Shengyang Tao*,
Huan Wang and
Huilong Wang
Department of Chemistry, Dalian University of Technology, Dalian 116024, Liaoning, P. R. China. E-mail: taosy@dlut.edu.cn
First published on 16th November 2016
We present an in situ reduction strategy to prepare mesoporous silica supported by highly-dispersed noble metals. First, an amphiphilic molecule with ferrocenyl as a reductive hydrophobic terminal group was designed and synthesized. Next, we used it as a structure-directing agent to self-assemble into mesoporous silica. Then the amphiphile remaining in the mesoporous channels could in situ reduce gold or palladium salts into corresponding metal nanoparticles. Finally, the amphiphile was removed through calcination. The mesoporous structure and the highly-dispersed Au or Pd nanoparticles were confirmed through XRD and TEM. The reducibility of the amphiphile was proved by XPS, and was further verified by cyclic voltammetry and thermodynamic calculation. BET analysis showed that the mesoporous catalysts have a specific surface area of over 900 m2 g−1. The catalysts showed significantly higher catalytic activities in the reduction of 4-nitrophenol and the Suzuki reaction than those prepared via traditional impregnation methods.
In general, the functionalization of mesoporous materials is carried out by doping other elements into the frameworks or by modifying the pore surface structures. For example, noble metals are traditionally loaded into the mesoporous channels as catalysts through impregnation.20,21 In this method, it is a common problem that the noble metal nanoparticles may grow larger than expected, consequently leading to less dispersion. Specific control of the pore structures and the impregnation process will often be necessary,22 without which it will be difficult to realize a high dispersion of the metal nanoparticles via normal methods. There are also other methods to load noble metals into mesoporous silica (for example, post-synthetic functionalization or self-assembly functionalization23) before loading noble metal ions, but some of them are quite complicated.
In this paper, we synthesized an amphiphilic molecule with a reductive hydrophobic terminal group (ferrocenyl) to serve as the structure-directing agent, which can co-hydrolyze with silicate ester to form mesoporous silica materials similar to those formed from traditional quaternary ammonium salts (Scheme 1). Then, the reductive amphiphile can in situ reduce gold or palladium salts into corresponding metal nanoparticles that could be loaded into the mesoporous channels. The catalysts, i.e. mesoporous silica supported with highly-dispersed noble metal nanoparticles, were finally obtained through calcination. Compared with those prepared by traditional impregnation methods, our catalysts show significantly higher catalytic activity in the reduction of 4-nitrophenol and the Suzuki reaction.
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| Scheme 1 The preparation of noble metal supported mesoporous silica via an in situ reduction strategy. | ||
Ferrocenecarboxylic acid (0.48 g, 2.1 mmol) and 11-bromo-1-undecanol were dissolved in 50 mL of anhydrous dichloromethane (dried with molecular sieves) and stirred for 0.5 h at 0 °C. Then a catalytic amount of DMAP (0.05 g, 0.4 mmol) was added to the mixture. Next, DCC (0.43 g, 2.1 mmol) was dissolved in 50 mL of anhydrous dichloromethane, and the solution was added to the mixture dropwise. The solution was stirred at room temperature for 2 days. The mixture was then filtered and the filtrate was collected. The solvents were removed under reduced pressure. The crude product was purified by column chromatography (eluent
:
petroleum ether
:
ethyl acetate = 20
:
1, the ratio is by volume).
The product is an orange crystal. Yield 50%.
1H NMR (400 MHz, CDCl3) δ(ppm) = 4.82 (s, 2H), 4.40 (s, 2H), 4.16 (m, 7H), 3.41 (t, 2H), 1.92–1.79 (5, 2H), 1.77–1.64 (5, 2H), 1.49–1.22 (m, 14H).
13C NMR (400 MHz, CDCl3) δ(ppm) = 77.37, 77.05, 76.74, 71.31, 70.19, 69.81, 64.29, 34.06, 32.84, 29.54, 29.47, 29.41, 29.28, 28.92, 28.76, 28.17, 26.07.
HRMS: m/z = 463.0925.
:
petroleum ether
:
ethyl acetate = 20
:
1, the ratio is by volume).The product is a viscous dark orange liquid. Yield 80%.
1H NMR (400 MHz, CDCl3): δ(ppm) = 9.47 (s, 2H), 8.50 (s, 1H), 8.12 (s, 2H), 5.03 (s, 2H), 4.81 (s, 2H), 4.40 (s, 2H), 4.21 (m, 7H), 2.09 (m, 2H), 1.83–1.60 (m, 2H), 1.54–1.19 (m, 14H).
