Zhiyong Zhou,
Ke Cui,
Yu Mao,
Wenshuai Chai,
Nian Wang and
Zhongqi Ren*
Beijing Key Laboratory of Membrane Science and Technology, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, People's Republic of China. E-mail: renzq@mail.buct.edu.cn; Tel: +86-10-64433872
First published on 8th November 2016
Enantioseparation of chiral compounds is important for pharmaceutical production. Chiral resolution of racemic tryptophan has attracted increasing attention. Traditional separation methods have the disadvantages of being high cost, energy intensive and environmentally unfriendly. Membrane permeation seems promising for application in the enantioseparation of racemic tryptophan with the advantages of energy efficiency and no additives. However, lots of organic compounds are commonly used for the preparation of various membranes for enantioseparation of racemic tryptophan. Therefore, we prepared a molecularly imprinted self-supported membrane (MISM) using a green and clean method with natural polymer sodium alginate (SA) as the functional polymer, water as the solvent and CaCl2 as the crosslinking agent. The crosslinking by CaCl2 was confirmed by attenuated total reflection Fourier transform infrared (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS) analyses. The surface and internal structures of the MISM and non-imprinted self-supported membrane (NISM) were observed by atomic force microscope (AFM) and scanning electron microscope (SEM). The addition of a template molecule can significantly improve the MISM surface roughness. The compact structures of MISM and NISM were confirmed by the cross-sectional images. The thermo stability of MISM was studied. In addition, the effects of pH and crosslinking time on the swelling behavior of MISM were investigated. A high concentration of OH− in alkali solution can remarkably weaken the electrostatic interaction between Ca2+ and COO−. The effects of preparation conditions, permeation conditions and concentration polarization on the pressure-driven permeation performance of MISM were investigated. Ultrahigh enantioseparation performance in 99% ee of the permeation solution can be obtained under mild conditions. Reducing the concentration polarization by increasing the environmental temperature and continuous stirring is beneficial to obtaining ultrahigh ee. Comparison with previous studies on pressure-driven permeation performance indicates that the proposed green and clean preparation method for a molecularly imprinted self-supported membrane is not only environmentally friendly but also efficient in obtaining ultrahigh ee.
Chiral resolution has attracted more and more attention. Various kinds of methods, such as crystallization,3 chromatography,4,5 enzymatic kinetic resolution,6 extraction7 and membrane separation,8 have been widely applied in the separation of chiral compounds. Among these methods, membrane separation is a promising technology with advantages of green preparation, low cost, continuous operation and facile scale up,9 which attracts ever-increasing attention. Many studies have been carried out to realize the resolution of racemic tryptophan with membrane separation technology,10–13 which is often divided into chiral selective membrane and achiral selective membrane coupled with affinity dialysis.10 For achiral selective membranes, the effective chiral recognition molecules, such as human serum albumins, are very expensive,14 which is not beneficial for industrial application. Thus, in this study, a chiral selective membrane was selected as the resolution membrane for racemic tryptophan.
Molecularly imprinted membranes have the advantages of membrane separation technology and molecularly imprinted technology. Molecularly imprinted technology first appeared in 1972 (ref. 15) and went through a rapid development stage after the report of a theophylline molecularly imprinted polymer by Mosbach.16 Molecularly imprinted technology introduces molecular recognition abilities into polymeric materials and membranes, which endows the polymer or membrane with two important characteristics: specific recognition and the “gate effect”. Specific recognition is beneficial to the enhancement of membrane selectivity.17 The “gate effect” can increase the permeability of the template molecule.18 It is worth mentioning that both selectivity and permeability are the main performance indices of membrane separation. Hence, membrane separation performance can be greatly improved by molecularly imprinted technology. In addition, molecularly imprinted technology also exhibits excellent environmental stability and low cost,19 which is beneficial to the application of molecularly imprinted membranes.
Many studies have been conducted to separate various chiral enantiomers with molecularly imprinted membranes.20,21 Good adsorption selectivity22,23 or concentration-driven permeation selectivity with24,25 can be obtained with molecularly imprinted membranes. However, there are few publications about pressure-driven permeation resolution, which can significantly increase mass transfer flux.
Sodium alginate (SA) is a natural, non-toxic, biocompatible and biodegradable polysaccharide26 that has been widely used in chiral resolution,25,27 drug release,28 membrane separation,29 water purification30,31 and biochemical processes.32 Thus, SA is an environmentally friendly polymer for membrane preparation. However, the traditional crosslinking agents for SA like epichlorohydrin33 and glutaric dialdehyde34 are environmentally unfriendly. Therefore, a water soluble inorganic crosslinking agent may be a better choice.
