Juho Antti
Sirviö
*a,
Miikka
Visanko
a,
Juha P.
Heiskanen
b and
Henrikki
Liimatainen
a
aFiber and Particle Engineering, University of Oulu, P.O. Box 4300, FI-90014, Finland. E-mail: juho.sirvio@oulu.fi
bResearch Unit of Sustainable Chemistry, University of Oulu, P.O. Box 3000, FI-90014 Oulu, Finland
First published on 29th March 2016
Reinforcing, surface-functionalized cellulose nanocrystals (CNCs) with photoactive groups were obtained from wood cellulose fibers using sequential periodate oxidation and a “click-type” reaction between aldehyde groups and p-aminobenzoic acid in an aqueous environment, followed by mechanical disintegration. In the solution state, CNCs exhibited very high UV-absorption properties, especially in UVA and UVB regions (100% absorption was achieved with only 0.1% of CNCs) and high transparency in the visible light region (around 90% with 0.1% of CNCs). The fabricated CNCs functioned as lightweight-reinforcing fillers with high UV-absorption capability when incorporated into a poly(vinyl alcohol) (PVA) matrix. Complete UVA and UVB opacity of the nanocomposite was achieved using 10% of CNCs while simultaneously retaining over 80% transparency over the whole visible light spectrum. In addition, up to 33% and 77% higher tensile strength and modulus, respectively, were achieved using 10% of CNCs compared to pristine PVA. This result presented a unique way to produce multifunctional CNCs to be incorporated into nanocomposite structures instead of metal nanoparticles. These CNCs are supposed to be suitable for many applications requiring high visible light transparency and blocking of UV radiation.
Nanocellulose, which can be isolated from numerous cellulosic sources, is a relatively novel class of biomaterials.11 Long cellulose nanofibers (CNFs) are mostly obtained by mechanical disintegration of natural or chemically modified cellulose fibers.12 Short and rod-like cellulose nanocrystals (CNCs) are produced by acid hydrolysis of amorphous parts of cellulose.13 Several acid-free methods of CNC production also exist.14–17 Both CNFs and CNCs are promising materials for many high-end applications, as they are lightweight, biodegradable, have a large surface area, and are produced from cellulose, which is a renewable and abundant biopolymer.18 They are also relatively nontoxic, although their toxicity depends on the production method (i.e., the chemistry applied during the preparation).19
Due to the lightweight and high strength of CNFs and CNCs, they have been studied as organic filler materials for synthetic and natural nanocomposites.20 So far most of the research has concentrated on improving the mechanical properties of nanocomposites by exploiting the high reinforcing effect of nanocellulose. However, the potential of nanocellulose as a bifunctional UV-absorbing and reinforcing filler in composites has not been widely reported. UV-absorbing nanocomposites containing CNCs with lignin21 and CNFs with ZnO nanoparticles22 have been produced, but their UV absorption was based on the presence of lignin or ZnO nanoparticles. Postchemical polymerization of CNCs with polyrhodanine was shown to alter visible light absorption properties of CNCs depending on the pH and polyrhodanine-functionalized CNCs were proposed as pH indicators.23 A CNF aerogel with photoswitchable water absorption properties was studied, but the photoactive properties of the gel were due to a TiO2 coating.24
Herein, we report the fabrication of photoactive CNCs based on a “click-type” reaction between p-aminobenzoic acid (PABA) and periodate-oxidized cellulose. CNCs were then used in nanocomposite films together with poly(vinyl alcohol) (PVA) as the polymer matrix. The aim of the study was to investigate the properties of CNCs produced by this method and their use as a UV absorbing reinforcement agent for PVA. In particular, the effect of the amount of CNCs (0–10%) on the properties of PVA was investigated.
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It should be noted that due to the Co Kα radiation source, the cellulose peaks have different diffraction angles compared to results obtained with the Cu Kα radiation source.
According to the elemental analysis of nitrogen, the PABA group content of PABAC was 0.43 mmol g−1, indicating that around 12% of the aldehyde groups reacted with PABA. The aldehyde-modification degree was similar to previously reported values for alkylamine-modified30 and bisphosphonate-modified CNCs31 obtained by reductive amination of DAC. However, unlike CNCs obtained by reductive amination, the residual aldehydes are not converted to hydroxyl groups but instead appear as free aldehydes or bound to water or hydroxyl groups of cellulose in hydrate or hemiacetal functionality, respectively.32 The residual aldehydes can be utilized in further surface modification (attachment of other chemical groups, such as cross-linking with diamine,33 or as reducing groups in nanoparticle synthesis34). In addition, aldehydes might also serve as reactive groups for cross-linking with the polymer matrix (amine35 or hydroxyl groups25 containing polymers, see the results of the tensile strength measurements below). It should be noted that the residual aldehydes may decrease the stability of cellulosic materials as aldehydes containing cellulose is alkaline labile;36 however, no significant effect on the thermal stability has been observed for DAC.37
Chemical modification of cellulose with PABA was studied using diffusion reflectance infrared Fourier transform spectroscopy (DRIFT). After periodate oxidation, a typical CO stretching vibration band of aldehyde was observed at a wavenumber of 1730 cm−1 (Fig. 1b).32 This band disappeared after modification with PABA, indicating that the aldehydes reacted with amines to form imines. As shown by an elemental analysis, the aldehydes were only partly modified by PABA, and the remaining aldehydes were masked by the formation of hemiacetals or hydrates after the reaction with hydroxyl groups of cellulose or water, respectively.32 Aromatic in-ring C–C stretching vibration was seen at 1606 cm−1, whereas asymmetric vibration of deprotonated carboxylic acid was observed at a wavenumber of 1547 cm−1. Characteristic aromatic imine bond vibration was observed as a shoulder around 1640 cm−1.38 This is also the wavenumber of the typical water band observed in cellulose-based materials, which most likely caused the poor separation of the imine band. The shoulder might also be superimposed on the remaining aldehyde and imine bands.
