Open Access Article
Siqi Zhao,
Sijie Guo,
Cheng Zhu,
Jin Gao,
Hao Li,
Hui Huang*,
Yang Liu* and
Zhenhui Kang
*
Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Institute of Functional Nano & Soft Materials (FUNSOM), Soochow University, 199 Ren'ai Road, Suzhou, 215123, Jiangsu, PR China. E-mail: zhkang@suda.edu.cn; yangl@suda.edu.cn; hhuang0618@suda.edu.cn
First published on 5th January 2017
Electrochemical reduction of carbon dioxide (CO2) to methanol (CH3OH) catalyzed by transition metals has been proved feasible and effective in aqueous electrolytes. In this work, we introduce a FeS2/NiS nanocomposite electrocatalyst synthesized by traditional hydrothermal method, which selectively reduces CO2 to CH3OH with an unprecedented overpotential of 280 mV and a high faradaic efficiency up to 64% at the potential of −0.6 V vs. reversible hydrogen electrode (RHE). The FeS2/NiS nanocomposite electrocatalyst exhibits a stable current density of 3.1 mA cm−2 over a 4 hour stability test. The high selectivity towards CO2 electroreduction to CH3OH may be attributed to the special ladder structure of the FeS2/NiS nanocomposite. The active sites are located at the interface between FeS2 and NiS which can effectively suppress the side reaction hydrogen evolution reaction and facilitate the CO2 reduction reaction.
CH3OH, as an ideal chemical, is an important intermediate of paint, plastics, and other common products.15 Besides, CH3OH with high energy density can be stored as liquid under ambient conditions.16,17 The standard potential of CO2 electroreduction to CH3OH is only 0.016 V (vs. RHE). However, the 6 e− process of CO2 reduction to form CH3OH over the full reaction is kinetically unfavorable. Significant efforts towards selectively converting CO2 into CH3OH have been made since early 1983 over semiconductor materials (p-GaP and p-GaAs) with a low current density (<1 mA cm−2).18 Lately, Frese et al. firstly observed Teflon-supported Ru electrodes could selectively reduce CO2 to CH3OH with a low faradaic efficiency (FE) of 42%.19 Fe,20 Ni,21 Cu22 and their associated complexes23–26 have been widely investigated in the yield of CO2RR as their rich distribution and low cost. Among them, copper is demonstrated as the effective catalyst for the electroreduction of CO2 to hydrocarbon and alcohols.27,28 Le et al. reported that electrodeposited cuprous oxide thin films could directly reduce CO2 to CH3OH with a rate of 43 μmol cm−2 h−1 and low FE of 38%.29 Therefore, it is urgent to seek for a highly active, selective and effective catalyst towards electroreduction CO2 to CH3OH.
Herein, we fabricated a low-cost FeS2/NiS nanocomposite by traditional hydrothermal method as an excellent electrocatalyst. FeS2/NiS nanocomposite displays incomparable operation in its low overpotential of 280 mV and high selectivity with a CH3OH FE up to 64% at the potential of −0.6 V (vs. RHE). The stability test of FeS2/NiS nanocomposite was performed for 4 hours, showing a stable current density of 3.1 mA cm−2 at −0.6 V (vs. RHE). There is no obvious degradation of the electrocatalyst after the long-time test. The following experiments reveal the insight mechanism of CO2RR catalyzed by FeS2/NiS nanocomposite. As a comparison, we synthesized the single FeS2 and NiS nanocrystals and applied in CO2RR, respectively. The FeS2 nanocrystal shows a negative onset potential at −0.45 V (vs. RHE) and a maximum current density of 4.2 mA cm−2 at −0.68 V (vs. RHE). The NiS nanocrystal shows a more negative onset potential at −0.5 V (vs. RHE) and extremely low current density of 1.0 mA cm−2 at −0.68 V (vs. RHE). Therefore, it can speculate that the active sites of the catalyst towards the process locate at the interface of FeS2 and NiS. Besides, the FeS2/NiS nanocomposite with an average diameter of 14 nm greatly increases the specific surface areas and the number of active sites.