13C NMR (400 MHz, CDCl3) δ(ppm) = 171.76, 145.30, 144.71, 128.43, 77.91, 77.59, 77.27, 71.16, 71.08, 69.84, 69.54, 64.09, 61.75, 49.63, 31.66, 29.23, 29.16, 29.06, 28.96, 28.79, 28.62, 25.79.
HRMS: m/z = 462.2090.
:
FcC11PyBr
:
NH3
:
H2O = 1
:
0.12
:
8
:
122. The mixture was further stirred for 2 h at room temperature. Then it was transferred into a stainless autoclave with a polytetrafluoroethylene equipment liner and left for 3 days at 80 °C. When the hydrothermal treatment was complete, the solids were separated through filtration and washed with deionized water several times. Finally, the solids were dried in a vacuum desiccator.
The obtained mesoporous material (MS) is a brown solid.
As a control experiment, MCM-41 was prepared by the following procedure: 2.4 g of CTAB, 50 mL of water, 50 mL of 95% ethanol, 13 mL of ammonia solution and 3.5 mL of TEOS were added into a flask and stirred at room temperature for 2 h. Then the solids were filtered and dried in a vacuum desiccator.
A solution of 10 mg chloroauric acid (dissolved in 4 mL of solvent consisting of methanol
:
dichloromethane = 3
:
1) was added dropwise carefully to 100 mg of MS (dispersed in 1 mL of dichloromethane) at 0 °C. The mixture was further stirred for 30 min. The solid gradually turned dark brown. After the reaction was complete, the mixture was filtered and the solids were washed with the solvents (methanol
:
dichloromethane = 3
:
1) several times. Then the solids were transferred into a quartz boat for calcination. The temperature of the furnace was raised at the rate of 5 °C min−1, and maintained at 300 °C for 6 h. Finally, the temperature was slowly cooled down to room temperature and the mesoporous material Au@MS was obtained.
Pd@MS was synthesized by a similar procedure. 6.5 mg of PdCl2 was dissolved in 35 μL of hydrochloric acid in advance because of the insolubility of palladium chloride. Moreover, the reaction was carried out at room temperature for 1 h.
As a control experiment, MCM-41 was treated by the same procedure to obtain Au@MCM-41 and Pd@MCM-41.
Phenylboronic acid (0.6 mmol, 74 mg) and sodium hydroxide (2 mmol, 80 mg) were dissolved in 10 mL of deionized water. Then 0.5 mmol of bromobenzene (or iodobenzene) and 10 mg of Pd@MS were added to the mixture. The reaction was refluxed at 80 °C for 5 h. After the reflux, the mixture was diluted with methanol until a homogeneous liquid phase was formed. The catalysts were recycled through a centrifuge. The remaining liquid was sampled and the yield was further analyzed by HPLC.
In the formula, n is the number of moles of the consumed reactant in time t, and ncat is the total number of moles of the noble metals, which is determined by ICP.
Fig. 1 is the FT-IR spectra of the amphiphile and the as-synthesized mesoporous silica (MS). It can be noted that the absorption at 2930 cm−1, 2860 cm−1, 1460 cm−1 and 1710 cm−1 (corresponding to the C–H and C
N bond vibration of FcC11PyBr) also appears in the FT-IR of MS. And the absorption at 1070 cm−1 is the vibration of the Si–O–Si bond, which indicates that the amphiphile and the silica formed a composite system. From the small angle XRD patterns of the mesoporous material in Fig. 2a, a strong peak at 2.260°, and two weaker peaks at 3.921° and 4.500° are observed. These XRD results are basically identical to the XRD patterns of MCM-41, suggesting a hexagonal channel mesoporous structure. The peaks remained after the treatment of the noble metal salts as well as calcination, which indicates that the mesoporous material is stable enough to endure both the noble metal ions and calcination.
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| Fig. 1 The FT-IR spectra of the surfactant (FcC11PyBr) and the as-synthesized mesoporous silica (MS). | ||
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| Fig. 2 (a) The small-angle XRD patterns of the mesoporous silica materials; (b) the wide-angle XRD patterns of the mesoporous silica materials. | ||
The further wide-angle XRD patterns show no apparent Au or Pd diffraction peaks in Fig. 2b. Au@MS showed tiny diffraction peaks at 38.079° and 44.167°, corresponding to the (111) and (200) crystal planes. The peaks can be observed both before and after the calcination, which implies that metal gold already existed in Au@MS before calcination, and also implies the reducibility of the surfactant, i.e. the reduction of Au(III) salts into metal Au. While the diffraction peaks of Pd are almost unobservable, suggesting that Pd has formed smaller clusters than the Au nanoparticles. To sum up, the XRD curves of the mesoporous materials indicate that no large crystals of the metals exist in the mesoporous materials.