To explore a green and clean way to obtain high permeation resolution of racemic tryptophan, we prepared a molecularly imprinted self-supported membrane (MISM) with D-tryptophan as the template molecule, SA as the functional polymer, CaCl2 as the crosslinking agent and deionized water as the solvent, as shown in Fig. 1. CaCl2 is always selected as a nontoxic crosslinking agent for sodium alginate microsphere,35 but it is seldom used for membrane preparation. Thus, in this study, CaCl2 aqueous solution was selected as the crosslinking agent to replace the conventional organic crosslinking agent for green fabrication of the SA membrane. No organic solvents or crosslink agents with very high toxicity were introduced into the preparation process for the D-tryptophan imprinted self-supported membrane.
The crosslinking with CaCl2 was confirmed by Fourier transform infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS) analyses. The surface and internal structures of the MISM and non-imprinted self-supported membrane (NISM) were observed by atomic force microscope (AFM) and scanning electron microscope (SEM). In addition, the thermostability of the MISM was studied. The effects of temperature and pH on the degree of swelling of the MISM were investigated. The effects of preparation conditions (template molecule content, membrane thickness and crosslinking time), permeation conditions (pressure, feed concentration and pH value) and concentration polarization on the permeation performance of the MISM were investigated.
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Fig. 2 (a) ATR-FTIR spectra of membranes; (b) X-ray photoelectron spectra of the MISM after crosslinking and the MISM without crosslinking. |
Fig. 2b shows the XPS analysis for the surfaces of the MISM and the MISM without crosslinking. It can be seen that the characteristic peak of sodium atom at 1071 eV on the MISM surface without crosslinking (Na% = 4.5, Table 1) disappears on the MISM surface (Na% = 0, Table 1). However, the characteristic peak of calcium atom at 346 eV appears on the MISM surface (Ca% = 2.1, Table 1) with no appearance on the MISM without crosslinking (Ca% = 0, Table 1), indicating that the crosslinking with CaCl2 was realized by the coordination of two carboxyl groups in SA and one Ca2+ through ion exchange with Na+, which agrees with the results of the ATR-FTIR spectra.
Membrane | C% | O% | Ca% | N% | Na% |
---|---|---|---|---|---|
MISM | 55.7 | 40.3 | 2.1 | 2.0 | 0 |
MISM without crosslinking | 60.5 | 32.7 | 0 | 2.1 | 4.5 |
AFM analysis can directly display the surface roughness of membranes. Fig. 3 shows the AFM images of MISM and NISM before and after crosslinking. Both the root-mean-square (RMS) roughnesses of the MISM before (110.0 nm) and after crosslinking (77.3.0 nm) are much larger than those of the NISM before (16.1 nm) and after crosslinking (28.1 nm), indicating that the addition of template molecule can significantly increase the MISM's surface roughness, which is beneficial to the increase of the effective area and flux of mass transfer of the MISM.
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Fig. 3 AFM analyses of the MISM (a) and NISM (b) without crosslinking, and the MISM (c) and NISM (d) after crosslinking. |
Fig. 4c and d show the surface morphologies of MISM and NISM after crosslinking. It is obvious that lots of protuberances can be seen on the surface of the MISM, but no protuberances appear on the NISM's surface. Meanwhile, the protuberances also appear on the surface of the MISM without crosslinking, as shown in Fig. 4a. The protuberances on the MISM's surface can be attributed to the dissolving-out behavior of the template molecule D-tryptophan from the membrane solution during the preparation process, which is consistent with the AFM analyses. Furthermore, the internal structures of the MISM and NISM were also analyzed. As shown in Fig. 4e and f, the cross-sectional images of the MISM and NISM after crosslinking confirm the compact structure of the prepared membranes.
The thermostability of the D-tryptophan imprinted self-supported membrane was determined by thermal gravimetric analysis (TGA). As shown in Fig. 5, the thermolysis can be divided into two stages: 65 °C to 121 °C and 193 °C to 301 °C. The first stage (65 °C to 121 °C) represents the evaporation of adsorptive water and the weight loss is 9.39%. The breaking, decomposition and carbonization of the polymer chains of SA occur during the second stage of thermal decomposition (193 °C to 301 °C), resulting in a 40.52% weight loss from the self-supported membrane.
