K. S.
Mikkonen
*a,
D.
Merger
b,
P.
Kilpeläinen
c,
L.
Murtomäki
d,
U. S.
Schmidt
e and
M.
Wilhelm
b
aDepartment of Food and Environmental Sciences, 00014 University of Helsinki, P. O. Box 27, Finland. E-mail: kirsi.s.mikkonen@helsinki.fi
bInstitute for Chemical Technology and Polymer Chemistry, Karlsruhe Institute of Technology, Germany
cNatural Resources Institute Finland, Viikinkaari 4, 00790 Helsinki, Finland
dDepartment of Chemistry, Aalto University, P. O. Box 16100, 00076 Aalto, Finland
eInstitute of Process Engineering in Life Sciences, Section I: Food Process Engineering, Karlsruhe Institute of Technology, Germany
First published on 20th September 2016
Materials manufacturing industries seek efficient, economic, and sustainable compounds for stabilizing dispersed systems such as emulsions. In this study, novel, abundant biobased hydrocolloids spruce galactoglucomannans (GGM) and birch glucuronoxylans (GX) were obtained from a forestry biorefining process and characterized as versatile stabilizers of rapeseed oil-in-water emulsions. For the first time, GGM and GX isolated by pressurized hot water extraction (PHWE) of spruce and birch saw meal, respectively, were studied in emulsions. The PHWE wood hemicelluloses—polysaccharides with relatively low molar mass—facilitated the formation of emulsions with small average droplet size and efficiently prevented droplet coalescence. GGM and GX lowered the surface tension of emulsions' oil–water interface and increased the viscosity of the continuous phase. However, viscosity of the wood hemicellulose-based systems was low compared to that of commercial polymeric stabilizers. GGM-stabilized emulsions with varying oil volume fractions were characterized in terms of their rheological properties, including large amplitude oscillation shear (LAOS) measurements, and compared to emulsions prepared with a classical small-molecular surfactant, Tween20. The physical emulsion stabilization mechanisms of GGM and GX are suggested as steric repulsion assisted by Pickering-type stabilization. Wood hemicelluloses have potential as highly promising future bioproducts for versatile industrial applications involving colloidal systems and soft materials.
Owing to the immiscible nature of the dispersed and the continuous phases, emulsions are thermodynamically unstable systems that tend to minimize their interfacial area, leading to structural breakdown during storage. Emulsion breakdown can be slowed down remarkably by using emulsifiers and stabilizers to ensure emulsion-structured materials have a reasonable shelf life. Commonly used emulsifiers include amphiphilic, surface-active molecules such as phospholipids, sodium dodecyl sulphate, and polysorbates (e.g., Tween20). Many food materials also exploit the capacity of proteins and certain polysaccharides to stabilize emulsions.2 We recently characterized novel, highly abundant, but unexploited forestry biorefinery products, namely, spruce galactoglucomannans (GGM), as efficient natural stabilizers of rapeseed oil-in-water emulsions.3,4 GGM belong to a diverse group of hemicelluloses: non-cellulosic plant cell wall polysaccharides closely associated with cellulose and lignin.5 Wood contains 25–35 wt% hemicelluloses, and GGM can be recovered from industrial softwood streams with high yield and purity.6 Naturally occurring lignin–hemicellulose complexes were considered to introduce functionality to GGM and be responsible for their capacity to greatly enhance both the physical3 and oxidative4 stability of emulsions. GGM have potential as a multifunctional, sustainable, and economic alternative to existing hydrocolloids. Xylans, the major hemicelluloses in hardwoods, are another type of industrially significant, but underutilized biorefinery streams that could be used as biobased materials or hydrocolloids.7
To efficiently apply hemicelluloses as stabilizers in novel formulations, their function mechanisms such as the interaction between emulsion droplets containing adsorbed hemicelluloses and their effects on emulsion stability must be understood. Analysis of emulsions' viscoelastic properties as a function of the dispersed phase volume fraction is a powerful tool for studying such phenomena.8 Most rheological models of dilute emulsions are based on ellipsoidal deformation models, in which the morphology of the dispersed phase is assumed to be globular, and a single droplet is modeled as an ellipsoid under deformation.9 The relevant parameters include viscosities of the dispersed and the continuous phases, interfacial tension between the phases, radius of undistorted spherical droplets, and maximum shear rate of macroscopic flow.9 Industrial emulsions are often exposed to strong external shear, resulting in large interface deformations far beyond the linear viscoelastic regime.10 In addition to conventional oscillatory shear studies conducted at small amplitudes, the non-linear regime can be characterized using large amplitude oscillatory shear (LAOS) flow, that is, Fourier transform rheology (FTR), to mimic a variety of technical conditions and to distinguish even small differences between dispersions.11 LAOS experiments can relate nonlinear rheological properties to droplet size and droplet size distribution of emulsions and, thus, provide useful insight into their stability.12 In the present study, the authors aimed to characterize the rheological and interfacial properties of hemicellulose-stabilized emulsions at varying volume fractions in order to explain the function mechanisms and assess the industrial application potential of wood hemicelluloses in novel soft matter constructions.
