Jie Xiongab,
Chengran Jiaoc,
Minfang Hand,
Wentao Yib,
Jie Mab,
Chunyan Yanb,
Weiwei Cai*a and
Hansong Cheng*a
aSustainable Energy Laboratory, Faculty of Materials Science and Chemistry, China University of Geosciences Wuhan, 388 Lumo RD, Wuhan 430074, Hubei, China. E-mail: willcai1985@gmail.com; chghs2@gmail.com; Fax: +86 027 67883736; Tel: +86 027 67883736
bCollege of Chemistry, Chemical Engineering and Material Science, Zaozhuang University, Zaozhuang 277160, Shandong, China
cSchool of Mechanical and Electronic Engineering, Zaozhuang University, Zaozhuang 277160, Shandong, China
dDepartment of Thermal Engineering, Tsinghua University, Beijing 100084, China
First published on 3rd November 2016
The crystal structure, lattice constant, sinterability, microstructure, conductivity and cell performance of 8 mol% yttria stabilized zirconia (YSZ) with varying ratios of Li2O (n mol%, n = 0, 0.25, 0.5, 1, 1.5, 1.7, 2, 2.5, 3), i.e., n mol% Li2OYSZ, were investigated. The results show that the Li+ can dissolve into the ZrO2 cubic lattice and cause lattice contraction due to the small radius of Li+. The YSZ retained its cubic lattice until Li2O addition of 1.7 mol%, and the cubic-to-monoclinic transition was detected in cases of Li2O content more than 1.7 mol%, leading to the increase of the lattice parameter. Li2O addition of 0.25 and 0.5 mol% decreased the sintering temperature from the typical 1400 °C to 1265 °C and 1250 °C, and promoted both the densification and electrical conductivity of the YSZ samples. The conductivities of 0.25 mol% Li2OYSZ and 0.5 mol% Li2OYSZ samples at 800 °C were as high as 0.0275 S cm−1 and 0.0313 S cm−1, which are 1.26 and 1.43 times greater than that of pure YSZ, respectively. Then the densification of the YSZ samples reduced gradually at Li2O content greater than 1 mol%. For n mol% Li2OYSZ (n ≥ 1.7) samples, a dense and pure cubic phase ceramic could be achieved at sintering temperatures above 1400 °C due to the vaporization of Li2O at such high temperatures resulting from its high vapor pressure. Solid oxide fuel cells (SOFCs) with 0.25 mol% Li2OYSZ and 0.5 mol% Li2OYSZ electrolyte displayed open circuit voltages higher than 1.0 V at 800 °C, indicating the absence of electronic conductivity, and meanwhile exhibited much increased maximum power densities than that of the cell with pure YSZ electrolyte, implying that inclusion of a small amount of Li2O into YSZ electrolyte could be a desirable improvement approach for zirconia-based SOFC.
As for lithium oxide or lithium salts, which have been used for the sintering aids of those ceramics that usually present poor densification, and encouraging results were reported.15–20 In particular, Esposito et al.21 found that samaria doped ceria (SDC) could be fully densified at 900 °C with 5 mol% Li2O as an additive, and Han et al.22 reported highly dense gadolinia doped ceria (GDC) sintered bodies with addition of 2.5 mol% Li2O were obtained at a remarkably low temperature of 800 °C, even though SDC and GDC samples free of sintering additives were normally sintered at as high as 1550 °C to get a relative density of 95%.23,24 To the best of the authors' knowledge, Li2O has scarcely been reported to be applied as a sintering aid of YSZ, and the only application on promotion of YSZ conductivity was reported by Nagaeva et al.,25 and consequently the present study was initiated to evaluate the potential of Li2O additives to decrease the sintering temperature or improve other properties of YSZ. Besides, it is necessary to know how the properties will be changed by the possible interaction between YSZ and minor Li2O additives.
