He
Huang
,
Junheng
Liu
*,
Ping
Sun
and
Song
Ye
School of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, China. E-mail: liujunheng365@163.com
First published on 12th October 2016
Three nanometer cerium oxide (nano-CeO2) catalysts were prepared by a precipitation method in order to reduce particulate matter (PM) and nitrogen oxide (NOx) emissions from diesel engines through after-treatment technology. X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscopy (SEM), and Brunauer–Emmett–Teller (BET) analysis were employed to characterize the catalysts. The catalytic activity was evaluated by analyzing the ignition temperature, peak temperature of soot combustion and conversion of nitric oxide (NO) to nitrogen (N2). The results show that the average particle sizes of the three prepared CeO2 catalysts are 7, 12 and 20 nm, respectively, which are much smaller than that of commercial CeO2 (comm-CeO2); also, the prepared CeO2 catalysts have larger specific surface areas. The catalytic activity of CeO2 increases as its specific surface area increases. The efficiencies of the catalysts for the oxidation of CeO2 on soot are 20, 12 and 7 nm, in descending order. The ignition temperatures of soot combustion were reduced by 124 °C, 109 °C and 93 °C and the peak temperatures decreased by 185 °C, 104 °C and 102 °C when the three CeO2 catalysts were employed. The conversion of NO is greater than 70% at 370 °C to 550 °C, which indicates that prepared CeO2 has a wider temperature window. The presence of oxygen vacancies on the CeO2 surface greatly increases the adsorption energy of NO and can promote the reduction reaction of NO.
Diesel particulate filters (DPFs) can effectively reduce diesel particulate emissions with a collection efficiency higher than 90%.4 However, most of the particles are deposited in the filter, which leads to increasing exhaust back pressure and deterioration of the economic and dynamic efficiency of the engine. In order to solve this problem, passive regeneration techniques such as chemical catalysis can be utilized to reduce the activation energy of particle oxidation and the ignition temperature. Thus, the particles can be burnt out by the energy from diesel exhaust under high gas temperatures to achieve the goal of DPF regeneration.5,6 In addition, by coating a proper catalyst within the DPF, NOx reduction from exhaust gas can be achieved, thus realizing the purpose of reducing both PM and NOx emissions from diesel engines. However, it is difficult to select a highly active catalyst for particle oxidation.
Because of their rich electronic energy level structures, rare earth-based catalysts exhibit unique chemical and physical properties; therefore, these catalysts play important roles in the fields of industrial catalysis,7,8 energy utilization9 and environmental governance.10,11 Among the existing rare earth oxides, cerium dioxide has attracted much attention in the catalysis field due to its low cost, unique crystal structure and Ce3+/Ce4+ reversible conversion.12–20 Its qualities are not limited to catalytic oxidation of soot; it can also be used in the transformation of hydrocarbons (HC), carbon monoxide (CO) and NOx into H2O, carbon dioxide (CO2) and N2. As the core of an oxygen storage/oxygen release material, CeO2 can rapidly store oxygen when the oxygen content in exhaust is excessively high, then release the oxygen when the oxygen content is low; hence, it plays the role of an “oxygen buffer”. It is therefore essential to improve the catalytic activity and prolong the catalytic life of CeO2.
The health risks of CeO2 are related not only to its toxicity, but also to its exposure scale.21,22 The aim of this study is to coat CeO2 as a catalyst on a DPF carrier, at the current technological level, with minimal peeling. Even if a small amount of nano-CeO2 detached from the carrier, it would accumulate with the soot particles generated in the engine combustion process rather than dispersing in water or soil. Therefore, its concentration would not exceed 1 mg L−1, which is considered to be a safe ecological concentration.
