Salvador
Eslava
*a,
Anna
Reynal
b,
Victoria G.
Rocha
c,
Suelen
Barg
d and
Eduardo
Saiz
c
aDepartment of Chemical Engineering, University of Bath, Bath BA2 7AY, UK. E-mail: s.eslava@bath.ac.uk
bSchool of Science and Engineering, Teesside University, Middlesbrough TS1 3BA, UK
cCentre for Advanced Structural Ceramics, Department of Materials, Imperial College London, London SW7 2BP, UK
dSchool of Materials, University of Manchester, Oxford Rd, Manchester M13 9PL, UK
First published on 7th March 2016
The nanostructure optimisation of metal oxides is of crucial importance to exploit their qualities in artificial photosynthesis, photovoltaics and heterogeneous catalysis. Therefore, it is necessary to find viable and simple fabrication methods to tune their nanostructure. Here we reveal that graphene oxide flakes, known for their nano- and two-dimensionality, can be used as a sacrificial support to replicate their nano- and two-dimensionality in photocatalytic titania. This is demonstrated in the calcination of Ti16O16(OEt)32 polyoxotitanium clusters together with graphene oxide flakes, which results in pure titania nanoflakes of <10 nm titania nanoparticles in a two-dimensional arrangement. These titania nanoflakes outperform the titania prepared from only Ti16O16(OEt)32 clusters by a factor of forty in the photocatalytic hydrogen production from aqueous methanol suspensions, as well as the benchmark P25 titania by a factor of five. These outcomes reveal the advantage of using polyoxotitanium clusters with graphene oxide and open a new avenue for the exploitation of the vast variety of polyoxometalate clusters as precursors in catalysis and photovoltaics, as well as the use of graphene oxide as a sacrificial support for nanostructure optimisation.
Polyoxotitanium clusters, also called cages, of the type TixOy(OR)z (OR = alkoxide) are currently receiving much attention for their use as well-defined precursors in the formation of metal oxides with great potential in photovoltaics and catalysis.10–24 Novel synthetic routes have extended the family and achieved a wide variety of heterometallic oxo clusters containing Fe, Cu, Co, and Ni of the type TixOy(OR)zMmXn (OR = alkoxide; M = main group transition metal or lanthanide; X = anion such as a halide).16–18 Exploiting the full potential of these polyoxometalate clusters as precursors for the preparation of highly crystalline nanostructured metal oxides requires finding simple methods or strategies to achieve their full oxidation and crystallisation while obtaining the desired morphology and texture for the final application.
Graphene oxide (GO) is a flat monolayer of carbon atoms bearing oxygen-containing functional groups and having a unique nano- and two-dimensionality.25 Unlike graphene, GO can be dispersed in different solvents due to its functional organic groups (epoxides, hydroxyls and carboxylic groups), which permit its utilisation in wet chemical processes.26 It is typically used as a precursor to reduced graphene oxide (RGO), a chemically derived graphene,26 which has been used in the formation of heterojunctions with photocatalysts to minimise electron–hole recombination by electron transfer between the photocatalyst and the RGO.27–33 However, the formation of high quality heterojunctions with oxide photocatalysts is hampered by a trade-off between the photocatalyst and the RGO formation: on one hand, the photocatalyst precursors need to be annealed in an oxidising atmosphere for complete oxidation and crystallisation, and on the other hand, the GO needs to be annealed in a reducing atmosphere to restore the sp2 bonding structure and to be conductive. For this reason, most RGO-photocatalyst heterojunctions are typically prepared by solvothermal treatment at temperatures not higher than 200 °C. This trade-off compromises the enhancement of the photocatalytic performance with respect to the single photocatalyst and the utilisation of RGO in the devices' fabrication.
