Hui Shia,
Anbin Tang*ab,
Qianqian Liangb and
Yong Jiangb
aSchool of Material Science and Engineering, Southwest University of Science and Technology, Mianyang 621000, China. E-mail: 1017048558@qq.com
bNational Insulating Material Engineering Research Center, Sichuan EM Technology Co., Ltd, Mianyang 621000, China
First published on 2nd November 2016
In this report, a series of F & Si containing poly(ethyl terephthalate) (PET–F–Sis) were synthesized via polycondensation of terephthalic acid, ethanediol, 2,2,3,3,4,4,5,5-octafluoro-1,6-hexanediol and reactive polysiloxane. Reactants had active reactivity and low thermal degradation, and PET–F–Sis had good melting flow property with the η ranging 0.6–0.7 dL g−1. In addition, the production efficiency was increased considerably by decreasing the polycondensation time from 90 minutes to lower than 30 minutes. Moreover, the air–film interfaces of PET–F–Si films were analyzed by water contact angle meter (WCA), X-ray photoelectron spectroscopic (XPS) and atomic force microscopy (AFM). The results indicated that segments containing fluorine and silicon migrated to the surface and fabricated the rough morphology with tiny sharp bulges. And this contributed to the substantial improvement of hydrophobic property of the surfaces with the evidence of the static water contact angle increasing from 76.56° for PET to 134.77° for PET–F–Si10. The progress revealed potential productions of hydrophobic PET materials in future applications.
Are the interesting water droplets on a lotus leaf when you have been playing outside after it has been raining still fresh in your memory? Besides the lotus leaf, quantities of organisms in nature have been studied for the unique property for water, such as petals,2,3 water strider,4 dragonfly,5 butterfly wing,6 and so on. The phenomena dues to the unique hydrophobic surfaces, which have attracted more and more attentions of researchers, since the control of hydrophobicity on the surface of solid counts a great deal in practical applications.4,7–11 A number of hydrophobic materials have been made and reported to perform well in antibacterial,12 ice-phobic,13 frost-resisting,14 self-cleaning,15 fluid drag reduction,16 etc. Therefore, many efforts have been made to investigate the mysterious of the natural hydrophobic property. As an essential aspect, the unique surface essentially associate to the surface roughness and low surface energy.2,8,11 Through the reported researches, strategies have been carried out on the basis of bio-inspirations, which can be summarized as two methods. One is to create roughness on low surface energy materials. Various methods have been used to fabricate rough surfaces as highly ordered comb-like,17,18 mesoporous,19 multi-scale structures,20 nano-cones,21 and so on. For example, Q. T. Fu developed a ice-phobic coating based on the method of sol–gel.22 H. Zhang fabricated superhydrophobic surface with drag reduction in the way of chemical etching and anodization.23 M. Ramiasa-MacGregor obtained hydrophobic surface by procedure of controlling the size of gold nanoparticles.24 Another method is to add low surface energy component to rough surface materials. Many low surface energy materials especially fluorine and/or silicon-containing materials have been used to obtain hydrophobic surfaces with various rough structures.25,26 X. Chen synthesized fluorinated polyacrylate and fabricated a hydrophobic coating covered with spherical-like particles.27 J. Marczak employed alkylsilanes to the modification of hydrophobic surfaces with roughness in nanoscale.28 H. Maciejewski introduced fluorofunctional organosilicon to obtained superhydrophobic surfaces in cage dimensions of roughness.29 Furthermore, the progress make it possible for us to take advantage of the hydrophobic surfaces from phenomena to research and finally to application.