:
1. Fe2O3 (2.5 mmol), Ni(Ac)2 (2.5 mmol) and sulphur (50 mmol) were dissolved in 30.0 ml 1-octylamine and 30.0 ml 1-octanol at room temperature. Then, the mixture was transferred into a 150 ml stainless steel autoclave and heated to 260 °C for 3 hours under nitrogen atmosphere. When cooled to room temperature, the black precipitate was collected by centrifugation and thoroughly washed with ethanol for several times.
:
1.5.
is the standard potential of Hg/HgCl2 at 25 °C (0.242 V).
The calculation of faradaic efficiency:
For CH3OH,
For H2,
In order to identify the crystallinity and structure of the FeS2/NiS nanocomposite, the XRD measurements were performed. Fig. 2a shows the XRD patterns of FeS2/NiS nanocomposite (brown trace), FeS2 standard card (blue trace) and NiS standard card (red trace). The phanic peaks can be completely matched to the FeS2 (JCPDS no. 42-1340) and NiS (JCPDS no. 02-1280) standard diffraction peaks. In details, the predominant peaks at 46.0, 53.7, 30.2 and 34.7 degree correspond to the (100), (202), (101) and (102) planes of NiS, respectively. The peaks at 33.0, 56.4, 37.1 and 47.5 degree are assigned to the (200), (311), (210) and (211) planes of FeS2, respectively. There are no impurity peaks from other crystal structures. The average size of FeS2/NiS nanocomposite is ∼14 nm from the line width analysis of the diffraction peak calculated by Scherer equation, which is consistent with the SEM observation. FeS2/NiS nanocomposite was further characterized with Raman spectrum and showed in Fig. 2b. The peaks at 340 and 378 cm−1 can be well attributed to Raman vibrations of pyrite FeS2 and no other impurity peaks from marcasite and troilite.30 The peaks at 222 and 285 cm−1 are matching with NiS completely.32 The peaks assigned to NiS at 335 and 376 cm−1 are not emerged in the diagram obviously, which is resulted by the overlap with the peaks of pyrite FeS2.
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| Fig. 2 (a) The large-angle XRD patterns of FeS2/NiS nanocomposite (brown trace), FeS2 (blue trace) and NiS (red trace). (b) Raman spectrum of FeS2/NiS nanocomposite. | ||
The XPS measurement was introduced to confirm the element proportion and valence state of the FeS2/NiS nanocomposite. Besides the Fe, Ni and S elements from FeS2/NiS nanocomposite, C and O elements are also detected in the full spectrum (as shown in Fig. 3a). The elements of C and O may attribute to the carbonization of the solvents. The high resolution spectra of C 1s and O 1s are shown in Fig. S1.† The binding energy at 284.8, 286.4 and 288.8 eV of C 1s are consistent with graphite carbon, C–OH and C
O, respectively.33 The O 1s peaks at 531.9 and 532.9 eV from oxygen atoms are attributed to C
O and O–C, respectively.34 The carbonized solvents with oxygenic functional groups may not only improve the stability of the catalyst but also act as a support.35 The high resolution scan spectra of the Fe 2p, Ni 2p and S 2p are presented in Fig. 3b–d. The atomic ratio of Fe to Ni is equal to 2 according to the XPS calculation. The result is consistent with the EDX spectroscopy measurement (as shown in Fig. S2†). The binding energy at 706.8 and 719.5 eV are conformed to the Fe 2p3/2 and Fe 2p1/2 which are characterized of pyrite.36 The Ni 2p3/2 and Ni 2p1/2 peaks are observed at 853.6 and 871.8 eV, exist two satellite peaks at 858.7 and 878.1 eV respectively,32 indicating that the nickel existed in bivalent states. There are four peaks in the high resolution XPS spectra of S. The S 2p3/2 and S 2p1/2 peaks located at 161.9 and 162.8 eV are consistent with S2−,31 while the peaks at 162.5 and 163.7 eV are identified with the S 2p3/2 and S 2p1/2 of S22−.37 These results indicate that both S22− and S2− are existed. Thus, we integrate the peak areas respectively and acquire the ratio of S22− to S2− is 2, which is also consistent with the previously calculated ratio of iron to nickel.
