Open Access Article
Woosuk Choi,
Muhammad Arslan Shehzad,
Sanghoon Park and
Yongho Seo
*
Department of Nanotechnology, Advanced Material Engineering, Graphene Research Institute, Sejong University, Seoul, 143-747, Korea. E-mail: yseo@sejong.ac.kr; Tel: +82-2-3408-3689
First published on 20th January 2017
For device fabrication based on 2D materials such as graphene, hexagonal boron nitride (hBN) and transition metal dichalcogenides (TMDs), polymethyl methacrylate (PMMA) is conventionally used in the wet transfer and lithography processes. All these processes are sources of polymer residue, which degrade the intrinsic electrical and optical properties of devices. In this work, we report the effect of mechanical cleaning via contact mode atomic force microscopy (AFM) on the surface morphology and electrical behavior of chemical-vapor-deposition grown graphene. An AFM tip with large contact force was used to scan, and multiple scanning was performed to remove the residues of PMMA. Raman mapping was incorporated to confirm the cleaning effect using AFM. Transconductance properties associated with a field-effect-transistor device based on the cleaned graphene were analyzed. It was observed that charge-neutrality point was shifted towards zero gate voltage and the charge carrier mobility was increased. We claim that our technique provides a facile route to fabricate devices with less polymer residue and higher efficiency.
Each solution can be useful but has its own limitation. Mostly, high temperature annealing in Ar/H2,13,14 N2/H2,15 or vacuum16 is employed to clean the graphene surface. It has been known that the annealing is not the ideal method to completely remove the residue.29 Moreover, due to its high temperature, structural damage deforms graphene which degrades the device performance.14,17 This deformation is due to coupling between the substrate and graphene.14 Cheng et al. suggested a chemical cleaning method using chloroform, but the solvent cannot remove all the residues, and its effect is insufficient compared to the annealing method.14 In order to use the current-induced cleaning, electrodes to induce current should be fabricated. Due to the high current density, this cleaning method may cause burning or ripping of graphene by heat.18,19
The AFM cleaning method20–22 utilizes the mechanical force from AFM, of which advantages include direct removal of polymer residue with no chemical reaction on the surface of graphene. Lindvall et al. cleaned the exfoliated graphene on various substrates such as barium titanium oxide (BTO) and SiO2 by using the AFM cleaning.22 In particular, the height roughness (Rrms) was reduced by 90% on BTO substrate, and the carrier mobility was increased by about 20% on the SiO2 substrate. Goossens et al. used the AFM cleaning combined with annealing methods to clean the exfoliated graphene on hBN substrate.21 Annealing at the temperature range from 360 to 440 °C was performed prior to the mechanical cleaning. As the result, 80% of device mobility was increased. These results indicate that the AFM cleaning could be more effective if it can be combined with other methods.
On the other hand, the chemical-vapor-deposition (CVD) grown graphene films can be synthesized in wafer scale and then processed by standard microfabrication techniques. However, the properties of CVD grown graphene is still poor compared to exfoliated graphene due to intrinsic and extrinsic defects.15,30,31 Many groups have investigated methods to improve the properties of CVD grown graphene,10,32 but the works are still far from satisfactory. Pirkle et al. reported that the cleaning of the residue remaining on the graphene surface in the transfer process caused a significant increment of the mobility.10
In this paper, the AFM cleaning method was applied to CVD grown graphene transferred to SiO2, to improve the electrical properties of CVD graphene. Also, the AFM cleaning can reduce the ripples that might occur in the transfer process.21 The cleaning effect and mechanical damage to the graphene by the AFM cleaning was analyzed by using a Raman spectroscopy mapping system. Also, transconductance properties of the back-gated field effect transistor based on the cleaned graphene were analyzed.
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1, 15 min at room temperature), DI water rinsing, and SC1 cleaning process were performed sequentially to remove metallic and organic residues. The resulting graphene/PMMA layer was transferred onto a clean Si/SiO2 substrate (300 nm thermal oxide) and baked at 150 °C for 15 min. In order to remove the PMMA layer, the sample was immersed into acetone for a day and rinsed in isopropyl alcohol (IPA).