The average molar mass of GGM was 10000 g mol−1 and that of GX was 6500 g mol−1. Compared to some other polysaccharides, for example, cellulose or starch, the molar masses of PHWE wood hemicelluloses are low. That restricts their use in some material applications such as packaging films, where mechanical strength is needed. Previously, we prepared emulsions3 using GGM from spruce thermomechanical pulping (TMP) process water, which had a slightly higher molar mass of about 20
000–40
000 g mol−1.3,13,14 We showed that the fraction of GGM adsorbed on the oil–water interface consisted of larger molecules than the fraction remaining in the continuous aqueous phase of an emulsion. Our present results show that despite their lower molar masses, PHWE hemicelluloses functioned as efficient emulsifiers. It should be pointed out here that determination of the molar mass of polysaccharides with high accuracy is very challenging, as discussed by Maina et al.15 Thus, we suggest that the molar mass values be considered rough indications of polysaccharide size and not as exact values.
In an earlier work,3 we efficiently stabilized rapeseed oil-in-water emulsions by using up to 1 wt% TMP GGM and up to 5 wt% oil, as indicated by the small droplet size maintained during four weeks of storage. In the present study, we tested emulsions with higher GGM and oil contents than before, while maintaining a constant GGM:
oil ratio during emulsion preparation (Table 1). Emulsification was successful with all tested GGM and oil contents, and the resulting emulsions had a white, milky sample appearance, indicating the formation of small oil droplets.16
Sample code | Emulsifier (wt%) | Rapeseed oil (wt%) | Oil volume fraction | Preparation method |
---|---|---|---|---|
UT = Ultra-Turrax, MF = Microfluidizer. | ||||
GGM5 | Galactoglucomannan 1 | 5 | 0.059 | UT 5 min at 9800 rpm + MF |
GGM20 | Galactoglucomannan 4 | 20 | 0.23 | UT 5 min at 9800 rpm + MF |
GGM25 | Galactoglucomannan 5 | 25 | 0.29 | UT 5 min at 9800 rpm + MF |
GGM40 | Galactoglucomannan 8 | 40 | 0.47 | UT 5 min at 9800 rpm |
GGM60 | Galactoglucomannan 12 | 60 | 0.70 | UT 3 min at 10![]() |
GX5 | Glucuronoxylan 1 | 5 | 0.059 | UT 5 min at 11![]() |
GX25 | Glucuronoxylan 5 | 25 | 0.29 | UT 5 min at 9800 rpm + MF |
T40 | Tween20 8 | 40 | 0.47 | UT 7 min at 10![]() ![]() |
T60 | Tween20 12 | 60 | 0.70 | UT 3 min at 10![]() |
For the first time, PHWE birch GX was tested as an alternative wood-based stabilizer and was compared to GGM. The appearance of GX25 emulsions was similarly white, opaque and milky as that of GGM emulsions. The emulsifying properties of hemicelluloses were compared to those of the classical surfactant emulsifier Tween20, a food grade compound. Furthermore, dairy cream was tested to compare the properties of hemicellulose emulsions to those of an existing industrial product. The purpose was to highlight the potential application of hemicelluloses in food products. Finally, spruce GGM-stabilized emulsions were selected for detailed characterization by varying oil volume fractions based on evidence of GGM's promising emulsifying and stabilizing capacity obtained in our previous studies.3,4
![]() | ||
Fig. 1 Droplet size distributions of emulsions as fresh and after one month storage at RT. The sample codes are explained in Table 1. |
The average droplet size of the fresh GGM20 and GGM25 emulsions was similar to that of GGM5 emulsions (Table 2). The fresh GGM20 and GGM25 emulsions only showed one peak, but a second peak appeared after storage for one month (Fig. 1). The GGM40 and GGM60 emulsions exhibited small D[3,2] average droplet sizes of approximately 9 and 2 μm, respectively, even though emulsification was achieved only through mechanical stirring using a mixer (Tables 1 and 2). The GGM40 and GGM60 emulsions contained only a single distribution of droplets, which was maintained during storage for one month at RT (Fig. 1). The GX25 emulsions were similar to the GGM25 emulsions with respect to droplet size distribution. This shows that the novel birch hemicelluloses are suitable for stabilizing the same small droplet sizes as spruce hemicelluloses.