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| Fig. 3 (a) The full XPS spectrum of FeS2/NiS nanocomposite and the high-resolution XPS spectra of (b) S 2p, (c) Fe 2p and (d) Ni 2p. | ||
In typical experiments, the electrolytic activities were measured in a three-electrode system in 0.5 M KHCO3 aqueous solution. The curves of Linear Sweep Voltammetry (LSV) for the FeS2/NiS nanocomposite are shown in Fig. 3a. The black curve shows the catalytic activity for HER under N2 atmosphere (pH = 8.5), which presents a high overpotential over 450 mV and a low current density of 2.5 mA cm−2 with the applied potential up to −0.68 V. In comparison, an obvious enhancement of current density of 7.8 mA cm−2 is observed at the potential of −0.68 V when the electrolyte is saturated with CO2 (pH = 7.5). The onset potential performs more positive at −0.30 V, indicating a low overpotential less than 280 mV (confirmed by GC and 1H NMR). The results reveal that the electrocatalyst can selectively reduce CO2 and suppress the HER efficiently under CO2 atmosphere.
As a comparison, we investigated the electrocatalytic performances of FeS2 nanocrystal and NiS nanocrystal for CO2 electroreduction, respectively. The detailed synthetic process is shown in Experiment section. The specific characterizations including XRD, SEM and TEM of the as-prepared FeS2 and NiS nanocrystals are shown in Fig. S3 and S4.† The LSVs of FeS2, NiS and FeS2/NiS were measured in CO2-saturated 0.5 M KHCO3 solution. As showed in Fig. 4b, both the single FeS2 and NiS nanocrystals show poor activities towards CO2RR compared with FeS2/NiS nanocomposite, in which the FeS2 shows an onset potential at −0.45 V for HER and the maximum current density of 4.2 mA cm−2 at −0.68 V. While the NiS nanocrystal performs even worse, which shows an extremely low current density of 1 mA cm−2 at −0.68 V (red trace). It is generally known that FeS2 is feasible towards HER.38,39 For FeS2/NiS nanocomposite (black trace), more positive onset potential at −0.3 V as well as higher current density of 7.8 mA cm−2 can be achieved towards CO2RR.
To further compare the electrocatalytic performance of FeS2 nanocrystal, NiS nanocrystal and FeS2/NiS nanocomposite for CO2 reduction, the electrolytic reduction reaction of CO2 was carried out in an electrochemical airtight H-type cell at the potential range from −0.3 to −0.7 V. The gas products were detected by gas chromatography (GC). The liquid-phase products were detected by 1H NMR and the DMSO was added as an internal standard. As shown in Fig. S5,† the reduced products are CH3OH after CO2 electroreduction catalyzed by FeS2/NiS nanocomposite for 2 hours and 4 fours. For FeS2 and NiS nanocrystals, H2 is the only product in gas phase and no hydrocarbon products are detected in both gas and liquid phases. As shown in Fig. 4c, the FEs vs. the applied potentials (−0.5, −0.6, −0.7 V) of H2 for FeS2 and NiS nanocrystals show a stable tendency at different potentials. For FeS2/NiS nanocomposite, the FEs vs. the applied potentials (−0.3, −0.4, −0.5, −0.6, −0.7 V) for CH3OH (left axis) and H2 (right axis) are shown in Fig. 4d. The CH3OH FEs show an overall growth tendency at the range from −0.3 V to −0.6 V but reach a plateau of 64% approximately at −0.6 V. After that, it maintains a stable tendency. We further compared the FEs for CH3OH in the literatures and showed in Table S1.† To reach the same FE of CH3OH, FeS2/NiS nanocomposite shows a moderate potential compared with those noble metal electrocatalysts. The H2 FEs for FeS2/NiS nanocomposite show an opposite tendency compared with CH3OH. The FEs of H2 continuously decreases and decreases to a minimum of 17% at the applied potential of −0.6 V. Moreover, the total FEs for the generation of CH3OH and H2 are maintained at 81% over the whole process. These results demonstrate that single FeS2 and NiS nanocrystals can hardly reduce CO2 into hydrocarbon products, whereas the FeS2/NiS nanocomposite can achieve an efficient and selective electroreduction process for CO2. Thus, we propose the active sites for CO2RR locate at the interface between FeS2 and NiS.