From now on, the hydrophobicity of PET materials are almost achieved through physical modification with other hydrophobic materials.30,31 In our daily life, hydrophobic raincoat and outdoor tent based on PET materials are most coated with other hydrophobic coatings. Some researchers prepared superhydrophobic PET fabric by coating the PET fabric with SiO2 nanoparticles accompanied with commercial water-repellent agent32 or coating the PET fabric with Al2O3–SiO2 hybrid.33 For the use of solar cell, PET plays as an very important role in the back sheet film, but it's hydrophobicity are gained by polyvinylidene fluoride film. However, they would meet the problems of chipping or peeling off, and would shorten the service life of coatings and films. In addition, we may eat the coatings of food package if it is made in this way. Researchers also used ECR generated sulfur hexafluoride plasma to treat PET substrates and obtained a high hydrophilic/hydrophobic contrast surface.34 Another method is fabricating highly ordered rough surfaces via traditional methods, and we can get different micro/nano morphologies as we expect. Whereas it needs specific equipment, costly and not easy to operate especially for PET materials. What's more, it would also greatly weaken mechanical properties by manufacturing rough structure. Therefore, a promising approach for hydrophobic PET materials is to introduce low surface energy component into PET chains. By adjusting the technology to obtain the proper parameter, the modified PET can be directly made into durable hydrophobic products reducing or cancelling post treatment process. At the same time, terminal waste can be recycled for polyester synthesis, and the technology is real green for environmental protection. Considering the high reaction temperature and harsh reaction pressure of PET, it is important to chose appropriate modification reactants, which is the main problem we need to solve.
In this article, we designed a simple and cost-effective plan to fabricate hydrophobic PET via copolymerization mainly by –OH and –COOH. In consideration of the high cost of fluorine monomer, we used reactive polysiloxane together with only a small amount of 2,2,3,3,4,4,5,5-octafluoro-1,6-hexanediol. At first, chemical structure of the copolymers were characterized by nuclear magnetic resonance (1H NMR and 13C NMR). Then, the activity of produce and process was evaluated by intrinsic viscosity (η), carboxyl end group value ([–COOH]) and polycondensation time (tp). Finally, static water contact angles (WCA), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM) were applied to investigate surface properties of these films. It demonstrated that PET copolymers containing F & Si were made, and the hydrophobic properties of films were greatly improved, which may contribute to the produce of hydrophobic PET materials with potential applications in scientific and practical researches.
In the 13C NMR spectrum, the shift at 171.83 ppm was assigned to the peak of trifluoroacetic acid. The chemical shifts between 164.06 ppm and 165.36 ppm (peak 1) were due to the OC–O connected with phenyl ring and methylene. The signal at 133.09 ppm and 136.57 ppm (peak 2) were attributed to the phenyl ring. The structure of perfluorinated hexamethylene were confirmed by the four shifts between 113.75 ppm and 119.38 ppm (peak 3). The shift at 67.56 ppm (peak 5) was due to the –CH2CH2–, and the shift at 67.19 ppm (peak 6) was due to the –CH2– connected with oxide and –CF2–. The other carbon peaks at 38.12 ppm (peak 8), 19.80 ppm (peak 7) and 0.38 ppm (peak 4) were the characteristic chemical shifts of RPSi. Therefore, the results demonstrated the successful synthesis of the target copolymers with OFHD and RPSi.
Considerable results of the intrinsic viscosity (η), carboxyl end group value ([–COOH]) and polycondensation time (tp) were showed in Table 1. η is the measure of the fluid viscosity for melted PET and the characterization of molecular weight of PET. Normally the η of fiber-grade PET is 0.645 dL g−1. Since the synthesis of PET is based on the reaction of –OH and –COOH, the [–COOH] of PET was the value of residual functional group on the ends of molecular chain which was not react with –OH or emerged in heat degradation. So we can estimate the degree of reaction by the value of carboxyl end group in PET. Thus, η and [–COOH] were very important quality indexes in producing and processing PET materials, because they indicated the molecular mass distribution, the reactivity and thermal degradation indirectly. In production, we need to manage the reaction conditions in order to discharge the melt reaction product easily and avoid degradation. Besides keeping the temperature higher than the melting point of PET (about 250 °C) and lower than 290 °C, it is important for us to control the value of η in appropriate stage.