The samples for measurement by Raman spectroscopy were marked by a razor with X-shape in order to spot the area as shown in Fig. 2(a). After the AFM cleaning the surface was investigated by a micro Raman spectroscopy mapping system (Renishaw, InVia systems). The Raman system was equipped with a laser line of 514.5 nm (argon ion) and spectral resolution of 3 cm−1. The laser beam spot size was about 1 μm, and the laser power was set to about 2 mW to minimize laser heating effects. The Raman mapping was measured with a scanner having a spatial resolution of ∼800 nm. An auto-focus function was used in 2 steps to correct the tilt of the sample.
In order to measure electrical properties, a back-gated graphene field-effect-transistor (FET) device was fabricated by using photolithography. A photoresist (AZ GXR-601, Electronics Material, Inc.) was used to make a Hall bar geometry, and O2 plasma was applied for reactive ion etching (RIE). Electron-beam evaporation was used to make electrodes with Ti (1 nm) followed by Au (80 nm) for electrical contacts to the graphene channels (‘source’ and ‘drain’) (see ESI, Fig. S1†). Electrical measurements were performed at room temperature under vacuum conditions before and after the cleaning.
The CVD grown graphene was not damaged for the intermediate normal force from the tip, as it was durable. However, it was damaged via scanning at excessively high force (see ESI, Fig. S2†). Also, it was occasionally damaged at the beginning of the scanning, probably due to its high static frictional force. Thus, the sample was scanned with a small force at the beginning, and the force was gradually increased. This helped to prevent damage of the graphene, which was further confirmed by Raman measurement.
In order to confirm the removal of PMMA residue, the AFM topography was analyzed. Fig. 2(a) shows an optical microscopic image of CVD graphene transferred to Si/SiO2, which was scratched by a sharp blade as a mark. A red square in Fig. 2(a), depicts the area (10 × 10 μm2) for AFM cleaning. Fig. 2(b) and (d) show AFM topography images before and after cleaning, respectively. This confirms that the PMMA residue was brushed off, partially. However, some lumps of residue were found even after cleaning, in Fig. 2(d). As a result, the removal of residue by the AFM cleaning was not perfect, but it offers an adequate method to clean efficiently.
From comparison between line profiles extracted from the same location shown in Fig. 2(c), the base line after the cleaning was decreased about 3 nm, and peaks higher than 20 nm mostly disappeared. This shows that most large lumps of residue were removed. In comparison with Fig. 2(b) (before), some residues of PMMA in lower part of the scanned area became higher in the Fig. 2(d) as residue was gathered at the ends of the scanned area.
Surface roughness from AFM data can be used as a numerical evidence to quantify the removal effect. In this experiment, the root mean surface roughness values in Fig. 2 are 9.00 nm before cleaning and 8.51 nm after cleaning, respectively. The reduction of surface roughness was 0.49 nm, which is similar to others.22 But one can see that our roughness value is larger than that from the exfoliated graphene.22 This can be explained by the fact that, in the case of CVD graphene, bubbles and contaminants, as well as PMMA residue are trapped during the transfer process.
We confirmed that some residues scanned by AFM tip were shifted to the both sides and became lumpy, as shown in Fig. 3. After the second scan, one can see that lumpy residues were shifted to the right and grown gradually (Fig. 3(b)). Repeated scanning under the same conditions was performed as shown in Fig. 3(c), but this change was insignificant. As a result, once it was cleaned by scanning, the repeated scanning was not as effective as the first scanning. Those results also can be cross-checked by the lateral force microscopy (LFM) images, as shown in Fig. 3(d) and (f), simultaneously measured with the topographic images, respectively.
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| Fig. 3 AFM images were taken at (a) 1st scan, (b) 2nd scan, and (c) 3rd scan in cleaning process. LFM images were obtained at (d) 1st scan, (e) 2nd scan, and (f) 3rd scan, also. | ||
For comparison, we conducted similar experiments on a mechanically exfoliated graphene sample. As shown in the ESI Fig. S3,† exfoliated graphene was cleaned, as explained before, to get a nearly perfectly cleaned surface. As CVD grown graphene has more defects which increase the probability of residues of PMMA, it was more difficult to clean than exfoliated graphene. Furthermore, the existence of winkles, grain boundaries, and trapped molecules under the graphene may cause the CVD grown graphene to be more strongly contaminated.
