Baihui Liu,
Xing Liu,
Peng Li,
Feng Li,
Bo Shen and
Jiwei Zhai*
Functional Materials Research Laboratory, School of Materials Science & Engineering, Tongji University, 4800 Caoan Road, Shanghai 201804, China. E-mail: apzhai@tongji.edu.cn
First published on 29th August 2017
In this study, 〈001〉-textured (1 − x)K0.48Na0.52Nb0.96Sb0.04O3-xBi0.50(K0.48Na0.52)0.50Zr0.50Hf0.50O3 [abbreviated as (1 − x)KNNS-xBKNZH, x = 0.01–0.04] lead-free ceramics were prepared by templated grain growth (TGG) method and sintered by a two-step process. Excellent longitudinal piezoelectric coefficient d33 (434 pC N−1) and piezoelectric strain coefficient (722.5 pm V−1) are achieved in the textured 0.97KNNS-0.03BKNZH ceramics. The excellent piezoelectric properties can be ascribed to both the coexisting R–O–T multiphases and the 〈001〉 crystal orientation. In addition, a high electromechanical coupling coefficient kp (∼73.6%) is attained in textured ceramics with x = 0.02. The values of d33 and kp also display high thermal stability (with rate of change < ±10%) over 25–120 °C in textured ceramics with x = 0.03 and 0.04. Excellent comprehensive properties suggest that 〈001〉-textured (1 − x)KNNS-xBKNZH ceramics are promising lead-free candidates for actuator and transducer applications.
The high cost of single crystals and low piezoelectric properties of polycrystalline ceramics calls for new materials which take the advantages of both.10 If the unordered grains of ceramics can orient along certain direction like single crystals via controlling microstructure, the piezoelectric properties will be improved obviously. Ceramics with intensively aligned crystal axes are called “textured” ceramics.11 Textured piezoelectric material SbSI was first proposed by Okazaki in 1968,12 and researchers extended this application to perovskite-structure materials in the late 1990s.13 Right now, textured lead-based ceramics have achieved greatly improved piezoelectric properties compared with their randomly oriented counterparts. Yan et al. have obtained excellent electromechanical coupling factors (k31 = kh = 0.60, and kl = 0.7),14 giant piezoelectric voltage coefficient (g33 = 115 × 10−3 Vm N−1)15 and energy density (d33g33 = 59180 × 10−15 m2 N−1)16 in Pb(Zr, Ti)O3 (PZT)-based textured ceramics. Lead is a kind of toxic heavy metals which are harmful to the human bodies, and lead also easy to volatilize at high temperature due to its low melting point. Consequently, lead-free ceramics become a research hotspot in recent years. Texture is also an effective method to improve the properties of lead-free ceramics. Using TGG method, textured BaTiO3 (BT)-based ceramics have obtained highly enhanced dielectric and piezoelectric properties.17–20 In 2004, Saito and his coworkers successfully prepared 〈001〉-textured (K0.44Na0.52Li0.04)(Nb0.86Ta0.10Sb0.04)O3 (LF4) ceramics which displayed excellent piezoelectric responses (d33 = 416 pC N−1, kp = 0.61) and could be comparable with PZT-based ceramics.21 After that, tape casting technology was widely used to prepare highly textured KNN-based ceramics and improved dielectric and piezoelectric properties were also achieved.22–25 However, it is worth noting that there has been no breakthrough in textured KNN-based ceramics since 2004. Piezoelectric coefficient d33 of most textured KNN-based ceramics are in the range of 200–300 pC N−1, which is far below the industrial requirements.22,24 Therefore, more efforts should focus on textured KNN-based ceramics.