The application of CeO2 in after-treatment technology for diesel engines has become a prevalent research topic in recent years. With regards to experimental investigation, research by Ulrich et al.23 showed that cerium-based fuel additives have only slight effects on engine performance and secondary environmental pollution. Teraoka24 and Kagawa25 adopted a temperature programmed reaction (TPR) technique and simulated the composition of diesel engine tail gas to study the reaction of mixtures with increasing temperature with close contact between a CeO2 catalyst and dry soot; they investigated the ability of CeO2 to reduce PM. Atribak et al.26 found that the catalytic activity of CeO2 on soot decreased with increasing temperature, and the oxidation reduction activity was higher when the catalyst was in close contact with soot. Daturi et al.27 utilized H2 to greatly restore the surface of CeO2 because high concentrations of surface oxygen vacancies can degrade NOx without reducing agents. Furthermore, through infrared (IR) and mass spectrometry (MS) analysis, it was confirmed that the NOx degradation activity was directly related to the oxygen vacancy concentration on the CeO2 surface and the quantity of oxygen exchange. Furthermore, with respect to theoretical calculations, Watson et al.28 found that the formation energy of CeO2 oxygen vacancies was directly related to the catalytic activity of CeO2. Deng29 and Pawan30 showed that oxygen vacancies were more likely to form on the surface of CeO2 by molecular mechanics studies. Jiang et al.31 studied the relationship between the formation energy of CeO2 bulk phase oxygen vacancies and external oxygen pressure (PO2) as well as temperature; they pointed out that the formation energy of oxygen vacancies decreased with decreasing PO2 and increasing temperature. Li et al.32 found that CeO2 had a high adsorption capacity for NO at 303 K (4.9 molecules per nm2) and that 40% of the NO in CeO2 was due to chemical adsorption in the form of NO2−. Furthermore, due to a change in the IR adsorption frequency, it was assumed that NO also played a role in the conversion of Ce4+/Ce3+ on the surface of CeO2.
Previous researchers have carried out constructive investigations on soot catalytic oxidation and the conversion of NOx with CeO2. However, basically, no research has combined both theoretical and experimental investigations of the control of PM and NOx emissions from diesel engines. Therefore, this paper mainly studies the reduction of both soot and NOx using nano-CeO2 catalysts. Three groups of CeO2 with different microstructures were first prepared, and then their microstructures were studied by characterization methods. Afterwards, the catalytic activities of the three CeO2 catalysts were evaluated by examining their soot oxidation characteristics and NO conversion. Finally, the adsorption energy of NO on the surface of CeO2 was calculated theoretically.
The Raman spectra were recorded with a Renishaw inVia Reflex spectrometer at room temperature and atmospheric pressure. The emission line at 514.5 nm from an Ar+ ion laser was focused on the sample under a microscope; the analyzing spot was about 1 mm. The power of the incident beam on the sample was 3 mW. The wavenumber values obtained from the Raman spectra were accurate to 2 cm−1.
Scanning electron microscopy (SEM) was carried out on a field emission scanning electron microscope (S-4800, Hitachi, Japan). Samples were coated with platinum to improve conductivity. The amplification range of the S-4800 was 20 times to 8 × 105 times. The minimum resolution was 1.0 nm, and the electron acceleration voltage range was 0.5 to 30 kV.
N2 adsorption–desorption isotherms of the samples were measured using an ASAP 2460 aperture analyzer from Micromeritics Instrument Company. The samples were degassed at 180 °C under vacuum for no less than 6 hours before the tests.
The test engine was a 4-cylinder, turbocharged, inter-cooled, electronic control common-rail diesel engine, and its main technical parameters are shown in Table 1. PM samples were collected under an ESC 13-mode test cycle using the AVL SPC472 partial flow particle acquisition system. Thermogravimetric analysis (TGA) of the particle samples was conducted on a METTLER TGA/DSC1 thermogravimetric analyzer, which has a built-in high precision electronic balance and temperature sensor. In the thermogravimetric tests, the sample weight was 3 mg, and the mass fraction of oxygen atmosphere was about 12%, which is close to the oxygen content in diesel exhaust. High-purity N2 was used as the protective gas, and its flow velocity was constant at 100 mL min−1. The programmed temperature range was 40 °C to 800 °C, and the heating rate was maintained at 15 °C min−1.
Item | Specification |
---|---|
Type | 4-Cylinder, in-line, turbocharged and intercooled |
Bore × stroke (mm) | 105 × 118 |
Combustion chamber type | Direct injection ω type |
Compression ratio | 17.5 |
Displacement (L) | 4.09 |
Max. torque/speed (Nm/r/min) | 400/1500 |
Rated power/speed (kW/r/min) | 95/2600 |
Max. injection pressure (MPa) | 160 |
Fuel injection system | Electronic controlled high pressure common-rail |
Fig. 1 shows the catalytic activity determination reaction system, which is composed of a gas distribution system, a catalytic reaction section and a measurement section. Firstly, the collected diesel soot particles and CeO2 were evenly mixed and placed in a fixed-bed quartz reactor. Secondly, the reactor was placed in an electric heating furnace with a programmable temperature controller. The programmed temperature was constantly increased until the soot completely underwent oxidation-combustion, and 5% NO + 10% O2 + 85% He were used as reaction gases to simulate diesel exhaust gas atmosphere; He was the carrier gas. Thirdly, the NO conversion (XNO) at each reaction temperature was calculated from the NO concentration in the simulated exhaust ([NO]inlet) and the outlet N2 concentration ([N2]); these data were used as an indicator to measure the catalyst activity. The N2 concentration was detected with a gas chromatograph. The specific calculation formula is shown in eqn (1).