PABA modified CNCs were also studied using 1H NMR spectroscopy. The local zoom of the 1H NMR spectrum (4.00–9.00 ppm) is presented in Fig. 1c. Typical obscure cellulose proton signals are observed at δH 4.31, 4.70 and 5.44 ppm.16 The aryl proton signals of the PABA substituent can be observed as two clear doublets at δH 6.50 and 7.58 ppm. Moreover, the sharp singlet at δH 8.54 ppm is assigned to the imine proton39–41 which confirms the presence of a covalent bond between the PABA substituent and cellulose backbone.
After chemical modifications, a 1% PABAC suspension was prepared, and the pH was adjusted to 7 prior to liberation of the CNCs through mechanical disintegration of the modified cellulose. Due to the presence of ionized carboxylic acid groups, the PABAC disintegrated easily to CNCs. The ionized carboxylic acid groups created repulsion between the cellulose fibers, improving the disintegration efficiency. The TEM images presented in Fig. 2 confirm the formation of CNCs after the mechanical disintegration of the PABA-modified cellulose. The width and length of PABAC nanocrystals (PABA-CNCs) were 14.07 ± 6.09 and 177.98 ± 53.31 nm, respectively. The formation of short CNCs instead of CNFs has previously been reported to occur after the disintegration of chemically modified DAC with an initial aldehyde content higher than 2 mmol g−1.31 Individualization of CNCs is thought to be due to the erosion and dissolution of amorphous regions of cellulose fibers during chemical modification (during both periodate oxidation and reaction with PABA). This leads to the formation of short CNCs after mechanical disintegration.31
Based on the WAXD measurements, CrI of the PABA-CNCs was 56% (CrI of the original pulp was 57%42). CrI of PABA-CNCs was similar to the results obtained previously with amino-modified CNCs (53–57%)16 and slightly higher compared to that of bisphosphonated CNCs (42%).31 This indicates that PABA modification has a similar effect on the crystallinity of cellulose fibers compared with reductive amination, which has been used previously to attach functional groups to CNCs.
In the literature, functional nanocelluloses are often obtained by postchemical treatment. Such treatment may involve solvent exchange and cumbersome and energy-demanding purification of nanosized cellulose entities. The nanocellulose functionalization approach proposed herein uses only water as the solvent, and the desired functional groups can be attached to cellulose prior to its disintegration. Thus, the approach has a number of advantages compared to existing nanocellulose functionalization methods.
The optical properties of the PABA-CNCs dispersed in water (0.1–0.5%) were studied using a UV-Vis spectrometer (Fig. 3a). In the visible light range (380–800 nm), the transmittance of the PABA-CNC suspension (0.1%) surpassed 85%, which is similar to that of CNCs obtained by sequential periodate and chlorite oxidation25 and significantly higher than that of alkylaminated CNCs16 obtained after reductive amination of DAC. At different concentrations of PABA-CNCs (0.1–0.5%), the transmittance decreased, but it still exceeded 63%, even at a concentration of 0.5% and a wavelength of 380 nm. The results demonstrate the good uniformity and homogeneous nature of the suspensions of PABA-CNCs. The visual appearance of the CNC solutions at different PABA-CNC concentrations is presented in Fig. 3c.
In contrast to nanocellulose produced by periodate oxidation, a sharp decrease in the transmittance (i.e., strong absorption) of the PABA-CNCs was observed below a wavelength of around 340 nm at a concentration of 0.1% (Fig. 2a). A small increase in the transmittance was observed around 280 nm (UVC region). This phenomenon was more visible in the absorption spectra, as shown in Fig. 3b (logarithmic scale). The absorption gradually increased in the UVC region in accordance with an increase in the PABA-CNC concentration, reaching a maximum at a concentration of 0.4%.
The transparency and absorption of the PABA-CNCs were compared to those of reference CNCs (Ref-CNCs), which were fabricated via chlorite oxidation of DAC.25 The transmittance of the reference CNCs was more than 80% (Fig. 2a), even at the lower end of the spectrum (240 nm). The results clearly show that the incorporation of PABA groups into the cellulose results in the formation of CNCs with strong UV-absorption properties. The visual appearance of the 0.5, 0.4, 0.3, 0.2, and 0.1% PABA-CNCs and 0.1% reference CNC solutions is presented in Fig. 3c.