Copolymers | η (dL g−1) | [–COOH] (mol t−1) | tp (min) |
---|---|---|---|
PET | 0.682 | 18.3 | 90 |
PET–F–Si2 | 0.669 | 18.7 | 30 |
PET–F–Si4 | 0.674 | 17.2 | 25 |
PET–F–Si6 | 0.652 | 18.7 | 22 |
PET–F–Si8 | 0.665 | 19.0 | 22 |
PET–F–Si10 | 0.691 | 18.5 | 25 |
As we can see from the results, η of polymers changed in a small range of 0.6–0.7 dL g−1. It indicated that they were in proper polymer molecular weight and had good melt flow property, which were easy for us to discharge the melt reaction product meanwhile conducive to process. In Scheme 1, we can find out that in the main materials of reaction PTA is the only material functionated with –COOH. Then it is easy for us to judge the reaction degree of functional group by measuring the [–COOH]. It showed that the [–COOH] fluctuated diminutively in 17–19 mol t−1, while the normal [–COOH] value of PET is in a wide range of (18–36) ± 4 mol t−1. Therefore it implied that functional groups (–OH and –COOH) of reactants had active reactivity and low thermal degradation, and had a high reaction degree. At last, the production efficiency was estimated by polycondensation time (tp). Reaching the same stirring power of 50 W/40 Hz, tp decreased a lot from 90 minutes to lower than 30 minutes. It indicated that the throughput of PET materials was greatly increased in this polycondensation modification. Therefore, it was a satisfy progress for the production of hydrophobic PET materials.
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In eqn (1), γSV, γSL and γLV were used to signify the interfacial energy of solid–vapor, solid–liquid, liquid–vapor, respectively. At the same time, Young's contact regime of static water contact angle (θw) was measured as Fig. 3. We can classify the surfaces on the basis of θw to be superhydrophilic (θw < 10°), hydrophilic (θw < 90°), hydrophobic (θw > 90°), superhydrophobic (θw > 150°).36,37 The θw and increase value of them for the air–film interfaces of PET–F–Si films are measured in Fig. 4. And the images are exhibited in Fig. 5. It showed that PET film is hydrophilic with low θw (76.56°). However, after modification via copolymerization, PET–F–Si films intrinsically turned to hydrophobic. When OFHD and RPSi are incorporated in the copolymers with only 1 mass% and 2 mass% of PTA, the θw surprisingly increased to 112.10° for PET–F–Si2. It was a significant increase value for about 35°, highlighted the prominent effect of OFHD and RPSi for the hydrophobicity. As we kept OFHD in the same amount (1 mass% of PTA) and increased the amount of RPSi to 4 mass%, 6 mass%, 8 mass%, 10 mass%, the θw increased to 120.89°, 130.86°, 132.01° and 134.77°, respectively. In contrast, the increase value of θw for PET, PET–F–Si2, PET–F–Si4, PET–F–Si6, PET–F–Si8 and PET–F–Si10 in order slowed down from 35° to about 2°. However, it revealed the highest θw of 134.77° for the first time on the air–film interfaces of PET films. The effective increase suggesting that low surface energy components of fluorine and silicon contribute greatly to the hydrophobicity. Moreover, according to the dynamic changing degree of θw, the fluorine content monomer may played a more important role than silicon component for this improvement.38 Previous research also reported that it is easier for low surface energy segments to migrate with the less amount of them.39
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Fig. 5 Images of water contact angle and 10 μm × 10 μm 3D morphology for PET–F–Si film surfaces respectively. |