Sample | Average droplet size D[3,2] (μm) | |
---|---|---|
Fresh emulsions | Emulsions stored for one month at RT | |
n.d. = not determined. | ||
GGM5 | 0.43 | 0.52 |
GGM20 | 0.50 | 0.82 |
GGM25 | 0.43 | 1.5 |
GGM40 | 8.7 | 8.8 |
GGM60 | 2.1 | 2.1 |
GX25 | 0.39 | 0.53 |
T40 | 5.1 | n.d. |
T60 | 2.0 | n.d. |
The GX and GGM emulsions, except GGM40, maintained their opaque milky appearance over several months of storage at RT. In contrast, GGM40 separated into a creamed layer and an aqueous solution within approximately one week. The GGM40 layers could be remixed by turning the emulsion container upside down, after which the dispersion again slowly separated into creamed and solution layers within about a week. The fresh Tween20-stabilized T40 and T60 emulsions had a milky appearance similar to the GGM and GX emulsions, but the former creamed faster, showing visual separation within a few days. According to Stokes' law (eqn (1)), where R is the droplet radius, Δρ is the density difference between the two components, g is the gravitational constant, and ηs is the continuous phase viscosity; the creaming rate vcr of an emulsion is proportional to R2. Therefore, the creaming of the GGM40, T40, and T60 emulsions can be explained partially by their larger droplet size in comparison with the other studied emulsions.
![]() | (1) |
The efficient emulsification and stabilization capacity of GGM was previously hypothesized to be due to GGM's tendency to form intra- and intermolecular assemblies, that is, aggregates in aqueous system4,17 that may induce the so-called Pickering stabilization by particles.18 In addition, GGM is associated with wood-derived phenolic residues that most likely contribute to emulsion stabilization by introducing an amphiphilic character to GGM.4 In the present work, we characterized the interfacial tension of the GGM and GX solutions against rapeseed oil to further understand the stabilization mechanisms. Rapeseed oil naturally contains antioxidants and other impurities that may contribute to its behavior at the aqueous interface; this was illustrated by the low surface tension (9.2 mN m−1) of the sodium citrate buffer solution against oil. The continuous phases of the GGM5, GGM25, and GX25 emulsions showed slightly lower surface tension values of 8.8, 8.2, and 8.8 mN m−1, respectively. The surface activity of wood hemicelluloses was not comparable to that of Tween20, whose solution dispersed immediately in oil after injection, because of which surface tension could not be measured. However, even the small detected decrease in surface tension owing to the presence GGM and GX in aqueous solutions may be highly significant in emulsification, given the large total surface area between the oil droplets and the continuous phase of emulsions.
