Alexander
Mozalev
*a,
Maria
Bendova
a,
Francesc
Gispert-Guirado
b,
Zdenek
Pytlicek
a and
Eduard
Llobet
b
aCEITEC – Central European Institute of Technology, Brno University of Technology, Technicka 10, 61600 Brno, Czech Republic. E-mail: alexander.mozalev@ceitec.vutbr.cz
bMINOS-EMaS, University Rovira i Virgili, Av. Paisos Catalans 26, 43007 Tarragona, Spain
First published on 20th April 2016
An array of highly aligned tungsten-oxide (TO) nanorods, ∼80 nm wide, up to 900 nm long, spatially separated at their bottoms by tungsten metal on a substrate is synthesized via the self-localized anodization of aluminum followed by the porous-alumina-assisted re-anodization of tungsten in a sputter-deposited Al/W bilayer. Moreover, the pore-directed TO nanocapsules may grow, which can be electrochemically top-opened in alumina nanopores and transformed to TO nanotubes, representing unique architectures built up on tungsten substrates to date. The as-grown nanorods are composed of amorphous WO3 mixed with minor amounts of WO2 and Al2O3 in the outer layer and oxide–hydroxide compound (WO3·nH2O) with aluminum tungstate (2Al2O3·5WO3), mainly present inside the rods. Once the growing oxide fills up the pores, it comes out as an array of exotic protuberances of highly hydrated TO, with no analogues among the other valve-metal oxides. Vacuum or air annealing at 550 °C increases the portion of non-stoichiometric oxides ‘doped’ with OH-groups and gives monoclinic WO2.9 or a mixture of WO3 and WO2.9 nanocrystalline phases, respectively. The nanorods show n-type semiconductor behavior when examined by Mott–Schottky analysis, with a high carrier density of 7 × 1019 or 3 × 1019 cm−3 for the air- or vacuum-annealed samples, associated with a charge depletion layer of about 8 or 10 nm, respectively. A model for the growth of the metal-substrate-separated TO nanocapsules and tubes is proposed and experimentally justified. The findings suggest that the new TO nanoarrays with well-defined nano-channels for carriers may form the basic elements for photoanodes or emerging 3-D micro- and nano-sensors.
Despite the large number of potential applications and useful properties, the well-controlled preparation of TO films with reproducible chemical composition, morphology, structure, and engineering performance remains a challenge.1–3 Nowadays, functionalization of TOs is based on increasing the surface-to-volume ratio, which intensifies chemical and physical interactions, and making the films regularly micro- and nano-structured and ‘decorated’ with some other nanomaterials, which significantly influence charge transport, electronic and optical properties of the material and may offer unique characteristics not found in the bulk form.4–7 Vapor-phase synthesis (sputtering, thermal evaporation, pulsed laser deposition, arc-discharge deposition, and chemical vapor deposition), liquid-phase synthesis (sol–gel, hydrothermal, and electrodeposition), and combined techniques have been recently developed for nanostructuring tungsten oxides.1 Since the first reports by Mukherjee et al.,8 nanoporous TO films grown via direct anodizing of tungsten have been the subject of several studies.9–12 Despite the most recent advances in this approach,13 the anodic TO films grow as sponge-like nanoporous layers with an irregular morphology, platelet crystals,14 or nanoparticles on a substrate.15
An alternative electrochemical approach based on porous-anodic-alumina16 (PAA)-assisted anodization17 of a layer of tungsten18 has generated arrays of TO nanodots and nanocolumns self-organized on a thin, continuous layer of tungsten oxide that separates the TO nanostructures from the substrate.18–20 Such a dual film configuration, also being typical for other valve metals processed in a similar way,21,22 has limited potential applications of the PAA-assisted TOs, especially for building up emerging 3-dimensional (3-D) nanofilms, where well-defined nano-channels for charge carrier transport and enhanced surface reactions are in demand.23
In this work, we have developed a blend of electrical and electrolytic conditions for the PAA-assisted anodizing of tungsten layers, achieving a pore-directed growth of TO nanorods, vertically aligned and directly anchored to the substrate metal and not being merged in a continuous solid oxide layer. This is a unique situation at the oxide/metal interface never described before in PAA-assisted anodizing. Moreover, we have found out that, at a certain formation condition, long-aspect-ratio TO nanocapsules grow, which may be electrochemically top-opened and thus transformed to TO nanotubes. Such highly regular TO nanorods, nanocapsules, and nanotubes well-distanced and upright-standing on a conducting substrate are expected to show high performance for different applications in electronic circuits, sensors, optic-electronic and energy-conversion devices. We combined field-emission scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), electrochemical impedance spectroscopy (EIS), and Mott–Schottky analysis to study the relationship between the morphology, structure, interfacial chemistry, and functional properties of the as-grown and differently annealed TO nanoarrays and uncover the mechanism of the PAA-assisted growth of metal-substrate-supported TO nanocolumns, capsules and tubes.