Slurries for tape casting were prepared as our previous study26 by dispersing n mol% Li2OYSZ powders in mixed ethanol–butanone solvent with caster oil as dispersant, dibutyl phthalate (DBP) as plasticizer, and polyvinyl butyral (PVB) as binder. The slurries were ball milled for 48 h before tape casting using a tabletop castor (DR-150, Japan). Thereafter, tapes were dried in air at room temperature for 12 h and punched to discs with a diameter of 20 mm, then fired in air at different temperatures, varied from 700–1400 °C for 8 h. The fired discs were characterized by X-ray diffraction (XRD, PANalytical X'Pert PRO, Netherlands) with Cu Kα1 radiation over the range of 2θ from 20° to 80°. The relative densities of n mol% Li2OYSZ pellets were determined by the Archimedes drainage method. Microstructures of fired ceramic were observed by a field emission scanning electron microscope (JSM-7800F, JEOL, Japan). Two electrode electrochemical impedance spectroscopy (IM6, ZAHNER, Germany) measurements were carried out in dry air in a temperature range between 300 °C and 800 °C and over a frequency range of 0.1 Hz to 4 MHz with 10 mV as the excitation ac amplitude.
The anode pastes comprising NiO:
YSZ of 50
:
50 wt% were mixed throughly and ball milled with ethylcellulose and terpineol for 24 h, then the slurry was screen printed onto the fired electrolyte disks, followed by co-firing at 1250 °C for 5 h in air. Similarly, the (La0.8Sr0.2)0.95Mn3−δ (LSM) cathode paste comprising of LSM, YSZ, ethylcellulose and terpineol was coated on the other side of electrolyte. Afterwards the disks were sintered in air at 1000 °C for 2 h to get the NiO–YSZ‖n mol% Li2OYSZ‖YSZ–LSM electrolyte-supported cells with about 150 μm thick electrolyte, and approximately 30 μm thick cathode, followed by sealing of the single cells with ceramic sealant (CERAMABOND 552, USA). And then, cell performances were evaluated at 800 °C in a humidified hydrogen with 3 vol% H2O at a rate of 70 mL min−1 on the anode side and ambient air on the cathode side. The I–V characterization was conducted on Arbin instrument (BT2000, USA).
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Fig. 1 X-ray diffraction patterns of n mol% Li2OYSZ (n = 0, 0.25, 0.5, 1, 1.5, 1.7, 2, 2.5, 3) pellets after sintering at 1250 °C for 8 h. |
XRD patterns of 1.7 mol% Li2OYSZ pellets sintered at various temperatures from 700 to 1400 °C for 8 h are shown in Fig. 3. The monoclinic phase of zirconia was not observed in Fig. 3a until the temperature is increased up to 800 °C, and the intensities of the diffraction peaks of monoclinic zirconia increase steadily with increasing temperatures from 800 to 1100 °C, presumably indicating that the incorporation of lithium oxide into zirconia crystal lattice need to overcome certain energy barrier, and high temperature provides the possibility. Accordingly, the diffraction peaks shifted to lower angles as sintering temperature increased as illustrated in Fig. 3b due to the lattice expansion caused by increasing cubic-to-monoclinic phase transition. Then the diffraction peaks of monoclinic zirconia gradually abate or even disappear with the further increase of sintering temperatures over 1100 °C, accompanied by the diffraction peaks shifting toward higher angles as a result of crystal lattice contraction. When the 1.7 mol% Li2OYSZ disc was sintered at 1400 °C, the X-ray diffraction pattern shows that the coexistence of cubic and monoclinic phases disappeared, only a cubic fluorite structure of zirconia is present on the diffractogram without a secondary phase of monoclinic zirconia. This could be attributed to the much higher vapor pressure of Li2O28 (at least three orders of magnitude higher) than that of common metal oxide additives such as Fe2O3, CoO and NiO at the same temperature. The higher the temperature is, the greater the vapor pressure of lithium oxide will be. Therefore, high sintering temperature will accelerate the vaporization of Li2O, which is responsible for the diminution and disappearance of monoclinic zirconia above 1100 °C, similar to the report that Li species could mostly vaporize in the GDC with 2.5 mol% Li2O samples sintered above 1100 °C mentioned elsewhere.28