Sample | Viscosity (mPa s) at 100 l s−1 | ||
---|---|---|---|
Continuous phase | Fresh emulsions | Emulsions stored for one month at RT | |
n.a. = not applicable, n.d. = not determined. | |||
GGM5 | 1.0 | 1.1 | 1.2 |
GGM20 | 1.9 | 4.1 | 3.9 |
GGM25 | 2.5 | 6.5 | 6.3 |
GGM40 | 6.9 | 43.1 | 47.5 |
GGM60 | 71 | 2925 | 3840 |
GX25 | 2.0 | 4.5 | 4.4 |
T40 | 2.0 | 16.5 | 149 |
T60 | 14.7 | 324 | 377 |
Rapeseed oil | 58 | n.a. | n.a |
Buffer solution | 0.7 | n.a. | n.a |
Cream 12% fat | n.d. | 5.9 | n.d |
Cream 25% fat | n.d. | 37 | n.d. |
![]() | ||
Fig. 2 Specific viscosity of aqueous galactoglucomannan (GGM) solutions as a function of coil overlap parameter c[η];19 concentrations c are 0.011, 0.052, 0.071, 0.153 and 0.427 g ml−1, [η] = 16 ml g−1. The lines represent power laws with the indicated exponents. |
The shear thinning behavior of the GGM60 emulsion was less pronounced (η decreased as −0.22 for shear rates between 10−2 and 10 s−1) than that of the T40 (η ∝
−0.69) and the T60 emulsions (η ∝
−0.66). This was ascribed to the higher viscosity of the continuous phase of the GGM60 emulsion due to the polymeric nature of GGM. As the oil volume fraction of the Tween20-stabilized emulsions increased, shear thinning became more pronounced, which is consistent with previously obtained results for emulsions stabilized by ionic23 or non-ionic surfactants.24
The relative viscosities ηr = η/ηs of the emulsions as a function of volume fraction are shown in Fig. 4 (for emulsions, the solution viscosities from Table 2 are taken as ηs). The results are consistent with hard sphere dispersion behavior, as described by the model of Krieger and Dougherty,25eqn (2). The maximum packing fraction ϕmax in eqn (2) ranges from 0.64 for random close packing of monodisperse spherical particles to 0.74 for hexagonal packing. For random packing, polydispersity and particle softness usually allow for maximum packing fractions larger than 0.64.23 If we consider the low-shear-rate viscosities, we find that ϕmax = 0.71 best describes the data.
![]() | (2) |
![]() | ||
Fig. 4 Relative viscosities of galactoglucomannan (GGM) (closed symbols) and Tween20 (open symbols)-stabilized emulsions as a function of volume fraction at T = 25 °C. |
In Fig. 4, we also show the emulsion viscosities at = 100−1, which were significantly lower than those at
= 0.01 s−1 owing to shear thinning. At higher shear rates, ϕmax increased owing to ordering of the previously random structure. De Kruif et al.19 investigated the dependence of ϕmax on shear rate in a sterically stabilized suspension. For
→ ∞, the authors reported ϕmax = 0.70 ± 0.02. In our measurements, higher values of ϕmax for high-shear-rate viscosity were obtained because liquid oil droplet deformation leads to the formation of a more compact structure than do solid suspension particles.
In contrast to hard sphere or sterically stabilized dispersions, electrostatically stabilized systems exhibit much higher viscosities.22 In such systems, viscosity diverges at a lower volume fraction26 than in nonionic systems, because the electrostatic interaction provides an additional contribution to the viscosity, and the electrostatic double layer increases the effective volume fraction. Because the absolute value of the GGM emulsions' ζ potential (≈−10 mV)3 is low and the viscosities of the GGM emulsions follow the Krieger–Dougherty model, potential electrostatic effects seemed to be negligible in this system, which supports the idea that GGM stabilize oil droplets by a sterical effect. On the other hand, the GX emulsion's ζ potential was −35 mV, which is presumably due to the anionic methyl glucuronic acid and galacturonic acid residues in GX. The anionic surface charge may contribute to GX's stabilizing capacity. The role of electrostatic effects on GX emulsions' viscosity as the function of oil volume fraction will be a subject of further studies.
The emulsions' viscosity did not change significantly after one month of storage (compare rectangular and circular symbols in Fig. 4). An exception was the T40 sample, which had an exceptionally high viscosity after one month of storage (Fig. 3). This could be attributed to differences in oxidation of the emulsions' lipid phase, that is, rapeseed oil, and the resulting changes in component interactions. Our previous work showed that GGM efficiently inhibits lipid oxidation,4 whereas Tween20 is not expected to inhibit oxidation.