Raman data were quantitatively analyzed, comparing with the spectra at different locations of graphene in detail. In the Fig. 4(d), a representative spectrum with red line was taken from cleaned area, and a spectrum of black line was from uncleaned area. The peak intensities were increased by about 15%, for G and 2D bands, respectively. Comparing the images before and after the AFM cleaning, it was confirmed that the average intensity was increased about 5–7% after the AFM cleaning (see ESI, Fig. S4†). The G and 2D bands are representative signals originating from vibration of carbon atoms constituting graphene lattice. The residue of PMMA could weaken the Raman signal by partially blocking the laser beam.9 However, main reason of intensity increment should be related with removal of impurity, as the interactions between the carbon atoms and impurities were eliminated. The intensities of the D peak seem slightly different between the cleaned and uncleaned areas in Fig. 4(c), but a significant change of D peak was not found in the Fig. 4(f). The intensity of D peak related with defect of graphene33,34 was low, and the change of D peak was not clear. At least, the intensity of D peak was not increased, implying that there was no damage by AFM cleaning. This result shows that the damage by mechanical AFM cleaning was negligible, which was not found in prior papers reporting the AFM cleaning.20–22
After cleaning, the position of G peak and 2D peak was analyzed to investigate p-doping effect by the residue. In the Raman spectrum of un-doped graphene, G peak and 2D peak appear at about 1580 and 2680 cm−1. However, in the Fig. 4(e), G peak and 2D peak of uncleaned area were shifted to the left about 1–5 cm−1. Prior papers indicated that PMMA can be a source of p-type doping,35–37 and the position of the peaks were shifted to the left by p-doping.10 As a result of the data, CVD graphene transferred to Si/SiO2 was p-doped by the residue of PMMA. After the AFM cleaning, the positions of G peak and 2D peak were moved at 1581 cm−1 and 2678 cm−1, respectively closer to the positions of the un-doped graphene. Hence, the effect of p-doping was weakened by cleaning the residue of PMMA by using AFM tip. This result agrees with the Raman data of papers previously reported.10
| Sample name | Electron mobility (cm2 V−1 s−1) | Hole mobility (cm2 V−1 s−1) | Dirac point shift (V) | |||
|---|---|---|---|---|---|---|
| Before | After | Before | After | Before | After | |
| A | 788.2 | 842.5 | 631.5 | 702.0 | +33.0 | +22.1 |
| B | 789.9 | 835.3 | 645.8 | 617.9 | +21.6 | +8.4 |
| C | 2047.1 | 2257.5 | 1440.9 | 1500.3 | +24.2 | +7.9 |
| D | 716.0 | 849.3 | 619.8 | 630.3 | +22.3 | +7.6 |
As shown in Table 1, the carrier mobilities for four graphene based FET devices were increased up to 200 cm2 V−1 s−1 after AFM cleaning. In nearly all samples, increments of the mobility were confirmed after the cleaning (approximately 10%). This result also can be explained by removal of contamination causing carrier scattering. H2O and O2 adsorbed on residue surface result in an increase in carrier scattering, reducing the field effect mobility of graphene. Due to removal of residue, a source of p-type doping, carrier mobility was recovered. The increased value (10%) is less than that based on exfoliated graphene (80%) reported in other papers. In the case of CVD graphene, the graphene was synthesized to produce detects and grain boundaries, and the AFM cleaning does not remove the main causes of deterioration of mobility, such as detects and grain boundaries.39 In the case of exfoliated graphene, mobility is higher than that of CVD graphene, and the AFM cleaning can be more effective as the residue is reduced. In the paper of Lindvall et al., mobility of exfoliated graphene was increased by about 20% after the AFM cleaning.22 The mobility of the graphene can be further enhanced by reducing charged particles using electrostatic force.24
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra27436f |
| This journal is © The Royal Society of Chemistry 2017 |