The effect of pH on the swelling behavior of the MISM was investigated and is shown in Fig. 6a. When the pH is 12, the MISM swells seriously and the DS reaches up to 280% at swelling equilibrium. However, when the MISM is placed in aqueous solution at pH 2 or deionized water, the DS is only approximately 142%, which is nearly half of the DS value at pH 12. The crosslinking of the SA polymer chain depends on the electrostatic interaction between Ca2+ and COO−, which can be weakened by a high concentration of OH− in alkali solution. Therefore, the DS value obtained in alkali solution is higher than that obtained in neutral or acidic solution. Fig. 6b shows the effect of crosslinking time on the DS value of the MISM. The DS value first decreases and then remains constant with increasing crosslinking time, indicating that the crosslinking of the membrane has been accomplished at 60 min.
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Fig. 6 (a) Effect of pH on degree of swelling of the MISM. (b) Effect of crosslinking time on degree of swelling of the MISM. |
Membrane thickness is an important factor for self-supported membrane properties, such as mass transfer resistance and chiral resolution ability. Fig. 8 shows the effect of membrane thickness on permeation flux and enantiomeric excess. The solute flux decreases with increasing membrane thickness. However, no obvious change for enantiomeric excess with the increase of membrane thickness can be observed. In other words, membrane thickness only has an impact on the permeation fluxes of D-tryptophan and L-tryptophan, but doesn't work on the chiral resolution performance. Although both large flux and high selectivity are the goals for membrane separation,36 a thinner membrane is not beneficial to the strength of the membrane. Thus, a thickness of 0.045 mm was selected for the membrane preparation in this study.
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Fig. 8 Effect of membrane thickness on permeation flux of the MISM and enantiomeric excess (crosslinking time: 1.5 h, pressure: 0.2 MPa, feed concentration: 0.5 mmol L−1). |
As discussed previously, when the crosslinking time is longer than 60 min, no obvious change of the DS value with increasing crosslinking time can be observed, indicating that the crosslinking of the membrane has been accomplished at 60 min. Fig. 9 shows the effect of crosslinking time on the permeation flux of the MISM and enantiomeric excess. The enantiomeric excess first increases and then remains above 98% with increasing crosslinking time, which agrees well with the previous results. The crosslinking time has a direct impact on the membrane crosslinking degree and swelling degree, which makes a difference to the membrane permeation performance. To ensure good permeation performance, the crosslinking time of 1.5 h was selected in this article.
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Fig. 9 Effect of crosslinking time on permeation flux of the MISM and enantiomeric excess (membrane thickness: 45 μm, pressure: 0.2 MPa, feed concentration: 0.5 mmol L−1). |
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Fig. 10 Effect of feed concentration on permeation flux of the MISM and enantiomeric excess (membrane thickness: 45 μm, crosslinking time: 1.5 h, pressure: 0.2 MPa). |
The effect of operating pressure on the permeation flux of the MISM and the enantiomeric excess was studied and is shown in Fig. 11. It can be seen that the permeation flux of D-tryptophan increases slightly with increasing operating pressure. However, the permeation flux of L-tryptophan increases sharply with the increase of operating pressure, resulting in the decrease of enantiomeric excess. In this study, pressure was used as the driving force in the membrane permeation process. The increase of operating pressure accelerates the movement of solution, leading to the decreased diffusion selectivity and adsorption selectivity.38 Although higher pressure can provide a larger permeation flux, taking consideration of the decrease of enantiomeric excess, 0.2 MPa was selected as the operating pressure in this study.
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Fig. 11 Effect of operating pressure on the permeation flux of the MISM and enantiomeric excess (membrane thickness: 45 μm, crosslinking time: 1.5 h, feed concentration: 0.5 mmol L−1). |
The pH is also a key factor in the permeation performance of the MISM. As shown in Fig. 12, when the pH value is higher than the isoelectric point of tryptophan (5.89), the enantiomeric excess keeps above 99%. However, when the pH is lower than the isoelectric point of tryptophan (5.89), the enantiomeric excess is approximately zero, indicating that the MISM shows nearly no enantiomeric selectivity. When the pH is lower than the isoelectric point, the tryptophan molecule is positively charged, which is beneficial to the electrostatic interaction with COO− in the SA molecule. However, when the pH is higher than the isoelectric point, the tryptophan molecule is negatively charged, resulting in the disappearance of electrostatic interaction between the tryptophan molecule and COO− in the SA molecule. The electrostatic interaction between the tryptophan molecule and the COO− in the SA molecule may change the chiral environment of the MISM, resulting in the disappearance of the affinity differences for D-tryptophan and L-tryptophan with SA. Thus, no obvious differences of adsorbed rate on the membrane surface and diffusion rate in the membrane exist, leading to a sharp decrease of the enantiomeric selectivity of MISM when the pH is lower than the isoelectric point. In addition, the comparison of the enantioseparation permeation performances of various membranes reported previously with the MISM for racemic tryptophan is listed in Table 2. It can be seen that the % ee value obtained in this work with the MISM prepared with a totally green and clean method (>99%) is much higher than those in the literature, which indicates that the proposed green and clean method is a considerable method with advantages of being environmentally friendly with an ultrahigh % ee.