The anodizing and re-anodizing processes were carried out either in 0.2 mol dm−3 phosphoric acid (H3PO4) or 0.4 mol dm−3 malonic acid (CH2(COOH)2) aqueous solutions. A constant-current polarization was chosen as the anodizing mode, as it maintains a constant rate of metal oxidation during the porous oxide growth and results in a relatively lower density of terminated pores and wider pore outlets.25 The re-anodized samples were annealed in air or in a vacuum (10−4 Pa) by heating at 550 °C for 5 hours and then slowly cooling down to room temperature to achieve crystallization and alter the stoichiometry of the nanostructured oxides. From some of the samples, the alumina overlayer was dissolved partly or completely in a selective etchant, as described elsewhere.21
Fig. 1a shows the electrochemical responses during the self-localized high-current anodization of the Al/W/Ti/SiO2/Si sample in 0.2 mol dm−3 H3PO4. The current density is raised stepwise until it reaches a desired value of 200 mA cm−2, which results in a steady-state potential of 150 V. Over this period, a porous alumina grows consuming locally and gradually the aluminum layer and partly oxidizing the underlying tungsten. When the whole sample surface is processed, the potential begins to increase to reach a set value of 160 V, this being followed by a short current decay. A smooth current–time curve without overshoots or visible bubble generation from the sample surface assumes the formation of amorphous TO at the Al2O3/W interface.
The re-anodizing behavior of the same specimen is shown in Fig. 1b. To provide a uniform potential growth at a moderate rate, the current was stepwise raised up in the segment of 200 to 250 V. The systematic rise in the formation potential up to 450 V during the constant-current re-anodizing assumes the field-assisted growth of defect-free anodic oxide on the tungsten underlayer.
Fig. 2 SEM images of anodic films derived from an Al/W/Ti trilayer (a–d) anodized as in Fig. 1a and (e–h) re-anodized as in Fig. 1b. The images in (c), (d), and (h) were recorded after the alumina layer had been selectively dissolved away. |
However, the re-anodizing (as in Fig. 1b) results in lengthening the TO protrusions along the alumina pores in the form of vertically aligned, nearly cylindrical nanorods, all being essentially of the same height of 800 nm, an average diameter of 100 nm, and a population density of 7 × 108 cm−2, with flat tops and no hints of any instability at the electrolyte/oxide interface (Fig. 2e–h). Notably, the rods are directly anchored to the substrate metal, being well distanced and not merged in a continuous solid oxide layer, which is a unique situation at the PAA/metal interface achieved until now. A scheme developed with a computer-aided graphic program showing details of the process for forming substrate-metal-supported TO nanoarrays is outlined in Fig. 3.
In the course of SEM examination of numerous experimental samples and optimizing the formation conditions, it was revealed that the composition of rods is not uniform, such that the material inside the rods differs from that composing the outmost layer. To ‘look inside’ the rods, we etched to various extents the alumina of a selected sample, as depicted in Fig. 3e and f, to incompletely and then completely release the rods, cutting them off such as to directly observe their sections at different height levels. A typical situation that arises from the anodizing/re-anodizing of the Al/W layers is shown in the upper panel of images in Fig. 4. One may see that the rods are thin-walled nano-cylinders filled with a material, presumably tungsten oxide, from top to bottom.