In this paper, we reveal another use of graphene oxide, as a sacrificial support, and demonstrate that this facilitates exploiting the polyoxometalate cluster Ti16O16(OEt)32 as the precursor for the formation of titania with a unique optimised nanostructure. We show that the formed titania, despite not containing GO in its final version, replicates the GO shape, being arranged in a two-dimensional arrangement as nanoflakes. These titania nanoflakes clearly outperform the benchmark P25 titania by a factor of five in solar hydrogen generation with methanol as a hole scavenger. This strategy offers new ways to exploit both the plethora of polyoxometalate clusters as precursors for solar-to-fuels photocatalysts and graphene oxide's two-dimensionality as a unique sacrificial support.
Ti16O16(OEt)32 clusters were prepared by a well-established synthesis method, as reported previously.34 Briefly, 14 mL of Ti(OEt)4 (Alfa Aesar, 99+%), 14 mL of anhydrous ethanol (Sigma Aldrich) and 600 μL of doubly deionised water were placed in a 45 mL Teflon-lined stainless steel autoclave and heated to 100 °C for 14 days. Slow cooling to room temperature gave mm- and cm-size colourless crystals of Ti16O16(OEt)32 clusters (∼60% yield). Elemental analysis (wt%) calculated for C64H160O48Ti16: C 31.2, H 6.5; found: C 31.3, H 6.5.
Graphene oxide (GO) was prepared by oxidation and exfoliation of graphite, using a modified Hummer's method.35 Briefly, 10 g of 100–500 μm graphite particles (Sigma Aldrich) was oxidised in a mixture of 620 g of 95% sulfuric acid, 7.5 g of sodium nitrate and 45 g of potassium permanganate under vigorous overhead stirring. Overheating was avoided with a cooling jacket at 10 °C. After 3 h reaction, 40 mL of doubly deionised water was added and the mixture was kept at room temperature under vigorous stirring for 3 days. Next, 1 L of doubly deionised water and 30 g of aqueous hydrogen peroxide (30% wt) were slowly added to stop the reaction. The GO was then washed by diluting, centrifuging and redispersing in doubly deionised water at least ten times. Finally, the GO was freeze-dried for storage. Elemental analysis (wt%) found: C 42.6, H 0.9, N 1.0.
Two types of titania particles were prepared. For the preparation of the first type, 1 g of Ti16O16(OEt)32 clusters was dissolved in 10 mL of anhydrous tetrahydrofuran (THF). 0.031 g of GO (3% of final solid weight) was dispersed in 10 mL of THF by alternating sonication and stirring for 3 h. Both samples were mixed dropwise under vigorous stirring, and kept under stirring for 10 min. The solvent was then evaporated under stirring in an oil bath at 70 °C. The mixture was further dried in an oven at 70 °C overnight. Finally, the dried mixture was heated with a ramp rate of 10 °C min−1 to 450 °C and kept at this temperature for 1 h. It should be noted that at this temperature, most of the GO is sacrificed and Ti16O16(OEt)32 clusters are oxidised to titania (TiO2). The same procedure for dissolving the Ti16O16(OEt)32 clusters, drying and calcining was followed to prepare a second titania sample, but this time without the addition of the GO. No co-catalysts, e.g. Pt, were used in the syntheses or photocatalytic tests.
Two types of titania particles were prepared by dissolving Ti16O16(OEt)32 clusters in THF solvent with or without the addition of GO, drying and then calcining at 450 °C. These conditions were used to ensure the sacrifice of the GO and the oxidation of Ti16O16(OEt)32 clusters to titania (TiO2). The photocatalytic hydrogen production of these titania particles was tested in 20% vol. aqueous methanol solution while irradiating with a solar simulator. Fig. 2 shows the hydrogen production rate vs. time measured at the outlet of the photocatalytic reactor and Table 1 shows the averaged hydrogen production rate. The titania prepared from only Ti16O16(OEt)32 clusters produces 5.5 μmol H2 g−1 h−1. The photocatalytic response of the benchmark P25 titania was also tested in the same conditions for comparison. P25 titania produces 42.8 μmol H2 g−1 h−1, showing that the titania prepared by dissolving, drying and calcining at 450 °C Ti16O16(OEt)32 clusters is of inferior performance. We reveal, however, that dissolving, drying and calcining Ti16O16(OEt)32 clusters leads to a titania far superior to P25 titania if clusters are supported on GO before drying and calcining. Fig. 2 shows that the titania following this approach produces 223.8 μmol H2 g−1 h−1, five times more than P25 titania and forty times more than titania prepared from only Ti16O16(OEt)32 clusters (Table 1). Thus, the combination of Ti16O16(OEt)32 clusters and GO for the synthesis of titania appears to be crucial. Further experiments were performed in order to shed some light on these outcomes.