The XPS results can further confirm this conclusion. As is shown in Fig. 3a, after the treatment of HAuCl4, the 2p3/2 peak of Fe appears at 711.14 eV, suggesting that the valance of iron is +3. The observed data are consistent with the iron(III) compounds in the literature.28 However, it is commonly recognized that the valance of iron in ferrocene is +2. This indicates that the iron(II) has been oxidized. The valance of iron shows no apparent change after calcination. On the other hand, the valance of gold turned to zero after the treatment, and a peak at 82.75 eV was observed. There is also no obvious change in the valance of gold after calcination. This proves that Au(III) had already been reduced to metal gold and no Au(III) remained in Au@MS before calcination. Moreover, the calcination process did not change the valance of gold. These results can further verify that there is a redox reaction between the metal ions and the surfactants containing the ferrocenyl group. As a control experiment, uncalcined Au@MCM-41 did not show Au peaks due to the low content of gold, indicating that amphiphiles without a reductive functional group such as ferrocenyl cannot reduce Au(III) salts. Similar results can be observed on Pd@MS, revealing that Pd salts can also be reduced into simple substances supported on the mesoporous silica.
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| Fig. 3 The XPS patterns of (a) Au@MS (the scan of Fe2p) (b) Au@MS (the scan of Au4f) (c) Pd@MS (the scan of Pd3d). The patterns of Fe2O3,28,29 metal Au,30 Cs[AuCl4],31 metal Pd32,33 and PdCl2 (ref. 34 and 35) are stimulated according to the data from National Institute of Standards and Technology (NIST) XPS database. | ||
In addition, we investigated the redox potential of the amphiphile by cyclic voltammetry, as shown in Fig. 4. After converting the potential vs. SCE to the potential vs. NHE, the standard electrode potential of FcC11Py2+/FcC11Py+ is 0.687 V, while the standard electrode potentials of [AuCl4]−/Au and [PdCl4]2−/Pd are 1.002 V (ref. 36) and 0.591 V,37 respectively. Obviously, [AuCl4]− can oxidize FcC11PyBr. For palladium, [PdCl4]2− cannot oxidize FcC11PyBr in the standard state. However, owing to the small difference between the two electrode potentials, it can be inferred that the reaction of [PdCl4]2− and FcC11PyBr may reach an equilibrium with sufficient metal palladium formed. According to a calculation given by the Nernst equation (the details are in the ESI†), the electrode potential of [PdCl4]2−/Pd will increase to 0.655 V under the experimental conditions. On the other hand, the electrode potential of FcC11Py2+/FcC11Py+ was 0.629 V when we terminated the reaction. Thus, it is explicable that [PdCl4]2− can oxidize FcC11PyBr under experimental conditions. The calculation also agrees with several facts in our experiments. First, Pd@MS was synthesized at room temperature for 1 h. However, if Au@MS is prepared under the same conditions, the percentage of Au in Au@MS can reach 6.612% wt and the dispersion of the Au nanoparticles will be very poor. Secondly, even though we optimized the conditions to reduce HAuCl4 (0 °C for 15 min to 30 min), the Au nanoparticles in the obtained Au@MS are still larger than the Pd nanoparticles in Pd@MS. To conclude this part, it is completely feasible to use ferrocenyl-grafted amphiphile to act as both a structure-directing agent and the reductant to load noble metal nanoparticles onto mesoporous silica.
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| Fig. 4 The cyclic voltammograms of FcC11PyBr aqueous solution and the standard electrode potentials of related redox couples. | ||
The nitrogen absorption–desorption isotherms (Fig. 5a) show a typical type-IV curve defined by IUPAC, suggesting an ordered mesoporous structure of silica similar to MCM-41. After loading with noble metals, both the materials have a specific surface area of over 900 m2 g−1 (Table 1), providing more contact positions for the reaction. The pore diameter is around 3.2 nm, which is far bigger than that of normal small molecules. Meanwhile, the narrow distribution of pore diameters indicates the formation of uniform mesopores, which can reduce clogging during diffusion and allow the substances to go in and out of the channels smoothly throughout the catalytic process.