Fig. 4 (a and e) Cross-sectional and (b–d, f–h) surface SEM images of the Al/W/Ti trilayers which had been re-anodized as in Fig. 1b and subjected to stepwise dissolution of the alumina layer followed by cutting off the TO nanorods to observe the inside of the rods. The lower panel of images shows the local formation of TO nanocapsules with closed tops and ‘empty’ interior. |
Locally, few ‘nanocapsules’ may develop in the alumina pores, that is, long-aspect-ratio top-closed nanotubes. At the first sight, the as grown nanocapsules look like the described-above nanorods (Fig. 4b and f). However, through the stepwise etching of the alumina film and breaking the rods, as shown in the lower row of SEM images in Fig. 4, it becomes clear that the inside of those rods is empty, i.e. not filled with a material (pointed out by arrows in Fig. 4e, g and h). The situation when the nanocapsules are likely to grow has been noticed at the edges of samples, where the local electrolytic conditions for processing the sample may deviate from those established for the bulk of the sample surface. Although the exact conditions for growing the capsules are not yet well understood, the local temperature, forming current density, and electrolyte concentration are among the factors that should be considered in detail in a future study.
The possibility to deliberately make the nanocapsules top-open arises through applying a post-reanodizing chemical treatment in a solution of pH about 7, which dissolves the caps and consumes the material inside the rods, thus ‘drilling’ nanochannels along the rods towards the metal substrate. The cylinder-like outer material of the rods remains intact as it is chemically more stable due to its mixed composition and more dense structure. The schematic diagram in Fig. 5 shows a range of the metal-oxide nanostructures that may derive from the same initial Al/W bilayer due to the differences in electrical and electrolytic formation conditions. The procedure for obtaining TO nanotubes and a mechanism of ionic transport and solid-state reactions at the electrolyte/film and film/substrate-metal interfaces will be discussed in Section 4.2.
Fig. 6a shows a W 4f spectrum of the air-annealed PAA-half-etched sample surface (as in Fig. 3e and 4b), in which the photoelectrons are emitted only from the upper part of the rods. Three doublet peaks (W 4f7/2 and W 4f5/2) are used to reproduce the spectrum. Here and after, the W 4f5/2 peak for each species is constrained to be at a fixed energy increment of 2.15 eV above the W 4f7/2 peak, and the intensity ratio of the W 4f7/2 and W 4f5/2 peaks is fixed to 4:3. The full widths at half maximum (FWHMs) for W6+ 4f7/2 and 4f5/2 peaks are set slightly narrower than those for the Wn+ 4f doublets where n < 6, since the structure of tungsten suboxides is thought to be loosely ordered.
Fig. 6 Experimental and curve-fitted XP spectra of (a) W 4f for the unsputtered air-annealed PAA-half-etched sample (as in Fig. 3e), (b) W 4f for the unsputtered vacuum-annealed PAA-full-etched sample (as in Fig. 3f), (c) W 4f for the unsputtered air-annealed PAA-full etched sample (as in Fig. 3f), (d) O 1s for the sputter-cleaned air-annealed PAA-full-etched sample, (e) Al 2p for the sputter-profiled air-annealed PAA-full-etched sample. The SEM images show the evolution of surface morphology of the differently treated samples. |
The highest-intensity doublet with binding energies of 35.15 eV (W 4f7/2) and 37.30 eV (W 4f5/2) is associated with photoelectrons emitted from W6+ ions, i.e., stoichiometric WO3.31 The lowest-energy doublet at 33.93 (W 4f7/2) and 36.08 eV (W 4f5/2), shifted to −1.22 eV from the dominating spectrum component, is associated with photoelectrons emitted from W atoms with +4 oxidation state (W4+) in WO2.32 The highest-energy doublet with components at 36.1 eV (W 4f7/2) and 38.25 eV (W 4f5/2) can be associated with the presence of hydroxyl groups bonded with tungsten W–(OH)2, which remain after the decomposition of oxide–hydroxide compounds WO3·(OH2)n−, or ‘tungstic acids’.1,6 No peaks attributed to metallic W are identified in the spectrum.
Fig. 6b shows a W 4f spectrum of the vacuum-annealed PAA-etched sample surface (as in Fig. 2h). The highest-intensity doublet with binding energies of 35.67 eV (W 4f7/2) and 37.82 eV (W 4f5/2) dominates in the spectrum and is assigned to the W3+ oxidation state (WO3). At the lower energy edge, the doublet at 31.20 and 33.35 eV is associated with W0 4f7/2 and 4f5/2 electrons emitted from W0. Besides, the spectrum reveals two more chemical shifts from the bulk level, which correspond to tungsten suboxides. A doublet with a peak binding energy of 34.02 eV (W 4f7/2), shifted to +2.82 eV from the metal level is assigned to the W4+ oxidation state (WO2). The highest-energy doublet at 37.1 eV (W 4f7/2) may again be associated with the hydroxylated part of the tungsten oxide. Since the W 4f spectrum contains the metal and oxide species, additional components corresponding to the W0 5p3/2 and W6+ 5p3/2 peaks are factored (with their RSF set to 0) at 5.5 eV above the W0 4f7/2 and W6+ 4f7/2 peaks, respectively.