XNO = 2[N2]/[NO]inlet × 100% | (1) |
Fig. 3 shows the Raman patterns of CeO2 with different structures; there are two main peaks. The absorption peak near 450 cm−1 is attributed to the typical F2g vibrating belt of the CeO2 cubic crystal structure, which is attributed to the absorption modes of oxygen ion vibration and the surrounding cation vibration, representing the vibration between O2− and Ce4+. The relatively weak absorption peak of the Raman shift at 570 cm−1 is attributed to lattice defects, which result from oxygen vacancies. This indicates that the different structures of nano-CeO2 have lattice defects, and there are oxygen vacancies in their structures. The shift of the Raman peak may be due to CeO2 crystal sintering caused by the loss of lattice oxygen, which is caused by thermoinduction. The intensities of the F2g Raman vibration peaks of CeO2 are different. A higher intensity of Raman vibration peaks indicates that the CeO2 is more crystalline and that the long-range order is also superior. For the soot oxidation reaction, the oxygen vacancy position in the CeO2 catalyst is the active site, which implies that greater oxygen vacancy activity will result in better catalytic oxidation of soot.
The particle diameters in the unit areas were analyzed by Nano Measure software using the SEM images to calculate the average particle diameters. Fig. 4 shows the SEM images of the CeO2 samples. From Fig. 4(a), the particle diameter range of the first nano-CeO2 sample is 22.1 to 35.2 nm, with an average particle diameter of 29 nm. From Fig. 4(b), the particle diameter range of the second nano-CeO2 sample is 18.9 to 25.1 nm, with an average particle diameter is 22 nm. From Fig. 4(c), the particle diameter range of the third nano-CeO2 sample is 15.5 to 22.3 nm, with an average particle diameter of 19 nm. The appearances of the three groups of particles are relatively uniform; the particles are mostly spherical or near-spherical, with clear boundaries. Furthermore, they show the same trend of average particle diameter as obtained through the Scherrer formula. This proves that the particle aggregation is effectively controlled in the process of preparation, which improves dispersion.
Table 2 shows the surface areas, pore volumes and average pore diameters of the three CeO2 samples. The surface areas were determined using the linear portion of the Brunauer–Emmett–Teller (BET) model, and the average pore sizes were calculated using the Barrett–Joyner–Halenda (BJH) formula from the desorption branch of the N2 adsorption isotherm prior to these measurements. As shown in Table 2, the surface areas of the prepared CeO2 samples are significantly greater than that of comm-CeO2. A greater surface area indicates that there are more active sites on the surface of CeO2 per unit mass. Furthermore, a greater surface area provides more opportunities for the catalyst to be in close contact with the reactants. These are all favorable characteristics for the adsorption and activation of reactant molecules.
Sample | Surface (m2 g−1) | Pore volume (cm3 g−1) | Average pore diameter (nm) |
---|---|---|---|
7 nm-CeO2 | 59 | 0.04 | 2.9 |
12 nm-CeO2 | 68 | 0.09 | 5.7 |
20 nm-CeO2 | 89 | 0.19 | 8.5 |
Comm-CeO2 | 8.1 | 0.04 | 2.8 |
Fig. 5 shows the TG curves of PM in the simulated exhaust gas atmosphere, which are the TG curves and DTG curves of particle weightlessness. As shown in the figure, the two obvious weightlessness segments in the TG curve without CeO2 correspond to the two peaks in the DTG curve. In the TG curve, the 23% weightlessness in the low temperature segment was due to SOF, the 74% weightlessness in the high temperature segment was due to dry soot, and the 3% residual particles were mainly metals and sulphates at the end stage of the oxidation.
In order to explore the effects of CeO2 on the catalytic oxidation properties of particles, the three CeO2 catalysts and diesel particulate samples of equal quality were mixed separately for the TG tests. The weightlessness of the particles was measured in percentage, and the three different TG and DTG curves are shown in Fig. 5. As shown in the DTG curves, there are three peak weightlessness rates of the particles with CeO2, which can be attributed to the volatilization of HCs with low boiling points, the oxidation of HCs with high boiling points, and the oxidative combustion of dry soot. Compared with the DTG curves of the pure particles, the peak temperature of the particles with CeO2 decreased; this proves that the addition of CeO2 promoted the oxidative combustion of some components of SOF and dry soot.