To further prove the stability of the FeS2/NiS nanocomposite, the continuous tendency test was measured in a standard three-electrode cell as shown in Fig. 5a. A stable current density of 3.1 mA cm−2 is observed over the 4 hours electroreduction at the potential of −0.6 V. Besides, the FE of the products (CH3OH and H2) for the FeS2/NiS nanocomposite is maintained at about 81% over the 4 hours electrolysis. It can observe no obvious deactivation of FeS2/NiS nanocomposite for CO2 reduction throughout the entire process. Then, the XRD measurement was performed on the reacted FeS2/NiS nanocomposite as shown in Fig. 5b. The XRD analysis indicates that there is no transformation taking place upon the catalyst during the whole electroreduction. These results fully confirm that FeS2/NiS nanocomposite is excellently stable and efficient for CO2 electroreduction.
To understand the highly efficient electrocatalysis activity of FeS2/NiS nanocomposite, we further compared the performances of CO2RR catalysed by FeS2/NiS nanocomposite, pure FeS2 and NiS nanocrystals. The single FeS2 and NiS nanocrystals show poor activities towards CO2RR. The FeS2 nanocrystal shows a negative onset potential at −0.45 V and the maximum current density of 4.2 mA cm−2 at −0.68 V. Then, the NiS nanocrystal shows a more negative onset potential at −0.5 V and extremely low current density of 1 mA cm−2 at −0.68 V. Furthermore, a physical mixture of FeS2 and NiS nanocrystals with the same ratio as FeS2/NiS nanocomposite was fabricated. The electrocatalytic activity for CO2 reduction was measured and showed in Fig. S6.† The current density presents a slight increasement under CO2 atmosphere compared with N2 atmosphere. Then, a 2 h-electrolysis in 0.5 M CO2-saturated KHCO3 for the physical mixture was performed at the potential of −0.6 V. Only H2 was detected in the both gas phase and liquid phase products. The increasement of current density may be ascribed to the effect of pH. In contrast, the FeS2/NiS nanocomposite exhibits excellent activity for CO2RR. It achieves an unprecedented overpotential of 280 mV and a stable current density of 3.1 mA cm−2 at the potential of −0.6 V. Comparing the electrocatalytic performances of CO2RR in FeS2 nanocrystal, NiS nanocrystal, physical mixture of FeS2 and NiS nanocrystals and FeS2/NiS nanocomposite, it can speculate that the active sites of the catalyst locate at the interface between FeS2 (200) and NiS (100) (as shown in Fig. 6). On the other hand, many researches have evidenced that the electroreduction of CO2 to CH3OH is a complex process which includes the transformation of 6 e− and 6 H+.5,37–40 Still, more experimental and theoretical calculations are needed to unravel the detailed mechanism of this multistep reaction.
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| Fig. 6 The proposed reaction mechanism of electroreduction CO2 by FeS2/NiS nanocomposite electrocatalyst. | ||
Footnote |
| † Electronic supplementary information (ESI) available: The supplementary figures are shown. See DOI: 10.1039/c6ra26868d |
| This journal is © The Royal Society of Chemistry 2017 |