Two important points should be considered during the process of preparing textured ceramics: one is orientation degree, and the other is composition.10 Just like single crystals, highly textured KNN-based ceramics with compositions around polymorphic phase transition (PPT) usually exhibit better piezoresponse. According to the research of Zheng et al., both Bi0.5Na0.5HfO3 and Bi0.5Na0.5ZrO3 end members could increase the rhombohedral–orthorhombic phase transition temperature (TR–O), and decrease the orthorhombic–tetragonal phase transition temperature (TO–T) at the same time. Finally, the rhombohedral–tetragonal (R–T) phase boundary was constructed in KNN-based ceramics.26 Therefore, Hf and Zr ions were chosen as dopant to construct polymorphic phase boundaries in this work. 〈001〉-textured (1 − x)K0.48Na0.52Nb0.96Sb0.04O3-xBi0.50(K0.48Na0.52)0.50Zr0.50Hf0.50O3 ceramics were prepared by TGG method using 3 mol% NaNbO3 (NN) templates. Our previous work showed that 3 mol% NN templates were suitable for preparing highly textured ceramics.27 The aim of this work is to interpret the relationship between BKNZH contents and phase structure, microstructure as well as piezoelectric, ferroelectric, dielectric properties of textured ceramics.
The phase structure was extracted from X-ray diffraction (XRD, MiniFlex 600, Rigaku, Japan; Cu Kα radiation; at an accelerating voltage of 40 kV and an operating current of 25 mA) and transmission electron microscope (TEM, CM200FEG, Philips, Netherlands; at an accelerating voltage of 200 kV). Lotgering factor (f) was widely used to evaluate the degree of orientation for textured materials using the diffraction peak intensities of XRD patterns. The Lotgering factor was calculated by the following equations:
(1) |
(2) |
(3) |
The cross-section microstructures of samples were observed by scanning electron microscopy (SEM, JSM-5510LV, Japan; Au coated; secondary electron mode at an accelerating voltage of 20 kV). Polished samples with silver electrode were poled under a DC electric field of 15 kV mm−1, and then the piezoelectric constant d33 was measured using a quasi-static d33 meter (ZJ-6A, Institute of acoustics, China). Relative dielectric constant (εr) and loss tangent (tanδ) of virgin samples as a function of temperature were measured utilizing a precision LCR meter (E4980A, Agilent, USA) connected with a temperature controlled chamber. Planar electromechanical coupling factor (kp) and phase angle (θ) of poled samples were tested by resonance–antiresonance method with an impedance analyzer (HP 4294A). The electric-field-induced polarization (P–E) and strain (S–E) measurements were carried out using a ferroelectric test system (Precision Premier II, Radiant Technologies Inc, Albuquerque, NM) connected with a miniature plane-mirror interferometer and the accessory laser interferometer vibrometer (SP-S 120/500, SIOS Mebtechnik GmnH, llmenau, Germany).
Fig. 1 (a) XRD pattern of NN templates; (b) SEM image of NN templates; (c) SAED of NN templates; (d) HRTEM of NN templates. |
Fig. 2(a) shows the room-temperature XRD patterns of textured (1 − x)KNNS-xBKNZH ceramics. All samples are pure perovskite structure which indicates that Sb5+, Bi3+, Zr4+ and Hf4+ have been completely incorporated into KNN lattice. It can be clearly seen that the relative intensities of (100) and (200) peaks are stronger than expected. Lotgering factor of textured ceramics with x = 0.01, 0.02, 0.03 and 0.04 is 91.13%, 93.79%, 90.51% and 89.16%, respectively. The enhanced (100) and (200) peak intensities and high Lotgering factors reveal that 〈001〉-preferred orientation has been achieved in textured (1 − x)KNNS-xBKNZH ceramics. Fig. 2(b) exhibits the enlarged XRD patterns of (002)/(200) peaks in the 2θ range