Open Access Article
Zhigang Liab,
Ailin Chena,
Zhencheng Lia,
Man Qua,
Huayong Chenab,
Bo Yang*ab and
Yonghua Wang
*c
aSchool of Bioscience and Bioengineering, South China University of Technology, Guangzhou 510006, China. E-mail: yangbo@scut.edu.cn
bGuangdong Provincial Key Laboratory of Fermentation and Enzyme Engineering, China
cSchool of Light Industry and Food Sciences, South China University of Technology, Guangzhou 510641, China
First published on 31st July 2017
Separation and partial purification of polysaccharides from fungi or mushrooms are difficult and have become the main bottleneck in the development of a commercially viable process. In this study, an aqueous two-phase system (ATPS) composed of short chain alcohols and salts was developed for the separation and partial purification of polysaccharides and other bioactive constituents from Cordyceps sinensis (CS). The results showed that ATPS not only purified CS polysaccharides (CSPS) with the removal of 99.1% cell debris, 80% proteins, 90.7% pigments, and 61.3% nucleic acids, but also simultaneously recovered CSPS, adenosine, and mannitol up to 96.6%, 100%, and 88.4%, respectively. Compared with traditional purification methods, the coupling of ethanol/Na2CO3 ATPS with ultrafiltration decreased the protein, nucleic acid, and pigment contents in the purified CSPS by 344%, 192%, and 290%, respectively. Therefore, this environmentally friendly method could have potential applications in large-scale separation of multiple bioactive constituents from fungi in the future.
In the past 20 years, many techniques, such as alkaline extraction, ethanol precipitation, fractional precipitation, ion-exchange chromatography, gel filtration, and affinity chromatography, have been developed to separate and purify polysaccharides from fungi or mushrooms.2 The conventional method to separate polysaccharides from fungi involves centrifugation to remove bacterial cells, precipitation of the supernatant with alcohol, and ultrafiltration to remove the small molecules. However, the cell debris and biomacromolecular impurities (proteins, pigments, and nucleic acids) also precipitated with the intracellular polysaccharides and could not be removed via ultrafiltration due to the similar molecular weights of the biomacromolecular impurities and polysaccharides. To meet the high requirements of purity of the polysaccharides, complicated processes, such as membrane filtration or high-speed centrifugation for the removal of cell debris, macroporous resin adsorption for decoloration, and Sevag method for the removal of proteins, were necessary to remove biomacromolecular impurities.4–6 As a result, the cost of downstream processing constitute a very high portion of the total production costs due to the massive loss of polysaccharides and complicated processes. More importantly, most fungi usually contain a variety of other bioactive substances, which are usually lost during the purification process. This will not only lead to substantial economic losses, but also increase environmental pollution. To overcome the drawbacks of the existing downstream techniques, a novel method based on an aqueous two-phase system (ATPS) consisting of short chain alcohols and salts was developed.
A conventional ATPS consisting of a polymer/salt system, ionic liquid/salt system, or polymer/polymer system has been widely applied in the separation of biomacromolecules because of its mild conditions, high capacity, and easy scale-up.2,7,8 However, these ATPSs have been rarely used for commercial applications due to the high cost of the extractant, potential toxicity of the ionic liquid, and the difficulty in the recovery of extracted molecules from the polymer or ionic liquid phase. In fact, short chain alcohols and salts are able to form an ATPS at appropriate concentrations.9 This ATPS has a number of advantages, such as high extraction efficiency, low cost of the extractants, and ease of recovery of the extractants, over the traditional systems.10 In our previous study, this ATPS has successfully been used for the recovery of bio-based chemicals such as butanol, 1,3-propanediol, and 2,3-butanediol.10–13 However, to the best of our knowledge, there have been no reports on the use of this system in the separation of intracellular polysaccharides from fungi or mushrooms.
Cordyceps sinensis (CS), one of the most valued traditional Chinese medicines,14,15 has drawn significant attention due to its multiple pharmacological functions such as immunoregulation, anti-oxidant properties, inhibition of tumor growth, and prevention of cardiac arrhythmias.16,17 Similar to other medicinal fungi, CS mycelium also contains a variety of bioactive substances. For example, CS polysaccharides (CSPS), adenosine, and mannitol are the major contributors towards the inhibition of tumor growth, control of blood flow, and anti-lipid peroxidation of CS, respectively. Recently, CSPS have received particular interest due to their high activities such as antioxidant, antitumor, antivirus, and so on.18–22 However, the commercial application of CSPS is limited by their complicated operations, high operating costs to purify the CSPS, as well as substantial loss of other bioactive substances. Herein, a bioprocess has been described for the separation and partial purification of CSPS from cultured Cordyceps using ATPSs consisting of short chain alcohols and salts. In this ATPS, the CSPS, cell debris, and the macromolecular impurities (pigments, proteins, and nucleic acids) were partitioned, respectively, into the bottom, intermediate solid, and top phases. As a result, a series of complex separation process, such as the removal of cell debris, decoloration, and deproteinization, can be economically integrated into one step. More importantly, in this system, the other two main bioactive micromolecules adenosine and mannitol could be simultaneously separated because they could be extracted into various phases and easily separated from the macromolecules in the corresponding phases via ultrafiltration due to the obvious differences in molecular weight. Therefore, herein, we provided a simple, cost-effective, and environmentally friendly method for the separation and purification of multiple bioactive constituents from fungi.