Tween20 is a classical small-molecular-mass surfactant, and it is an efficient emulsifier. However, creaming and phase separation of the T40 and the T60 emulsions were visually noted after storage for a few days. By contrast, GGM acted both as an emulsifier and a stabilizer that increased the emulsion's shelf life. This correlates with the higher viscosity of the GGM40 and the GGM60 emulsions compared to the corresponding T40 and T60 emulsions. A potential future product of GGM could be a vegetable oil-based replacement for dairy cream. To compare the GGM-stabilized emulsion systems with industrial food emulsions, the viscosity of dairy cream samples with 12 and 25 wt% fat was measured at = 100−1 (Table 3). The dairy cream samples showed higher viscosity than the GGM-rapeseed oil emulsions at similar or slightly higher fat contents.
GGM-stabilized emulsions have potential for application in the food, cosmetics, pharmaceutics, paint, and coating industries. The intermediate viscosity of GGM solutions and emulsions indicates that GGM facilitates the formation of materials with a wide range of flow properties. GGM acts as an emulsifier, allowing for the formation of relatively low-viscosity emulsions, and stabilizer, extending the physical stability of such emulsions. If higher viscosity is desired, it can be achieved by adding a texture modifier such as a polysaccharide with a higher molar mass. Furthermore, the Newtonian behavior of GGM solutions and emulsions at low to intermediate oil volume fractions indicates that GGM-based soft materials would be easy and predictable to process with industrial equipment.
In addition to G′(γ0) and G′′(γ0), the relative intensity of the third harmonic (normalized to the fundamental frequency intensity), I3/1, was shown as a measure of the stress waveform's deviation from the pure sinusoidal reference.11,29 Judging by the γ0-dependent storage and loss moduli of the GGM60 emulsion, the linear range at 20 rad s−1 extended up to γ0 = 0.2, whereas at 1 rad s−1, deviations in G′ occurred at γ0 = 0.01. An inspection of I3/1, however, revealed similar levels of waveform distortion, as I3/1 became measurable at γ0 ∼ 0.006 at both frequencies. For the GGM60, T40, and T60 emulsions, I3/1 showed an initial increase, a local maximum, followed by a local minimum, and further increase with increasing γ0. This suggests that the evolution from linear to nonlinear response involved a two-step process. Two-step or multi step-yielding of colloidal yield stress fluids has been studied using several colloidal gels.40,43,44 The first yielding is associated with the breaking of network strands of the gel structure, whereas the second yielding is thought to be a signature of the breaking of particle clusters into individual particles. Based on the data of Mason et al.27 and Pal,32 a two-step process was not expected for our emulsion system. The details of the underlying processes should be explored in future by employing complementary optical or scattering methods to assess microstructure during flow.
Although at 20 rad s−1, the response of the GGM60 emulsion was predominantly viscous, G′′ dominated G′ at all strain amplitudes in the case of the T40 and the T60 emulsions, and classical yielding behavior was observed, that is, initially G′ > G′′, followed by crossover of the moduli (Fig. 6b and d). Using flow visualization with a confocal microscope and by comparing photographs of the same phase of an oscillation, Hermes and Clegg31 reported a decorrelation of the emulsion structure in the vicinity of the G′ − G′′ crossover. This decorrelation signifies cage breaking, which results in increased droplet mobility and irreversible changes in the arrested emulsion structure. For the 20 rad s−1 experiments, we found that the crossover of G′ and G′′ occurred at a critical γ0, which increased from 0.0086 to 0.0236 when ϕ was increased from 0.47 to 0.7 (Fig. 6b and d); this can be interpreted as an increase in the structural strength of the emulsion with increasing ϕ.
The main difference between the GGM- and the Tween20-stabilized emulsions was that for the GGM system, viscous behavior dominated at all investigated strain amplitudes; in contrast, the Tween20 system displayed classical yielding behavior. This difference can be related back to the higher viscosity of the GGM-containing solutions used for emulsification.
With increasing ϕ, the creaming velocity decreases to zero at the maximum packing fraction,45 where the diffusion of droplets is minimized and the emulsion droplet arrangement is arrested. This state is called a glass in analogy to suspensions. A glassy material exhibits a finite yield stress and is predominantly elastic.46 The higher the yield stress and the elastic modulus, the higher is emulsion stability against creaming. Tadros45 utilized the criterion G′ > G′′ to classify emulsions as stable because in this case, the arrested structure prevents creaming.