The W 4f spectrum of the air-annealed PAA-etched sample shown in Fig. 6c is similarly reproduced by the four doublets associated with photoelectrons emitted from W6+, W4+, W0 (WO3, WO2, W), and W–OH bonds. The difference, however, between the air- and vacuum-annealed samples is in the percentage of spectral components: the concentration of WO3 hydrates decreases from 7.4 to 2.2 at% while the concentration of WO2 increases from 17.5 to 20.5 at% due to the annealing in a vacuum.
Complementing the set of XPS analysis data, the W 4f core-level spectrum was recorded for the sample that was PAA-etched prior to air annealing at 550 °C (not shown). Following the above interpretation, the spectrum is reproduced by the two doublet peaks associated with WO3 (dominating amount) and W–OH (minor amount). Neither tungsten suboxides nor metal is detected. This implies that when the rods are exposed to air atmosphere under the given thermal conditions and without the alumina overlayer, the oxygen molecules absorb on the surface of the rods, diffuse inside, restore the oxide stoichiometry, and oxidize to some extent the surface of tungsten metal surrounding the columns.
The O 1s spectra of unsputtered surfaces of the air- and vacuum-annealed PAA-etched samples were very complex. In the air-annealed sample, besides the usual O 1s peak components due to H2O (chemisorbed water) at 533.5 eV and OH (hydroxylated region) at 532.4 eV, there were two more well-resolved peaks of relatively higher intensities in the lower-energy range. The most intensive peak at 530.7 eV is assigned to oxygen species O2− in WO3 while the smaller peak at 531.6 eV is assigned to O2− species bonded with Al3+(Al2O3). With the Ar ion sputtering of the air-annealed (PAA-free) sample (Fig. 6d), the relative intensity of the Al2O3-associated peak decreased, likely due to the gradual removal of the alumina-containing outmost layer. Further, the higher-energy H2O-associated peak is not present, and a singlet peak at 532.8 eV is assigned to the hydroxylated part of the tungsten oxide. The presence of hydroxyl oxygen revealed clearly in the O 1s spectra is obviously due to OH bonded with WO3, as also confirmed by the analysis of the W 4f core-level spectrum.
The Al 2p spectra of both the air- and vacuum-annealed PAA-etched samples are well reproduced by a singlet with a binding energy of 74.6 eV, which is associated with Al2O3. When the air-annealed specimen is Ar+ ion sputtered (Fig. 6e), the Al3+ peak intensity monotonically decreases, the peak being still identified until the 10th sputter cycle. An interesting feature is that, close to the Al 2p peak, there is a broad additional peak in the energy window of 77–82 eV, which is associated with 5s electrons emitted from tungsten oxides. This peak becomes even broader and more intensive when the sample surface is Ar-ion sputtered (Fig. 6e). From the Al 2p/W 5s profiling behavior it is obvious that alumina is incorporated in the outer layer of the material, being mixed with tungsten oxides and dispersed along the rod length. The Al 2p/W 5s core-level spectra also suggest that aluminum tungstate 2Al2O3·5WO3 is formed, the phenomenon being discussed in detail in Section 4.2.
An amount of adventitious carbon and the minor atomic concentrations of P and Si were detected on the unsputtered surfaces of the annealed PAA-free samples. The adventitious carbon contamination was used as a charge reference for all the XP spectra. However, neither of the above elements was detected by recording the corresponding high resolution spectra of all the samples already after the first sputter-cleaning cycle. This confirms that carbon, phosphorus, and silicon were present only in the outermost layer of the organic contamination, incomparable even with the depth of alumina incorporation.
Conclusively, the XPS analysis of the 550 °C-air-annealed samples reveals that the TO nanorods are mostly composed of stoichiometric WO3 and surrounded at their bottoms by the substrate tungsten metal. The rods also comprise relatively smaller amounts of WO2 located in the outer layer and on the top of the rods. The tungsten oxides are mixed with the minor amount of Al2O3 in the outmost region while the inner material of the nanorods is mostly hydroxylated tungsten oxide derived from the thermally modified WO3·nH2O oxide–hydroxide component. Likely, aluminum tungstate, Al2(WO4)3, is formed in the nanorods. The annealing in a vacuum results in increasing the portion of WO2 and decreasing the portion of hydroxylated oxide, the WO3 component being still dominating, at least at the surface region. The nanorods are free from any electrolyte- and substrate-derived impurities, such as metallic W, Ti, Al, Si, or P. A mechanism that explains the formation and chemical composition of the oxide nanorods is presented in Sections 4.1 and 4.2.