Table 3 gives the weightlessness characteristic parameters of the pure particles and the particles with different CeO2 microstructure parameters. Ts is defined as the temperature corresponding to the peak weightlessness rate of HCs with low boiling points in SOF. Tp is defined as the temperature corresponding to the peak weightlessness rate of HCs with high boiling points in SOF. Ti is the ignition temperature of dry soot, and Tm is the combustion peak temperature of dry soot. By comparing the TG curves, it is found that the weightlessness of SOF is basically coincident with the volatile phases. Ts, caused by the volatilization of HCs with low boiling points, is about 200 °C. The particles with the CeO2 catalyst appear to enable oxidation combustion of high boiling point HCs, and Tp is about 300 °C. Thus, it can be seen that CeO2 has little effect on low boiling point HCs; however, it promotes the oxidative combustion of high boiling point HCs. As for the catalytic oxidation of dry soot with CeO2, both Ti and Tm decrease to different degrees. The corresponding DTG curve moves to the low temperature segment, and both Ti and Tm reach the lowest values with 20 nm CeO2. This is consistent with the conclusions of the specific surface area analysis above. The catalytic oxidation efficiencies of the three CeO2 catalysts for the soot particles are in the order of 20 nm > 12 nm > 7 nm. The Ti values decrease by 124 °C, 109 °C and 93 °C, respectively, and the Tm values also decrease by 185 °C, 104 °C and 102 °C, respectively.
Sample | SOF weightlessness (°C) | Soot weightlessness (°C) | ||
---|---|---|---|---|
T s | T p | T i | T m | |
None | 191 | — | 472 | 598 |
7 nm-CeO2 | 200 | 300 | 379 | 496 |
12 nm-CeO2 | 199 | 295 | 363 | 494 |
20 nm-CeO2 | 207 | 302 | 348 | 413 |
Fig. 6 gives the NO conversion curves of the different CeO2 samples. As the figure shows, NO conversion with the prepared CeO2 samples is significantly higher than with comm-CeO2. As the temperature increases, the NO conversion increases initially and then decreases. The NO conversion with 20 nm CeO2 reaches the highest value of 70% at 350 °C. The NO conversions with the three CeO2 samples are all higher than 70% at 370 °C to 550 °C, which proves that the prepared CeO2 has a wide temperature window.
The lattice constant of CeO2 obtained from the optimization is 5.47 Å, which is in good agreement with the experimental value of 5.41 Å.36 The reliability of the selected model was verified.
The adsorption energies of the NO molecules on the surface of CeO2 were quantified by the adsorption energy (Ead), which is defined in eqn (2):
Ead = E(CeO2) + E(NO) − E(NO/CeO2) | (2) |
4CeO2 + C(soot) → 2Ce2O3 + CO2 | (3) |
Because of its high thermal stability, Ce2O3 formed from the reaction of soot remains active after enhancing the initial combustion and is reoxidized to CeO2 through the reduction of NO.37 NO can be reduced to N2 according to chemical eqn (4).38 Thus, NO emissions can be inhibited to some extent; meanwhile, CeO2 can be regenerated.
2Ce2O3 + 2NO → 4CeO2 + N2 | (4) |
In summary, the catalytic activity of CeO2 toward soot oxidation suggests a new method to promote the internal online regeneration of DPF.
The particle sizes of the three CeO2 catalysts prepared by a precipitation method are 7, 12 and 20 nm, respectively, which are significantly smaller than the particle size of comm-CeO2. Moreover, compared with comm-CeO2, the specific surface areas of the prepared CeO2 samples are relatively large, which could effectively improve the oxidation characteristics of soot and promote the effective conversion of NO.
The CeO2 catalytic oxidation efficiencies for soot decrease successively in the order of 20 nm, 12 nm and 7 nm. The ignition temperatures of soot combustion are reduced by 124 °C, 109 °C and 93 °C, respectively, and the peak temperatures are reduced by 185 °C, 104 °C and 102 °C, respectively, with the three CeO2 catalysts.
As the particle sizes of the three prepared CeO2 samples are relatively small, the effects of particle size on their catalytic activities can be negligible. The catalytic activity is closely related to the specific surface area; this activity increases with increasing specific surface area.
With increasing temperature, the conversion of NO first increases and then decreases. NO conversion with 20 nm-CeO2 reaches the highest value of 70% at 350 °C. The conversions of the three CeO2 catalysts are greater than 70% at 370 °C to 550 °C, which indicates that the prepared CeO2 has a wide temperature window.
The presence of oxygen vacancies on the CeO2 surface greatly increases the adsorption energy of NO and promotes the reduction reaction of NO on the CeO2(110) surface.
This journal is © The Royal Society of Chemistry 2016 |