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| Fig. 5 (a) The nitrogen adsorption–desorption isotherms (inset: pore size distribution) (b) the mesoporous structure of MS in the TEM image. | ||
| Samples | Surface area/m2 g−1 | Pore volume/mL g−1 | Pore diameter/nm |
|---|---|---|---|
| Au@MS | 920.9152 | 0.9000 | 3.13 |
| Pd@MS | 924.4732 | 1.0335 | 3.14 |
The TEM images of the mesoporous materials loaded with noble metal nanoparticles (Fig. 5b) reveal the uniform hexagonal channels, most of which have an ordered structure while a very few have a worm-like structure. Furthermore, the fine structure of the Au and Pd nanoparticles can be clearly observed in the HRTEM images (Fig. 6). The nanoparticles have a size below 10 nm, showing an excellent lattice structure and dispersion. It also can be inferred from the TEM results that the size of the metal nanoparticles will increase as the reaction time extends (Fig. 7). Consequently, the reduction time should be controlled to be no longer than 30 minutes for Au@MS. Larger nanoparticles will usually decrease the dispersion of the catalysts and further affect the catalytic activities.
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| Fig. 6 The TEM images of (a) Au@MS (b) the Au nanoparticles in Au@MS (c) Pd@MS (d) the Pd nanoparticles in Pd@MS. | ||
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| Fig. 7 The TEM images of the Au nanoparticles in Au@MS obtained by different reaction times: (a) 72 h (b) 14 h (c) 6 h (d) 3 h (e) 30 min (f) 15 min. | ||
The catalytic performances of the supported Au and Pd nanoparticles are investigated through the hydrogenation of 4-nitrophenol (4-NP) and the Suzuki reaction, respectively. For Au@MS, excellent catalytic activity has been observed. As we can see in Table 2, 4-NP can be completely reduced in 90 seconds (Table 2, entry 2), whereas no reduction can be observed without the presence of Au (Table 2, entry 1). On the other hand, Au@MCM-41, i.e. MCM-41 loaded with Au through the traditional impregnation method, was prepared to compare the catalytic ability with Au@MS. It turns out that more than an hour is required to consume all the 4-NP under the same reaction conditions, and the yield in 90 seconds is only 17.6% (Table 2, entry 3). To further confirm that the experimental phenomena were caused by the catalysis of Au nanoparticles rather than simple physisorption, we measured the full-spectra scan during the reaction (Fig. 8a). From the spectrogram we can see the absorption of 4-NP naturally decrease at 400 nm. In addition, a new absorption peak simultaneously gradually appears at 300 nm, corresponding to the reduction product 4-aminophenol, excluding the possibility of the simple physisorption of 4-NP by the mesoporous materials. For Pd@MS, we choose the Suzuki reaction to investigate the catalytic activities. From the experiments we found good catalytic activities for both bromobenzene and iodobenzene to react with phenylboronic acid and to form the product biphenyl. The yields can both be over 90%. The TOF of the reaction is relatively high (Table 2, entry 4), which is due to the low percentage of palladium in the mesoporous material (0.32%). For bromobenzene, the TOP is 308 h−1. However, for Pd@MCM-41, which is obtained by the traditional impregnation method, the yield is only 6.184% (Table 2, entry 5), less than one tenth of that of Pd@MS. The results also prove that through in situ reduction the obtained mesoporous silica loaded with Pd nanoparticles showed high catalytic activities. The cycle experiments indicate that the yield was maintained at around 70% after 3 cycles (Fig. 8b). What caused the yield to decrease could be the damage to the silica framework in basic conditions, which would cause further leaching of the Pd nanoparticles. Another reason may be the small particle size and the small dosage of the catalysts, leading to an unavoidable loss through the centrifuge.
| Entries | Samples | Noble metal percentage (wt%) | Yield (%) | TOF (h−1) |
|---|---|---|---|---|
| a Catalytic reduction of 4-nitrophenol for 90 seconds.b Suzuki reaction of PhI and phenylboronic acid for 5 hours.c Not detected by ICP. | ||||
| 1 | MS (calcined) | 0 | 0a,b | 0 |
| 2 | Au@MS | 0.2727 | 100.0a | 3039 |
| 3 | Au@MCM-41 | 0.0613 | 17.60a | 2380 |
| 4 | Pd@MS | 0.3231 | 90.55b | 300 |
| 5 | Pd@MCM-41 | Tracec | 6.184b | — |
Footnote |
| † Electronic supplementary information (ESI) available: Measurement of the critical micellar concentration (CMC) of the amphiphile FcC11PyBr, analysis of the redox reaction between [PdCl4]2− and FcC11PyBr, and the characterization data for FcC11Br and FcC11PyBr. See DOI: 10.1039/c6ra23875k |
| This journal is © The Royal Society of Chemistry 2016 |