Fig. 7a shows the resulting diffractogram in the range of 20–90° 2θ angles of the as-anodized (not annealed) sample, as sketched in Fig. 3d. The main peak at 39.6° 2θ exhibits an asymmetry at high angles that can be explained neither by the instrumental effects nor by the presence of W only (cubic, space group (sg) Imm). We assume that the asymmetry is due to the presence of α-Ti (hexagonal, sg P63/mmc) in such a way that the reflection (011) of α-Ti is almost overlapped by the reflection (011) of W. It is known that α-Ti is a low temperature phase that transforms to β-Ti (cubic, sg Imm) at about 1155 K. By introducing this second phase (α-Ti), the asymmetry is easily modelled. The presence of α-Ti is also confirmed by a small broad peak at 35° 2θ produced by the (010) reflection of α-Ti. Both phases were corrected for preferred orientation, as would be expected by the synthesis process. The amount of α-Ti was estimated by the Rietveld method to be about 4.5%, high enough to produce an asymmetry effect of the main diffraction peak of W. The microstructure of both phases was estimated from peak broadening. We observed for the W phase an important contribution of the microstrain, e0, to the peak broadening that was estimated to be 3.43(5) × 10−3, whereas the contribution of the crystallite size to the peak broadening was of 68.3(8) nm. For α-Ti we considered only the crystallite size to the peak broadening resulting in 4.3(1) nm. We cannot estimate the microstrain contribution to the peak broadening of α-Ti because of the lack of well resolved peaks for this phase. We can consider that the crystallites of α-Ti are smaller than the crystallites of W. The microstrain detected for tungsten can be interpreted as a result of the synthesis process. Apparently, the two phases detected for this sample are associated with a portion of the substrate metals that have been produced by r.f. magnetron sputter-deposition and remain partly unoxidized after the anodic treatment. In the analyzed range, there is no evidence of peaks associated with any crystalline phases of Al2O3, TiO2, or WO3 (at the available detection limit). This implies that the oxides composing the anodic film are amorphous. These findings underline the importance of having high quality and purity precursor materials (Ti, W), with known crystalline structures and physically and electronically sharp interfaces, prepared via magnetron sputter-deposition technique for the successful and reproducible anodic synthesis of metal-oxide nanofilms.
For the air-annealed PAA-etched sample (sketched in Fig. 3f), the detected peaks are from the WO3 phase (monoclinic, sg P21/n, crystallite size 18.6 nm) and the WO2.9 phase (monoclinic sg P2/c, crystallite size 5.2 nm), additionally to the metallic α-Ti and W peaks originating from the substrate metals that remain unoxidized after the air-annealing treatment (Fig. 7c).
For the vacuum-annealed PAA-etched sample (Fig. 7b), the diffraction peaks are from the same WO2.9 phase, although the crystallite size is relatively bigger (6.8 nm) and, again, from the metallic α-Ti and W phases associated with the substrate metals.
Comparing the wt% ratio between the W and α-Ti phases in the as-anodized (21.2) and air-annealed (12.5) samples, one may conclude that the amount of metallic tungsten that remains after the anodizing is relatively smaller in the air-annealed sample, which is likely due to partial thermal oxidation of the tungsten layer. The crystallite size in the α-Ti increases from 4.3 nm to 7.7 and 6.8 nm due to the annealing, which corresponds to a typical impact of the recrystallization process. The microstrain (e0) for the W phase also shows a normal temperature-dependent behavior, decreasing from 3.43 × 10−3 to 2.96 × 10−5 and 2.57 × 10−5. Contrarily to the α-Ti phase, the crystallite size in the W phase appears to decrease in the annealed samples (45.2 and 57.3 nm) relative to the as-anodized sample (68.3 nm).