The feasibility of PABA-CNCs as lightweight bifunctional UV-active reinforcing agents for polymeric materials was studied using poly(vinyl alcohol) (PVA). Different amounts of PABA-CNCs (0.5–10% with respect to the mass of PVA) were dispersed in PVA solutions, followed by solvent casting and drying to obtain self-standing nanocomposite films. The transmittance of the films containing the different amounts of PABA-CNCs is presented in Fig. 4a. At the high end of the visible light region (600–800 nm), the addition of the PABA-CNCs to PVA had only a minor effect on the transmittance. For example, the transmittance of the film containing 0.5% of filler was identical to that of the pure PVA film. At the low end of the visible light spectrum (380 nm), the transmittance of the film with 10% of PABA-CNCs was around 80%, indicating that a minimal amount of visible-light absorption or scattering occurred due to the presence of the PABA-CNC fillers. The visual appearance of the pure PVA film and PVA film with 5% of PABA-CNC is presented in Fig. 4b.
Similar to the PABA-CNC solution spectra, a sharp decrease in transmittance was observed in the UVA region (Fig. 4a). The lowest transmission of the PABA-CNC-containing films was at 280 nm. At this wavelength, the transmittance of pure PVA was 70%, whereas the transmittance of the PABA-CNCs varied from 43–0%, depending on the concentration of the CNCs. The transmittance of the PABA-CNC-containing film increased in the UVC region, with the maximum transmission observed at around 240 nm, but it was still significantly lower than that of the pure PVA film. For example, the transmission of the films containing 0.5% and 10% of PABA-CNCs was 54% and 12%, respectively, vs. 70% for the pure PVA film. Consequently, the PABA-CNCs functioned as efficient fillers for UV absorption when incorporated into the PVA films, particularly in the UVA and UVB regions. The latter is important because UVA wavelengths are not absorbed by the ozone layer. The increase in the transmittance in the UVC region strongly indicates that the UV absorption was due to the incorporation of the PABA groups into the cellulose and not light absorption or light scattering by aggregation of CNCs that may have formed during the film preparation. UV absorption properties of PABA-CNC reinforced PVA films were similar to those of ZnO-nanoparticle–CNF22 and lignin–CNC21 composites. However, with PABA-CNCs, slightly higher UV light selectivity over visible light was observed.
The mechanical properties of the PVA films improved when the PABA-CNCs were used as fillers. The tensile strength is shown in Fig. 5a. There was no significant difference in the tensile strength when 0.5% and 1% of PABA-CNCs were used, but the tensile strength gradually increased when the amount of PABA-CNCs was increased from 1% to 10%. Compared to pristine PVA, 33% higher tensile strength was obtained using 10% PABA-CNCs. The tensile strengths were only slightly lower than those reported previously using reactive CNCs (RCNCs) obtained from partially carboxylated DAC containing residual aldehydes (46 MPa vs. 50 MPa).25 The results indicate that the residual unreacted aldehydes of PABA-CNCs functioned as cross-linking agents, resulting in improved mechanical properties. The reinforcing effect of the PABA-CNCs was similar or even higher than that reported for other nanocelluloses.43
The modulus of the PABA-CNC-reinforced PVA increased as a function of the amount of filler added (Fig. 5b), with up to a 77% higher modulus achieved using 10% of PABA-CNCs, although some variation occurred. The increase in the modulus was slightly lower than that reported previously for RCNCs,25 possibly due to the bulky PABA groups vs. the small carboxylic acid groups, but it was well in line with that found in the literature.43 The tensile testing demonstrated that in addition to the novel UV-absorption properties, PABA-CNCs provided a good reinforcing effect to the PVA-films.
Fig. 5c presents a scheme depicting the action of the reinforced composites containing the UV-absorbing PABA-CNCs. The UV-absorption properties of materials, such as those studied in the present work, are important in several areas, such as when good UV blocking and mechanical strength are required, for example, in contact lenses and sunglasses. Although the utilization of cellulose-based materials under high moisture conditions is limited, the PABA-CNCs described in the present work could be used, for example, as a filler in laminated materials. The incorporation of photoactive CNCs into natural-based and/or biodegradable polymers could enhance the transparency and UV-absorption properties of materials, whereas a thin-layer hydrophobic laminate could improve the moisture resistance. Surface hydrophobization of photoactive CNC-containing composites with a thin layer of hydrophobic monomers could also be used to improve the moisture resistance of PABA-CNC containing materials. In addition to healthcare applications, photoactive CNCs could function in the preservation of plants as the decrease of the ozone layer and therefore the increase in passing of UV waves, especially UVB, might affect the gene stability of plants.44 Incorporating photoactive CNCs into composites and laminated materials used in greenhouses could help to protect UV-induced plant damage. The excellent mechanical properties of the photoactive CNCs developed in the present work illustrate the feasibility of PABA-CNCs as a filler, especially in load-bearing structures in greenhouses or in everyday wearables, such as sunglasses.
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