By comparing the viscosities of emulsions and their constituents, we found that the dominant mechanism for the stabilization of the tested GGM emulsions against creaming was the increase in viscosity of the continuous phase. Adding to the stabilizing effect of the arrested structure owing to high volume fraction (GGM60), this resulted in higher creaming stability than that of emulsions stabilized by Tween20. For stabilization against coalescence, the viscous character of the GGM emulsions, as determined by the present rheological investigations, and, especially, the shear thickening observed by LAOS consolidate the hypothesis of a steric mechanism of polymer adsorption at the oil–water interface3 that also may involve the adsorption of particulate GGM aggregates, which act as Pickering- type stabilizers. Agglomeration of polysaccharides, including hemicelluloses, in aqueous environment is a known phenomenon creditably discussed in e.g., ref. 47, and observed for GGM in ref. 17. Furthermore, from the turbid visual appearance of aqueous GGM and GX solutions, the presence of non-dissolved particles that may function as Pickering-type stabilizers is evident.
The carbohydrate compositions of the extracted samples were analyzed using gas chromatography (GC) after acid methanolysis by following the method of Sundberg et al. (1996).48 The monosaccharide standards L-arabinose, D-xylose, D-glucose were procured from Merck (Darmstadt, Germany), and D-galactose, D-mannose, L-rhamnose, D-galacturonic acid, and D-glucuronic acid were procured from Fluka and Sigma (St. Louis, MO, USA). Quantification was performed using five concentration levels of each sugar. Methyl glucuronic acid was quantified based on the D-glucuronic acid standard, as described by Chong et al.49 The GC instrument used was an Agilent 6890 N GC system (Agilent Technologies, Foster City, CA, USA) with a flame ionization detector (FID). The system was equipped with an Agilent 7683 series injector and an autosampler that used Agilent ChemStation 06 software for instrument control and data handling. The column used was a DB-1 (30 m, 0.25 mm i.d., 0.25 lm film thickness) by Agilent Technologies. Analysis of the silylated monosaccharides was performed using a gradient system with a total run time of 41.25 min. The initial temperature of 150 °C was held for 3 min, and three linear gradients were followed: (1) 2 °C min−1 from 150 to 186 °C, (2) 1 °C min−1 from 186 to 200 °C, and (3) 20 °C min−1 from 200 to 325 °C. The ethanol-precipitated spruce extract consisted of 53 mol% mannopyranosyl units, 17% xylopyranosyl, 15% glucopyranosyl, 10% galactopyranosyl, and minor fractions of other carbohydrates. The birch extract precipitate consisted of 86 mol% xylopyranosyl units, 4.5% methyl glucuronic acid, 3% glucopyranosyl, 3% mannopyranosyl, 3% galactopyranosyl, and 3% galacturonic acid. Accordingly, the spruce extract was referred to as GGM and the birch extract as GX.
For the molar mass and intrinsic viscosity analysis, GGM and GX were dissolved in dimethyl sulfoxide (DMSO) containing 0.01 M LiBr. The solution was stirred magnetically for three days and then filtered with 0.45 μm syringe filters (GHP Acrodisc 13, Pall Corp., Ann Arbor, MI, USA). The samples were analyzed by high-performance size-exclusion chromatography (HPSEC). The HPSEC analysis equipment was described by Pitkänen et al.50 Pullulans with molar masses of 1320, 11800, 22
800, 47
300, 112
000, and 212
000 g mol−1 were used for column calibration (Postnova Analytics, Landsberg am Lech, Germany).
Rapeseed oil was purchased from a supermarket (Bunge Finland Oy, Raisio, Finland). Ultra-high temperature – treated cream with 12% fat (Friesland Campina Germany GmbH, Heilbronn, Germany) and at least 30% fat (Edeka Zentrale AG & Co, KG, Hamburg, Germany) were also bought from a supermarket. The cream with 30% fat was diluted to 25% fat content with water. Potassium sorbate was procured from BDH Prolabo (VWR International, Darmstadt, Germany), citric acid from Merck (Darmstadt, Germany), and Tween20 from Carl Roth GmbH + Co (Karlsruhe, Germany).
GC | Gas chromatography |
GGM | Galactoglucomannan |
GX | Glucuronoxylan |
HPSEC | High-performance size-exclusion chromatography |
LAOS | Large amplitude oscillatory shear |
PHWE | Pressurized hot water extraction |
TMP | Thermomechanical pulping |
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