The XRD analysis reveals clearly that the amorphous TO in the as-anodized nanorods crystallizes due to the annealing at 550 °C. The formation of WO2.9 phase in the vacuum-annealed sample results partially from oxygen release into the gas phase at low pressures and from temperature-assisted diffusion of oxygen ions from WO3 towards the substrate and their dissolution in the tungsten layer. The same phenomena occur during the heating in air, although to a smaller extent, competing with the thermal oxidation of tungsten at the oxide/metal interface and, at a higher partial pressure of O2, filling the oxygen vacancies in the WO3. Thus, after cooling down the samples, the two monoclinic crystalline phases, WO2.9 (∼37 wt%) and WO3 (∼14 wt%) co-exist in the oxide nanorods. From comparison of the XPS and XRD results, it is likely that a portion of WO3 still remains amorphous, being mixed with amorphous Al2O3 and located at the surface layer. Another important finding is that a portion of the W/Ti bilayer remains unoxidized beneath and around the bottoms of the rods, in the amount of ∼57 and ∼45 wt% in the vacuum-annealed and air-annealed samples, respectively.
Fig. 8b and c shows the Bode diagrams recorded for the air- and vacuum-annealed samples. The EIS data for the air-annealed sample are best fitted with a circuit containing three R–CPE loops connected in series, showing the presence of three capacitive layers in the sample (Fig. 8b): one with a high parallel resistance (107 to 109 Ω cm2) and two others with low parallel resistances (103 to 105 Ω cm2). A constant phase element (CPE) was used in the circuit in order to account for frequency dispersion, and the effective capacitance was calculated and used for evaluation. From the analysis of the C(V), 1/C2(V), and R(V) dependences (linear 1/C2(V), high R increasing with the potential), we conclude that the capacitive layer with the highest resistance is consistent with a charge depletion layer that is thinner than the total film thickness and forms at the tops of the rods, as shown in Fig. 8a. The other capacitive layers are associated with the double layers at the sample surface and at the gold counter electrode (see ESI† for further evaluation and more discussion).33
The EIS data of the vacuum-annealed sample were fitted most satisfactorily with a circuit of one R–CPE loop, having an additional CPE in series with the resistance (Fig. 8c). One of the two time constants (the one being in parallel with the resistance) is certainly associated with a charge depletion layer at the top of the rods, due to their C(V), 1/C2(V), and R(V) behavior (see ESI† for more discussion). The C(V), 1/C2(V), and R(V) dependences associated with the space-charge layer behavior of the two samples are shown in Fig. 8d–f. Both samples are characterized by a positive slope in the Mott–Schottky plot (1/C2(V)), as expected for an n-type semiconductor. The air-annealed sample shows relatively smaller slope, suggesting an increased donor density, Nd, based on the Mott–Schottky equation,
(1) |
In contrast, the donor densities obtained by the EIS measurements appear to be of the same order of magnitude in the two types of the nanoarrays. Since no Mott–Schottky estimation of Nd for the WO2.9 phase is found in the literature, we assume that the formation of shear planes in the WO2.9 crystal structure may lead actually to elimination of the oxygen vacancies,38 thus causing a lower donor density, as expected from the oxide stoichiometry.
Fig. 9 Schematic model of oxide growth and ionic transport processes during the anodization/re-anodization of an Al/W bilayer as in Fig. 1: (a) the formation of TO protrusions at the Al2O3/W interface, (b) the formation of PAA-assisted TO nanorods (nanocapsules) via re-anodization of the W underlayer. |
During the re-anodizing (Fig. 1b), the W layer is further consumed and new, rod-like oxide continuously forms and is directed into the pores via cross-migration of W6+, Al3+, and O2− ions, with the expanding of the pre-existing migration pathways in the alumina barrier layer. The adjacent aluminum is oxidized slowly during the re-anodizing, and is completely consumed only when the potential reaches about 350 V. The slow oxidation rate of the adjacent aluminum is an explanation why the TO nanorods grow well separated by the remaining tungsten metal till the end of the re-anodization process. Due to the differences in ionic conduction between the outer and inner parts of the alumina cells,18 the tungsten and aluminum cations migrate within a ‘contaminated’ part of the alumina cell wall, which decides the outer shape (diameter) of the rods and results in the mixed composition of the outer layer (WO3 + Al2O3). Furthermore, aluminum tungstate Al2(WO4)3 may form due to reaction of WO3 with Al2O3, as derived from the XPS analysis.