000 rpm for 10 min. The partition experiments were carried out by adding alcohol and solid salt to the supernatant to form ATPSs consisting of 15–30% (w/w) salt and 20% (w/w) ethanol. The mixture was vortexed for 1 min and then centrifuged at 3000 rpm for 1 min. This separation process was tested with different salts and ethanol using separate samples of the supernatant. The partition coefficient K of adenosine, mannitol, and CSPS was defined as the ratio of the concentration of adenosine, mannitol, and CSPS in the top phase to that in the bottom phase, respectively. The recovery of adenosine (Yadenosine) was the ratio of adenosine partitioned in the top phase to the total amount of adenosine. It was determined via the partition coefficient of adenosine and the phase volume ratio (R, volume ratio of the top phase to the bottom phase) via the following equation:
![]() | (1) |
The recovery of mannitol and CSPS (Ymannitol and YCSPS) was the ratio of mannitol and CSPS partitioned in the bottom phase to the total amount of mannitol and CSPS, respectively. It was determined via the partition coefficient of mannitol and CSPS and the volume ratio of the top phase to the bottom phase using the following equation:
![]() | (2) |
![]() | (3) |
The selective coefficient of adenosine to mannitol and CSPS was calculated as the ratio of the partition coefficient of adenosine to that of mannitol and CSPS, respectively.
000 rpm for 10 min. The CSPS of the supernatant was extracted via the ATPS consisting of 15% (w/w) ethanol and 20% (w/w) Na2CO3. As a control experiment, the supernatant was precipitated with four volumes of absolute ethanol at 4 °C for 12 h and then deproteinized via a Sevag method 8 times. Then, the bottom phase and the control were exhaustively dialyzed against water for 72 h and precipitated with four volumes of absolute ethanol at 4 °C for 12 h, respectively. The precipitates were evaporated under vacuum and freeze-dried to obtain the CSPS.
:
Na2HPO4 = 2
:
3); flow rate, 1.0 mL min−1; UV detection at 260 nm; and injection amount, 10 μL.23 Mannitol concentration was determined using a colorimetry method.19 The concentration of the CSPS was analyzed using a phenol–sulfuric acid method.24 The purity of the CSPS was defined as the ratio of the CSPS weight in the sample to the total weight of the sample. The concentration of protein was determined via the BCA kit (Sangon, Shanghai, China) and the standard curve was made using different concentrations of the BSA standard protein.25 The nucleic acid concentration was determined using a nucleic acid analyzer. The pigment and cell debris concentration was spectrophotometrically determined at 430 nm and 650 nm, respectively.26 The molecular weights of the CSPS purified by ATPS and traditional method were determined via high performance gel permeation chromatography (HPGPC) using an HPLC system with a refractive index detector and two chromatographic columns TSK-GEL G-5000PWXL column (7.8 mm × 300 mm) and TSK-GEL G-3000PWXL column (7.8 mm × 300 mm) in series. The column oven temperature was 35 °C. The mobile phase was phosphate buffer (0.2 M, pH = 6.0) and the flow rate was 0.6 mL min−1. Solutions of the samples and standards (1 mg mL−1) were filtered through 0.45 μm membranes, and the injection volume was 10 μL.
| Adenosine | CSPS | Mannitol | ||||
|---|---|---|---|---|---|---|
| K | Y (%) | K | Y (%) | K | Y (%) | |
| K2CO3 | 29.48 | 98.21 | 0.07 | 88.50 | 0.1 | 84.34 |
| K2HPO4 | 22.63 | 96.12 | 0.19 | 82.78 | 0.11 | 89.25 |
| Na2SO4 | 67.68 | 97.88 | 0.9 | 62.01 | 1.28 | 53.44 |
| Na2CO3 | 49.36 | 98.21 | 0.16 | 84.92 | 0.25 | 78.28 |
| (NH4)2SO4 | 32.99 | 98.90 | 0.23 | 61.57 | 0.23 | 61.57 |
At relatively high concentrations of ethanol and Na2CO3, the partition coefficients and recoveries of adenosine reached infinity and 100%, respectively. This indicated that all of the adenosine was enriched in the top phase. When the system was composed of 15% (w/w) ethanol and 20% (w/w) Na2CO3, nearly 100% of adenosine was partitioned in the top phase, and the recovery of CSPS in the bottom phase also reached 96.6%. This system is useful for the development of a commercially viable process by which two main bioactive constituents can be separated via a single extraction step rather than multiple steps or a continuous extraction.