Sample | H2 production (μmol g−1 h−1) | BET surface area (m2 g−1) | Carbon content (% wt) | ζ-Potential (mV) |
---|---|---|---|---|
Titania from Ti16O16(OEt)32 | 5.5 (±0.6) | 24 (±2) | 1.3 (±0.1) | −29.0 (±1.5) |
Titania from Ti16O16(OEt)32–GO | 223.8 (±11) | 62 (±3) | 0.61 (±0.03) | 0.7 (±8.3) |
P25 titania | 42.8 (±6) | 55 (±3) | <0.1 | −0.3 (±1.0) |
SEM and TEM images of the different titania particles are shown in Fig. 3. The titania prepared from only Ti16O16(OEt)32 clusters has a particle size in the micrometre range, with large particles with a diameter >5 μm (Fig. 3a). TEM shows that these μm size particles consist of globular aggregates of 12 ± 3 nm nanoparticles (Fig. 3b). When the GO is used with Ti16O16(OEt)32 clusters, the diameter of the final titania particles decreases to 8 ± 3 nm and they are mostly arranged as flakes similar in shape to the original GO flakes (Fig. 3c–e). These titania nanoparticles are 3 times smaller than P25 titania particles, which are 20–35 nm in diameter (Fig. 3f and g). The smaller particle size and consequently higher surface area is in line with the higher photocatalytic hydrogen production rate (Fig. 2). Moreover, their arrangement in two-dimensional flakes can help to minimise the light shielding and therefore improve the photocatalytic performance. Practically no GO is found on the SEM or TEM inspection of this titania (only very few fragments were observed), so in the current calcination conditions, the GO must have completely gasified to oxidised species such as CO2 and CO. The absence of graphene derivatives in the prepared titania is further confirmed by Raman spectroscopy (Fig. S2 in ESI†).
The crystalline phase of the prepared titania powders is pure anatase, unlike P25 titania, which is approx. 80% anatase and 20% rutile (Fig. 4). Table 1 shows the carbon content, measured by elemental analysis. Unlike P25 titania, which is known to be prepared in an oxy-hydrogen flame (temperatures up to ∼2000 °C),36 occluded carbon is expected in these titania powders prepared at 450 °C. The titania prepared from only Ti16O16(OEt)32 clusters contains 1.3 ± 0.1% wt occluded carbon. The addition of the GO to the synthesis procedure lowers the carbon content to 0.61 ± 0.03% wt. This indicates that supporting the Ti16O16(OEt)32 clusters on GO, known for being two-dimensional and with a high surface area,37,38 substantially facilitates the air exposure of titania precursors and therefore their oxidation and/or conversion to titania (TiO2) during the calcination.
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Fig. 4 X-ray diffraction patterns of titania powders prepared by dissolving, drying and calcining Ti16O16(OEt)32 clusters, with or without GO, and P25 titania. A: anatase; R: rutile. |
The titania powders were characterised by N2 adsorption (Fig. 5) and their surface area was calculated using the BET method and reported in Table 1. The lowest surface area is reported for the titania prepared from Ti16O16(OEt)32 clusters, 24 m2 g−1, in agreement with its relatively poor performance in the photocatalytic hydrogen production. The addition of the GO to the synthesis procedure increases the final powder surface area, which more than doubles to 62 m2 g−1. For comparison, P25 titania has a surface area of 55 m2 g−1. Comparison of the surface areas with the hydrogen production indicates that the higher the surface area, the higher the photocatalytic hydrogen production. However, the relation is not linear, so other factors such as nanoparticle size and aggregate shape & size also influence the final performance.