The development of anodic tungsten oxide above and beneath the film/metal interface is determined by a combination of the WO3/W volume expansion factor, the transport numbers for tungsten species, and the ratio of ionic resistances of the TO and alumina encircling the columns.41 Considering a large Pilling–Bedworth ratio (PBR) of 3.6 for W/WO3 and even suggesting an increased transport number for W6+ cations of ∼0.48,18 it is not obvious why such a large volume of the oxide forms above the Al2O3/W interface, i.e. inside the pores. In our opinion, the explanation lies in the difference in composition of the outer and inner material of the rods. While the outer layer of the rods is mainly composed of WO3, WO2, and Al2O3, the inner material consists of tungstic acid WO3·nH2O, which has a flimsy structure and obviously larger PBR relative to WO3. Moreover, it is known that, in neutral and especially acidic aqueous solutions, aluminum tungstate Al2(WO4)3 may give the heteropoly acids and polyoxometalate anions.43 An unstable, very soluble metatungstate anion, [H2W12O40]6−, is formed; the inclusion of a different atom such as aluminum or phosphorus in place of the two central hydrogens in metatungstate may produce large molecules, for example phosphotungstic acid H3PW12O40,44 which might also contribute to expanding the material inside the rods.
The ‘caps’ that close the rods or capsules (Fig. 9) prevent the inner material from being dissolved already during the re-anodizing process. Likely, the caps are first developed at the commencement of re-anodizing and then remain on the surface of the oxide nanorods. It is not immediately obvious how the caps move outward when the rods grow up. A possible interpretation of this paradoxical feature is to consider the difference in the electrochemical properties of the caps and the inner material composing the rods. From the XPS results, the caps contain or may be mostly composed of tungsten suboxide WO2, which prevents outward migration of W6+ ions and makes the growth of anodic TO at the electrolyte/film interface impossible or negligible. If this is the case, the growth of the rods occurs merely due to inward migration of O2−, and OH− ions and electrolyte-derived species. Thus, the oxide grows mainly under the caps, pushing the caps outward, similarly to the situation described by Habazaki et al.45 for compact anodizing of Al–Hf alloys.
It is known that tungstic acids (WO3·nH2O) decompose already at about 200 °C giving amorphous WO3 or resulting in monoclinic WO3 at 400 °C.15 However, the XPS analysis performed in the present work undoubtedly shows the presence of OH-groups in the composition of the TO nanorods annealed at 550 °C. According to Shpak et al.,6 OH and H2O may remain only in the annealed nonstoichiometric WO3−x oxides because the oxygen vacancies may be filled by OH-groups, and their amount is proportional to the degree of nonstoichiometry (x-value). Structurally, the W5+ cation should be in the center of an octahedron built up of five O2− and one OH− ion.6 The result can be expressed as Wx5+W1−x6+O3−x(OH)x, where x is the number of hydroxyl groups that fill the oxygen vacancies.6
A modified point-defect model46 involves the formation and/or annihilation of hydroxyl vacancies, at the film/metal and solution/film interfaces, respectively. The experimentally determined values of the oxygen vacancies and hydroxyl vacancies diffusivities in the passive films appeared to be of the same order of magnitude.46 Thus, one may expect that the hydroxylation of the TO nanorods impacts substantially their chemical, structural, and electronic properties. For instance, it has been reported that OH− anions that are present in TOs in enlarged amounts greatly influence catalytic and electrochemical activity of the oxides.47 The compositional-structure-functionality of the TO nanoarrays assembled in MSM microcells will be described in a future study.
(2) Mott–Schottky analysis of an array of TO nanorods grown in the alumina pores at 400 V revealed n-type semiconductor behavior with a carrier density of 7 × 1019 and 3 × 1019 cm−3 for the air- and vacuum-annealed samples, associated with a charge depletion layer of about 8 and 10 nm, respectively, at the tops of the nanoarrays.
(3) The advantageous rod-like or tube-like morphologies, chemical composition, interfacial chemistry, and electrical/semiconducting properties of the metal-substrate-separated TO nanoarrays developed here are expected to bring substantial benefits for use as photoanodes for solar-driven water oxidation48 or basic elements or supports for emerging 3-D micro- and nano-sensors.23,49
Footnote |
† Electronic supplementary information (ESI) available: Details of Mott–Schottky measurements, XRD peak quantitative analysis, structural data used from the ICSD database, refined cell parameters, crystallite size, microstrain, preferred orientation correction, and calculated wt% for each phase. See DOI: 10.1039/c6ta02027e |
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