of 44–47°. The shape of (002)/(200) peaks changes apparently with the addition of BKNZH. The piezoelectric properties of KNN-based ceramics are closely bound up with phase structure which can be roughly confirmed by the ratio of (002) and (200) peak intensities (I(002)/I(200)).31 I(002)/I(200) is equal to 2 for O phase but decreases to 0.5 for T phase. Consequently, I(002)/I(200) approaching to 1 implies the coexistence of O and T phase. I(002)/I(200) of textured ceramics with x = 0.01 and x = 0.02 is 2.23 and 1.57 respectively, which signifies that O phase is formed. PPT not only changes with composition but also with temperature, therefore εr–T curves are used to trace the phase evolution. As shown in Fig. 1(c), TR–O (−40.2 °C) and TO–T (128 °C) of textured ceramics with x = 0.02 are both far away from room temperature, which indicates that textured ceramics with x = 0.02 are of O phase at room temperature. With increasing addition of BKNZH, TO–T of textured ceramics gradually decreases from 128 °C to 30.8 °C, and TR–O gradually increases at the same time. The simultaneous shift of TR–O to the high temperature direction and TO–T to the low temperature direction compresses the O phase zone. Finally there is only one obvious dielectric peak for the textured ceramics with x = 0.04 near the room temperature, which manifests that R–T phase boundaries is formed by modifying BKNZH content.32 I(002)/I(200) (0.72) of textured ceramics with x = 0.03 decreases apparently compared with that of textured ceramics with x = 0.02, which indicates that phase structure of textured 0.97KNNS-0.03BKNZH ceramics is greatly changed. As the middle phase between O phase of textured 0.98KNNS-0.02BKNZH ceramics and R–T phase of textured 0.96KNNS-0.04BKNZH ceramics, the phase of textured 0.97KNNS-0.03BKNZH ceramics is believed to be a mixed one. While the specific phase composition of textured ceramics with x = 0.03 needs to be further confirmed by its corresponding εr–T curves. TR–O (−18.5 °C) and TO–T (64.8 °C) of textured ceramics with x = 0.03 are both near room temperature, which indicates that R–O phase and O–T phase are coexistent at room-temperature. Therefore, textured 0.97KNNS-0.03BKNZH ceramics are of R–O–T phase. In addition, similar phenomenon could be observed in R–O–T phase-coexistent 0.97(K0.4Na0.6)(Nb0.96Sb0.04)O3-0.03Bi0.5K0.5Zr0.9Sn0.1O3 ceramics and 0.97(K0.52Na0.48)(Nb0.95Sb0.05)O30.03Bi0.5(K0.18Na0.82)0.5ZrO3 ceramics.32,33 According to the results of XRD patterns and εr–T curves, the phase evolution of textured (1 − x)KNNS-xBKNZH ceramics at room temperature can be identified: when x ≤ 0.02, O phase is formed; when x = 0.03, the ceramics are of R–O–T coexistent phase; when x = 0.04, R–T coexistent phase is formed.
Fig. 2 (a) XRD patterns of textured (1 − x)KNNS-xBKNZH ceramics; (b) enlarged XRD patterns in the range of 2θ from 44° to 47°; (c) εr–T curves measured from −80 °C to 140 °C at 10 kHz. |
Fig. 3 displays the cross-section SEM images of textured (1 − x)KNNS-xBKNZH ceramics and element mapping of the surface in textured 0.99KNNS-0.01BKNZH ceramics. It can be seen from Fig. 3(a) that the grains stick together like a whole “stone” when x ≤ 0.03. For textured ceramics with x = 0.04, bimodal grain size distributions can be observed, i.e., 2 μm sized minor grains fill the gaps between 20 μm sized large grains. These results manifest that liquid phase is present due to the high first-step sintering temperature (1190 °C).34,35 The low-porosity microstructure suggests that two-step sintering method is effective in eliminating pores and improving density of textured ceramics.36 As shown in Fig. 3(b), O, Na, K, Nb, Sb, Bi, Zr, and Hf elements are evenly distributed in textured 0.99KNNS-0.01BKNZH ceramics.