Together with the surface area and particle size, the shape and size of particle agglomerates in the reacting suspensions are also critical in determining the photocatalytic activity because they strongly affect the suspension of the particles as well as their light scattering and absorption. Titania powders prepared from only Ti16O16(OEt)32 were coarse and difficult to disperse in water and methanol, despite sonication and stirring. However, the titania powders prepared from Ti16O16(OEt)32 and GO dispersed very easily in water and methanol, similarly to P25 titania. Laser beam scattering analysis was carried out to provide insights into the dispersion of these particles in water. The size range of analysis for laser beam scattering is typically above 0.2 μm for equivalent-spherical particles. The number-weighted equivalent-spherical particle size distributions show that the titania prepared from Ti16O16(OEt)32 clusters, with or without GO, reaches smaller particle or agglomerate sizes in suspension compared to P25 titania, with a monomodal distribution with a maximum at 0.36 μm compared to a bimodal distribution with maxima at 0.41 and 2.2 μm for P25 titania (Fig. 6a). Unlike a number-weighted distribution where each particle is given equal weighting irrespective of its size, in a volume-weighted distribution, the intensity is proportional to (radius),3 so larger particles hold higher weight than smaller particles in the distribution.39Fig. 6b shows the volume-weighted equivalent-spherical particle or agglomerate size distributions in suspension. All types of titania, including P25, contain agglomerates or particles in the micrometre range, with their main size distribution centred between 5 and 50 μm. P25 titania nanoparticles are aggregated to agglomerates with a broad size distribution centred at 6 μm. The titania prepared from Ti16O16(OEt)32 clusters contains particles or agglomerates with a wide distribution centred at 15 μm and smaller particles or agglomerates down to 0.25 μm. When GO is added to the synthesis procedure, the distribution maximum of the resulting titania particles or agglomerates decreases from 15 to 5 μm, while keeping particles down to 0.25 μm. A few agglomerates are present above 100 μm and the addition of GO to the synthesis procedure does not seem to affect them. In summary, the laser beam scattering confirms the benefits of adding GO to the formation of photocatalytic titania, leading to a titania easier to disperse and irradiate in aqueous suspensions because of finer particle or agglomerate size.
The ζ-potential, or electrokinetic potential, is related to the colloidal properties of particle suspensions and the particle size. Suttiponparnit et al. demonstrated in a set of titania samples with different particle sizes that the ζ-potential becomes more positive for smaller particles at any pH.40 The titania prepared from Ti16O16(OEt)32 clusters in 20% vol. aqueous methanol suspensions (neutral pH) have a ζ-potential around −30 mV, which becomes more positive when GO is used in the synthesis (Table 1). In the case of titania prepared from Ti16O16(OEt)32 together with GO, the ζ-potential is around 0 mV, like that of P25 titania. This demonstrates another clear effect of GO as a sacrificial support on the final colloidal properties of the resulting titania and in decreasing the particle size.
SEM images, Raman spectroscopy and XRD show no signs of GO or its reduced version (reduced GO, RGO) in the final titania. In photocatalytic composites or hybrids published in literature involving GO, the GO is typically reduced to RGO by solvothermal treatment to temperatures around 200 °C.27–33 Wrinkled flakes are easily observed by SEM in these composites or hybrids, and Raman signals are assigned to C sp2. RGO is not completely transparent, so it compromises the light irradiation of the photocatalyst composites or hybrids, but it is reported that by using limited amounts of RGO (<3% wt), the shielding effect is overcome by minimised electron–hole recombination.27 In this work, the synthesis conditions (with temperatures reaching 450 °C) result in the sacrifice of the GO, which appears to not be needed in its reduced form to obtain a final titania with enhanced photocatalytic performance. GO's role here is to support or template the formation of nanostructured (<10 nm) particles from Ti16O16(OEt)32 decomposition and their arrangement on flakes or layers, which maximises the available surface for light irradiation and photocatalysis. Ti16O16(OEt)32 clusters must have anchored on GO flakes by the reaction of hydroxyls on GO basal planes and carboxylic groups on GO edges with the labile terminal ethoxides on the clusters, whose reactivity has been previously demonstrated.19 Anchoring on GO ensures proper supporting/arrangement of the clusters in two dimensions, leading to a high density of titania nanocrystals arranged on the flakes. The GO therefore avoids dominant arrangement into μm-size globular structures during calcination, where much of the resulting titania would be shielded.