Fig. 4 shows the TG/DTA results for 1.7 mol% Li2OYSZ precursor particles. According to the TG curve, no significant weight loss was recognized. This result implies that the nitrates were decomposed completely, and there were no organic and nitrate group residues in the precursor powders derived from calcining the mixture of YSZ and lithium nitrate at 600 °C for 2 h as previously described in Experimental section. And the DTA curve presents four major peaks: two for endotherm and the other two for exotherm. The endothermic peak at about 845 °C was likely due to the cubic-to-monoclinic phase transformation as indicated in Fig. 3a. The latter endothermic peak around 1000 °C probably corresponded to the increase of monoclinic zirconia as depicted in Fig. 3a. The broad exothermic peaks at approximate 1100 °C and 1230 °C on the DTA curve may be ascribed to the diminishment and elimination of monoclinic zirconia as shown in Fig. 3a due to the vaporization of Li2O at such high temperatures causing by its high vapor pressure. To avoid the occurring of frequent phase changes, the amounts of Li2O addition should be less than the critical point of phase transition, i.e. the solid solution limit of 1.7 mol% Li2O in YSZ.
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Fig. 4 Differential thermal analysis (DTA) and thermo-gravimetric (TG) curves for 1.7 mol% Li2OYSZ precursor particles. |
Fig. 6 depicts the cross-sectional microstructural morphology of n mol% Li2OYSZ (n = 0, 0.25, 0.5, 1, 1.5, 1.7, 2, 2.5, 3) pellets sintered at 1250 °C. Porous structure with large holes were observed for the Li2O free YSZ sample, and the density obviously improved as Li2O content increased, only few pinholes were observed in 0.25 mol% Li2OYSZ. A full dense microstructure was obtained in the 0.5 mol% Li2OYSZ sample, which may be attributed to the liquid-phase sintering effect caused by lithium oxide that typically has a feature of achieving dense ceramics with small grains.29 The grain size of 0.5 mol% Li2OYSZ calcined at 1250 °C is about 100–200 nm, whereas YSZ sintered at the same temperature has an average size of around 300 nm as shown in Fig. 7, demonstrating that the liquid sintering mechanism dominates the process of 0.5 mol% Li2OYSZ densification. The result coincides with the observation that the incorporation of lithium salts into ceria-based ceramics could suppress the grain growth and achieve dense ceramics with fine grains, which has been reported in other literature.30 As the content of Li2O was above 0.5 mol%, the porosity increased, and a sharp decrease of densification was observed as Li2O increased over 1.7 mol% owing to the cubic-to-monoclinic phase transition. These observations are in good agreement with what we have illustrated in Fig. 5, which indicates that Li2O can lower the sintering temperature of YSZ ceramic effectively from 1400 °C to 1250 °C.
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Fig. 6 Cross-sectional SEM images of n mol% Li2OYSZ pellets calcined at 1250 °C, (a) n = 0; (b) n = 0.25; (c) n = 0.5; (d) n = 1; (e) n = 1.5; (f) n = 1.7; (g) n = 2; (h) n = 2.5 and (i) n = 3. |
Variation of full density temperatures of n mol% Li2OYSZ (n = 0, 0.25, 0.5, 1, 1.5, 1.7, 2, 2.5, 3) pellets as a function of Li2O dopant levels are illustrated in Fig. 8. When 0.25 mol% Li2O was added to YSZ, the full density temperatures decreased considerably from 1400 °C to 1265 °C, and 0.5 mol% Li2OYSZ seems to be the most preferred alternative with the lowest densification temperature required around 1250 °C among all the doping levels. As the concentration of Li2O increased from 0.5 to 3 mol%, the full density temperatures increased rapidly from 1250 °C to 1550 °C. Afterwards, the phase inspection was carried out for these dense ceramic discs with Li2O content more than 2 mol%, and the XRD patterns are exhibited in Fig. 9. What is different from the diffractogram of n mol% Li2OYSZ (n ≥ 2) calcined at 1250 °C as shown in Fig. 1 is that only a pure cubic zirconia phase remained without the occurring of a secondary phase of monoclinic zirconia for n mol% Li2OYSZ (n ≥ 2) samples sintered above 1500 °C as a result of Li2O vaporization at elevated temperatures. The results match what we have illustrated in Fig. 3 for 1.7 mol% Li2OYSZ sintered at 1400 °C. So the high vapor pressure of Li2O ensures that Li2O can be developed as a non-residual sintering additive.