Fig. 3 (a) Cross-section SEM images of textured (1 − x)KNNS-xBKNZH ceramics; (b) element mapping of the surface in textured 0.99KNNS-0.01BKNZH ceramics. |
The temperature dependence of εr and tanδ for textured (1 − x)KNNS-xBKNZH ceramics measured at 10 kHz from 35 °C to 480 °C are demonstrated in Fig. 4(a). It can be seen that the Curie temperature (Tc) of textured samples monotonically decreases from 310.2 °C to 273.0 °C with increasing addition of BKNZH. TO–T also decreases monotonically which is corresponding with the results of Fig. 1(c). The values of εr for textured samples with x = 0.03 and 0.04 are both exceeding 2000 at 35 °C, suggesting that the addition of BKNZH can increase εr.37 The tanδ slightly increases with increase of BKNZH content at 35 °C, but values of tanδ for textured samples are all below 0.03. Textured ceramics have no significant conductivity when temperature below Tc, while tanδ increases quickly when temperature above Tc due to the thermal activation of conducting ions. In order to clearly address the phase evolution of textured ceramics, a phase diagram is drawn in Fig. 4(b). TR–O is related to R and O phase transition; TO–T is connected with O and T phase transition; and Curie temperature Tc is tetragonal and cubic phase transition temperature.33 It can be clearly seen that the simultaneous shift of TR–O and TO–T compresses the O phase zone, and finally forms R–O–T and R–T coexistent phase in ceramics with x = 0.03 and x = 0.04 in the room temperature zone, respectively.38 Tc gradually shifts to the low temperature direction with increasing addition of BKNZH.
Fig. 4 (a) εr–T and tanδ–T curves of textured (1 − x)KNNS-xBKNZH ceramics measured from 35 °C to 480 °C; (b) phase diagram of textured ceramics as a function of x. |
The polarization hysteresis (P–E) loops of textured (1 − x)KNNS-xBKNZH ceramics measured at 10 Hz are displayed in Fig. 5(a). A typical well-saturated ferroelectric hysteresis loops can be observed in all samples, which indicates that textured (1 − x)KNNS-xBKNZH ceramics possess good ferroelectric properties.39 Typically butterfly shaped bipolar strain curves can be observed in all textured ceramics and depicted in Fig. 5(b). To fully understand the ferroelectric properties of textured ceramics, remnant polarization (Pr), coercive field (Ec) and negative strain (Sneg) as a function of x are plotted in Fig. 5(c). Pr increases with increase of x, reaching the maximum value (30.3 μC cm−2) at x = 0.03, and then declines to 27.5 μC cm−2 at x = 0.04. The largest Ec (18.65 kV cm−1) is obtained in textured ceramics with x = 0.02, further increase of BKNZH content will decreases Ec to 15.57 kV cm−1 at x = 0.04. Ferroelectric properties of textured ceramics with 0.03 ≤ x ≤ 0.04 are promoted, which is reflected on the reduced Ec and enhanced Pr. The negative strain (Sneg) has similar change trend with Pr, and also reaches the maximum value (0.161%) at x = 0.03. The magnitude of Sneg is associated with the competitions between 180° and non-180° ferroelectric domains switching. The more non-180° domain switching, the greater Sneg is. It also represents the reversible domain switching of piezoelectric ceramics, which can be regarded as the ferroelectricity contribution. So the improved Sneg also implies enhanced ferroelectricity.40
Fig. 5 (a) P–E hysteresis loops of textured (1 − x)KNNS-xBKNZH ceramics measured at 10 Hz; (b) bipolar S–E curves measured at 10 Hz; (c) composition dependence of Pr, Ec and Sneg. |
The electric-field-induced unipolar strain curves and corresponding piezoelectric constant (Smax/Emax) are displayed in Fig. 6(a) and (b), respectively. The electric-field-induced strain of textured 0.97KNNS-0.03BKNZH ceramics reaches 0.145% under an electric field of 20 kV cm−1, which satisfies the requirements of piezoelectric ceramics used for actuators (normally 0.1–0.15% at the same electric field).41 of textured ceramics with x = 0.01 is 413.3 pm V−1, and increases initially with increasing addition of BKNZH, then decreases when x exceeding 0.03. The maximum (722.5 pm V−1) obtained in textured ceramics with x = 0.03 can be comparable with randomly oriented PZT ceramics ( ∼ 500–750 