In general, the effects of ethanol and Na2CO3 concentrations on the partition coefficients and recoveries of mannitol were similar to those of CSPS except for the fact that higher partition coefficients and lower recoveries of mannitol were observed (Fig. 3). This might be due to the weaker hydrophilicity of mannitol as compared to that of the CSPS. When the system was composed of 15% (w/w) ethanol and 20% (w/w) Na2CO3, 88.4% of mannitol was concentrated in the bottom phase. It is helpful that the vast majority of mannitol was enriched in the bottom phase as it would enable easy separation from CSPS via ultrafiltration, a step that is necessary for the purification of CSPS.
Considering both the high recovery of the main bioactive constituent and the suitable phase volume ratio (R), ATPS composed of 15% (w/w) ethanol and 20% (w/w) Na2CO3 was chosen as the optimum system for investigating the isolation and purification of the CSPS from CS mycelia.
In general, the utilization of an ATPS can simplify the primary purification of the CSPS from the CS mycelia lysate. The down-stream processing of intracellular polysaccharides usually includes three main steps. The first step is the removal of cell debris mostly via membrane filtration and high-speed centrifugation. The second step is the recovery of the target constituent or removal of some primary impurities, such as alcohol precipitation for recovering CSPS, microwave-assisted extraction for recovering mannitol, and Sevag method for removing proteins.4,25,26 The last step is the final purification of the active constituents via column chromatography and freeze drying. While using an ATPS, the first two steps can be integrated into one step in an economical way.
:
4, v/v) for the removal of proteins. Then, ultrafiltration was conventionally used for the removal of small molecular constituents. The partially purified CSPS were subsequently obtained via ethanol precipitation and then freeze-dried. In Fig. 5A, ATPS extraction instead of ethanol precipitation and Sevag treatment was used for the removal of microbial cell debris and biomacromolecular impurities. In this step, nearly 100% of adenosine could be simultaneously separated from mannitol and CSPS. Then, mannitol and CSPS were separated via ultrafiltration. Finally, the partial purified CSPS were obtained via the last two steps, similar to the traditional method.
![]() | ||
| Fig. 5 Flow charts of the ATPS and traditional method. (A) Ethanol/Na2CO3 ATPS and (B) traditional method. | ||
Compared with the traditional method, the novel method based on ATPS can not only remove more impurities from the CSPS, but also simultaneously recover more bioactive substances. As shown in Table 2, the purity of CSPS purified by ATPS coupling with ultrafiltration was increased from 67.6% to 72.7%, relative to that of the traditional method. The main increase in CSPS purity originated from two sources: (1) the removal ratio of proteins via the ATPS method was much higher than that obtained via the Sevag method. This is because the removal of the protein in the process of Sevag treatment is only through denaturing of proteins. However, under the extraction condition of ATPS, both the denatured and undenatured protein were partitioned into the top phase or accumulated in the interphase. As a result, the protein content in the CSPS purified by the ATPS method was decreased by 344% relative to that of the traditional method. (2) In the novel method, the nucleic acids and pigments could be simultaneously removed, but in the process of Sevag treatment, almost no effect on the removal of these two impurities could be observed. Usually, some additional steps, such as H2O2 and chromatographic purification, were necessary to remove nucleic acids and pigments from the crude CSPS. Compared to those obtained via the traditional method, the nucleic acid and pigment contents in the CSPS purified via the ATPS method were dramatically decreased by 192% and 290%, respectively. Furthermore, compared with the adverse impacts of the traditional method on environment and health, almost no toxic substances were used in the process of the novel method. Lower energy expenditure and separation cost of ATPS could also be obtained because the extractant dosage of ATPS was far less than the dosage of the Sevag reagent in the traditional method. As shown in Fig. 6, it was observed that there were no obvious changes in proportion and distribution of the only peak (ca. 2.57 × 106 KD); this demonstrated that it was non-detectable. The novel method based on the ATPS could be a promising strategy for the degradation of CSPS produced during the treatment process; thus, majority of the CSPS can be retained without destroying its original molecular weights, whereas proteins, pigments, nucleic acids, and cell debris can be simultaneously removed from the CSPS. The abovementioned results showed that it was feasible to separate multiple bioactive constituents from the CS mycelia lysate using the ethanol/Na2CO3 ATPS. The extraction process not only effectively extracted adenosine, mannitol, and CSPS, but also simultaneously removed cell debris, proteins, pigments, and nucleic acids. Further, this process is also easy to scale-up and has very low solvent/waste impact.
| Purification method | CSPS (%) | Protein (%) | Nucleic acid (%) | OD650 | OD430 |
|---|---|---|---|---|---|
| a OD650: proportional to the cell debris content; OD430: proportional to the pigment content. | |||||
| ATPS | 72.7 | 1.53 | 1.12 | 0.01 | 0.048 |
| Traditional method | 67.6 | 5.26 | 2.15 | 0.035 | 0.139 |
![]() | ||
| Fig. 6 HPGPC analysis of the CSPS purified by the ATPS and traditional method. (A) Traditional method and (B) ethanol/Na2CO3 ATPS. | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra05360f |
| This journal is © The Royal Society of Chemistry 2017 |