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Fig. 8 Variation of full density temperatures of n mol% Li2OYSZ (n = 0, 0.25, 0.5, 1, 1.5, 1.7, 2, 2.5, 3) pellets as a function of Li2O dopant levels. |
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Fig. 9 X-ray diffractograms of n mol% Li2OYSZ (n = 2, 2.5, 3) discs calcined at 1500–1550 °C for 8 h. |
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Fig. 10 (a) Bulk (open symbols), grain boundary (filled symbols) conductivity and (b) total electrical conductivity of doped YSZ as a function of Li2O contents at temperatures of 300–800 °C. |
Fig. 11 shows the electrical conductivity of YSZ with different amounts of Li2O as a function of temperature. From the Arrhenius plots, the activation energies of n mol% Li2OYSZ both in the medium-low temperature range and the medium-high temperature range can be achieved, and the detailed values are summarized in Table 1. It is noted that the activation energies of n mol% Li2OYSZ are ranked as follows: 0.5 mol% Li2OYSZ < 0.25 mol% Li2OYSZ < YSZ < 1 mol% Li2OYSZ < 1.5 mol% Li2OYSZ < 1.7 mol% Li2OYSZ, revealing exactly the reversed change trend with the conductivity, which indicates content of Li2O dopant plays an important role in determination of total conductivity.
Temperature range | Activation energies of n mol% Li2OYSZ (n = 0, 0.25, 0.5, 1, 1.5, 1.7)/eV | |||||
---|---|---|---|---|---|---|
n = 0 | n = 0.25 | n = 0.5 | n = 1 | n = 1.5 | n = 1.7 | |
Medium-low | 1.188 | 1.171 | 1.169 | 1.189 | 1.190 | 1.245 |
Medium-high | 0.860 | 0.855 | 0.852 | 0.864 | 0.872 | 0.877 |
The electrochemical performance of n mol% Li2OYSZ (n = 0, 0.25, 0.5, 1, 1.5, 1.7) as electrolyte materials was evaluated in NiO–YSZ‖n mol% Li2OYSZ‖YSZ–LSM electrolyte-supported cells. Characteristics of cells with different composite electrolytes measured in 3% H2O humidified H2 fuel and ambient air oxidant at 800 °C is given in Fig. 12. The measured open circuit voltage (OCVs) of the cells with Li2O doped YSZ electrolytes were all above 1.0 V, indicating the absence of unfavorable electronic conduction in the Li2O doped YSZ electrolytes under the temperature and oxygen pressure employed in this study. The 0.5 mol% Li2OYSZ demonstrated the highest output power among all the compositions studied, and as expected the maximum power densities are ranked in the following order: 0.5 mol% Li2OYSZ > 0.25 mol% Li2OYSZ > YSZ > 1 mol% Li2OYSZ > 1.5 mol% Li2OYSZ > 1.7 mol% Li2OYSZ, revealing that the cell performance has a lot to do with the observed electrical conductivities. The peak power densities of cells equipped with 0.25 mol% Li2OYSZ and 0.5 mol% Li2OYSZ reached as high as 0.106 and 0.122 W cm−2, respectively, exhibiting much better performance than that of the cell using lithium oxide free YSZ electrolyte, thereby demonstrating that a small amount of Li2O addition into YSZ electrolyte could be a desirable improvement approach for zirconia-based SOFC.
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