Membrane | Solvent | Crosslinking agent | Driving force | Permeation performance | Reference |
---|---|---|---|---|---|
β-Cyclodextrin glutaraldehyde crosslinked polysulfone membrane | N,N-Dimethyl formamide | Glutaraldehyde | Pressure | 49% ee | 8 |
Chitosan functionalized cellulose acetate membrane | Acetone, xylene and dioxane | Glutaraldehyde | Pressure | 66% ee | 12 |
Sodium alginate membranes | Acetone | Glutaraldehyde + HCl | Pressure | 54% ee | 27 |
1.2 × 10−4 mol m−2 h−1 | |||||
BSA immobilized membrane | Dimethylformamide | Glutaraldehyde | Pressure | 30.8% ee | 39 |
7.5 × 10−5 mol m−2 h−1 | |||||
MISM | Water | CaCl2 | Pressure | >99% ee | This work |
8.0 × 10−5 mol m−2 h−1 |
Concentration polarization is a common phenomenon in membrane separation. The selective filtering of the membrane prevents a part of the solute from passing through the membrane, causing an increase in the surface concentration of the membrane.40 Therefore, a concentration gradient perpendicular to the membrane surface is formed by the concentration boundary. Owing to the formation of concentration polarization, the volume flux of the solvent decreases with the increase of the permeation pressure on the membrane surface. What is worse, a solute gel layer may be formed by the concentration polarization.41
Environmental temperature is an important factor for concentration polarization. However, the effect of environmental temperature on concentration polarization is very comprehensive. The change of environmental temperature will lead to a variation in the mass transfer coefficient, the boundary layer, the diffusion coefficient, the solute resistivity and the permeability,42 all of which are associated with concentration polarization. As shown in Fig. 13a, the permeation flux of D-tryptophan increases slightly and the permeation flux of L-tryptophan decreases sharply with increasing environmental temperature, resulting in increased enantiomeric excess. When the temperature is higher than 16 °C, the enantiomeric excess stays above 99%. In addition, the concentration polarization also has a big influence on the water flux. As shown in Fig. 13b, water flux increases gradually with the increase of environmental temperature. Low temperature aggravates the concentration polarization, which increases the surface concentration of the membrane and the permeation pressure, leading to the decrease of water flux. Moreover, environmental temperatures higher than 20 °C (25 to 35 °C, realistic outdoor temperature) are beneficial to reducing the concentration polarization, resulting in maintaining the high % ee (>99%). Thus, a realistic outdoor temperature (25 to 35 °C) was selected as the optimal environmental temperature.
It is known that stirring provides a tangential velocity to the membrane surface in a dead-end filtration membrane module, which is beneficial to increasing the mass transfer coefficient of the solute and decreasing the concentration on the membrane surface,43 resulting in weakening the influence of concentration polarization. As shown in Fig. 14, the water flux increases and the enantiomeric excess stays above 99% with time passing with stirring. However, the water flux decreases with time passing without stirring. Moreover, the enantiomeric excess begins to decrease after 36 h without stirring. Both the concentration on the membrane surface and permeation pressure increase without stirring. In other words, no stirring aggravates the concentration polarization, resulting in the decrease of water flux and enantiomeric excess.
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The prepared membrane was first swelled fully in deionized water for 1 h and then fixed onto a support plate in the membrane device. A feed solution with a certain concentration of D,L-tryptophan was poured into the membrane device. The pressure was set by adjusting the switch on the N2 cylinder. The permeate sample was collected from the permeate side in a fixed period of time.
The solute permeation flux JS,i, water permeation flux JV and enantiomeric excess % ee were calculated as follows:
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