pm V−1) for actuators. The super piezoelectric properties of textured 0.97KNNS-0.03BKNZH ceramics can be attributed to its multi-phase coexistent state and 〈001〉 crystal orientation. The piezoresponse of ceramics is tightly associated with phase structure. The addition of BKNZH shifts TR–O to the high temperature direction and TO–T to the low temperature direction at the same time, and builds R–O–T coexistent phase for textured ceramics with x = 0.03 and R–T coexistent phase at x = 0.04 at room temperature.42 The multiphase coexistence is a metastable thermodynamic status, and the polarization switching will become easier as the polarization directions increase. Thus the total spontaneous polarization (Ps) will increase, which leads to improved piezoresponse.43 Compared with R–T phase boundary, the appearance of intermediate phase (i.e., O phase) in R–T coexistent phase is more efficient in enhancing piezoelectric properties. The reasons why R–O–T phase is more efficient in enhancing piezoelectric properties are as follows: (i) R–O–T phase boundary can be regarded as the alliance of R–O and O–T phase boundaries, and more polarization directions can be found in it;44 (ii) as shown in Fig. 6(c), the 〈001〉-oriented orthorhombic single crystals has four equivalent domains and a θ of 45.0° when apply an electric field along [001] direction, while the 〈001〉-oriented rhombohedral single crystals has four equivalent domains and a θ of 54.7°. It is expected that if the number of equivalent domains is the same, the smaller angle θ can cause better piezoelectric properties. Therefore, the appearance of O phase in 〈001〉-textured ceramics is very important for obtaining improved piezoelectric performance when apply the electric field along the [001] directions.45
For high performance medical transducer application, kp is an important parameter which is associated with the useable bandwidth of transducers. Piezoelectric constant d33 is often used to present the piezoelectricity of ceramics. Fig. 7(a) shows the composition dependence of kp and d33 for textured (1 − x)KNNS-xBKNZH ceramics. The values of kp for textured ceramics all exceed 55% which is a high value compared with the majority reports of KNN-based ceramics. The maximum kp (∼73.6%) obtained in textured ceramics with x = 0.02 is larger than that of textured LF4 ceramics.21 Texture is an effective method to improve kp. According to Chang's report, kp of textured (K0.5Na0.5)0.98Li0.02NbO3 ceramics could reach 63%, which is 1.5 times higher than its randomly oriented counterparts.46 d33 of textured ceramics has similar variation trend like and Pr, and also reaches the maximum value (434 pC N−1) at x = 0.03. Giant d33 is derived from the texture technique and designed phase structured. The doping of BKNZH builds R–O–T coexistent phase at room temperature. Therefore enhanced piezoelectric properties can be achieved in textured 0.97KNNS-0.03BKNZH ceramics. Fig. 7(b) and (c) plot the frequency dependence of impedance Z and phase angle θ for textured ceramics with x = 0.02 and x = 0.03 as representatives, respectively. Textured ceramics all possess high phase angle which manifests that it is easier to pole these textured ceramics to an optimum state.47 For real industrial application, temperature stability is also an important consideration.48 The temperature dependence of d33 and kp for textured ceramics are demonstrated in Fig. 7(d) and (e), respectively. With increase of temperature, d33 of all samples decreases gradually. But the decrease of d33 values are less than 10% relative to their room-temperature value at 120 °C, which suggests that temperature-insensitive d33 can be obtained in textured (1 − x)KNNS-xBKNZH ceramics. kp of textured ceramics with x = 0.01 and 0.02 increase initially, reaching the maximum values at 60 °C, and then dramatically decline to the values which lower than 90% of their room-temperature value at 100 °C. However, kp of textured ceramics with x = 0.03 and 0.04 change slightly with increase of temperature. In conclusion, textured ceramics with x = 0.03 and 0.04 show temperature-insensitive d33 and kp.
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