It is generally believed that P25 titania and other types of rutile-anatase titania provide better photocatalytic performance compared with single-anatase titania due to two factors: (1) the slower recombination resulting from charge stabilisation by electron transfer between phases and (2) the smaller band gap of rutile, which allows more photoexcitation by visible light.41 However, it is noted here that a pure anatase titania outperforms mixed-phase P25 titania (Fig. 4). This provides evidence that other factors such as morphology, particle size, dispersability and surface area can have a profound effect on the final performance and should also be considered.
These are encouraging results, given that there are many homo- and hetero-metallic oxo alkoxo clusters that remain unused as precursors in photocatalysis, photovoltaics, heterogeneous catalysis and energy applications. The use of GO as a sacrificial support provides a viable and rapid strategy to effectively calcine these precursors and obtain a metal oxide or a mixed metal oxide with nanostructured dimensions and optimised light and reactants' exposure. This opens the door to syntheses of two-dimensional materials with enhanced properties. The many oxygen groups in GO (epoxides, carboxylic groups and hydroxyls) provide anchoring sites for metallic oxo alkoxo clusters, which can facilitate its uniform dispersion/attachment on two-dimensional flakes and limit grain growth during calcination. GO is shown here to easily decompose at 450 °C in air within 1 h, likely due to its two-dimensional shape with atomic thickness. Other carbon supports will not imprint the two-dimensional shape, lack anchoring groups and could require higher temperatures and/or longer calcination times for the combustion,42,43 which could compromise the surface area, particle size and dispersability in water of the metal oxide. We have confirmed that at higher temperatures, such as 550 °C for 1 h, the resulting titania from Ti16O16(OEt)32 clusters and GO was aggregated and did not disperse well in water and methanol, therefore, there is an important equilibrium to attain between the sacrifice of the support and the titania formation (i.e., the nucleation and growth of the titania, or in other words, the oxidation of the polyoxotitanium clusters and crystallisation). The use of a cluster with a high degree of condensation (i.e. oxo/Ti ratio, 1 in Ti16O16(OEt)32) favours the formation of fine titania particles at low temperature. To confirm this, we followed the same approach to prepare a titania from GO and Ti(OEt)4, where the degree of condensation (oxo/Ti) is 0, and this titania showed much lower photocatalytic performance (7.4 ± 0.7 μmol H2 g−1 h−1). Other clusters with high degree of condensation are Ti17O24(OiPr)20 and Ti18O27(OH)(OtBu)17.10,44,45 It is also equally important to tailor the chemistry of the cluster and substrate (GO in this case) to promote the anchoring/support.
Controlling the crystallisation is a critical requirement in many technological applications.46,47 Inspired by the crystallisation of calcium carbonate structures in organisms, scientists have achieved many breakthroughs using self-assembled monolayers and other organic templates in controlling the location, particle size, shape, crystallographic orientation and composition of crystals.48,49 It is demonstrated here that GO offers control at two levels. One, GO tunes the nucleation and growth of the nanocrystals resulting from the calcination of Ti16O16(OEt)32 clusters, lowering the nanocrystal size down to 8 ± 3 nm. Two, GO shapes the aggregates of these nanocrystals into two-dimensional flakes, an advantageous shape for photocatalysis and other applications.
Footnote |
† Electronic supplementary information (ESI) available: Histogram of GO flakes and Raman characterisation. See DOI: 10.1039/c5ta09989g |
This journal is © The Royal Society of Chemistry 2016 |