different content of GO. Thermal conductivity of GO/PI based carbon fibres and graphite fibres with different GO content. TEM of the cross-section and longitudinal-section of graphite fiber with 2.0 wt% GO content. See DOI: 10.1039/c7ra10307g |
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