XPS analysis of film surfaces was conducted to explore how the fluorine and silicon components contribute to the hydrophobic surfaces. The different elements (C/O/F/Si) content and atomic ratios (F/C and Si/C) of PET–F–Si film surfaces were exhibited in Table 2. The carbon concentration of the surfaces decreased systematically as fluorine and silicon contents increased. This accorded with related researches, which reported that F and Si containing segments tended to aggregate on the air–film interfaces.17,27,40 In addition, the concentration of silicon on the surface increased accordingly to the increase of RPSi. But for PET–F–Si8 and PET–F–Si10, the concentration of silicon on the surface were both around 20%, which did not grow in step with the amount of RPSi. This could be explained as the factor that silicon segment on the surface had reach the saturation value. But there didn't existed enough evidence to support the surmise that the less amount of low surface energy segments the easier for them to migrate to the surface. As we could see, PET film surface without fluorine and silicon was detected to have a θw of about 76.56°. For PET–F–Si2, little amount of F and Si arose on the film surfaces and θw increased substantially to 112.10°. It indicated that F and Si containing segments were effective in improving the hydrophobic performance. Subsequently, increasing only the content of RPSi, F/C changed limitedly ranging from 0.0105 to 0.0164, and Si/C gradually increased from 0.0654 to 0.3992, while θw increase from 120.89° to 134.77°. Therefore, it supported that F containing segments contribute more in hydrophobicity of the air–film interfaces than Si containing segments.
Samples | Atomic concentration (%) | Atomic ratio | ||||
---|---|---|---|---|---|---|
C 1s | O 1s | F 1s | Si 2p | F/C | Si/C | |
PET | 73.58 | 26.42 | 0 | 0 | 0 | 0 |
PET–F–Si2 | 65.60 | 29.42 | 0.69 | 4.29 | 0.0105 | 0.0654 |
PET–F–Si4 | 63.78 | 29.09 | 0.77 | 6.36 | 0.0121 | 0.0997 |
PET–F–Si6 | 57.80 | 29.50 | 0.94 | 11.76 | 0.0163 | 0.2035 |
PET–F–Si8 | 55.84 | 24.40 | 0.68 | 19.09 | 0.0122 | 0.3419 |
PET–F–Si10 | 51.85 | 26.59 | 0.85 | 20.70 | 0.0164 | 0.3992 |
For further investigate, AFM in tapping mode was applied to characterize the 3D image information. The air–film interface morphology for each PET–F–Si films was demonstrated in Fig. 5. In these 3D morphologies, brighter domain and dark domain were contrasted to be different segments of polymers,41 indicating the uneven distribution on the air–film interfaces. PET film surface appeared to have a RMS roughness of 182 nm. Meanwhile, other films with F and Si components copolymerized in had a RMS roughness ranging from 38.73 nm to 92.39 nm, which had decreased obviously. This change was the same as previous report.29 It reveals that the fluorine and silicon contributed to the decrease of RMS on the surfaces of PET films. The value of RMS had decreased around 105 nm from 182 nm for PET to 77.09 nm for PET–F–Si2, and big hollows in the 3D image of PET film didn't showed up in the 3D images of PET–F–Si films. It should caused by the enrichment of fluorine and silicon on the surface. For PET–F–Si films, the RMS were not in a regular figures but in a range from 38.73 nm to 92.39 nm. And we can see that in Fig. 5 the surfaces of PET–F–Si2, PET–F–Si4, PET–F–Si6 were slightly warped, which would also affect the RMS of PET–F–Si films. So the enrichment of fluorine and silicon on the surfaces of films caused orderly arrangement which contributed to the decrease of RMS. While the operation on fabricating the films brings other effects to the RMS of PET–F–Si films, so that the RMS of PET–F–Si films were not in a special trends. However, PET film surface seemed to be more smooth in the brighter morphology, and films contain F and Si seemed to be more rough on which quantities of tiny sharp bulges arose. This phenomenon could be explained by the surface enriching of F and Si segments.24,29,38,42 For PET–F–Si2, there were some tiny sharp bulges attached to structured strips in one orientation. It should be the enrich of F and Si on the surface that fabricate the special structure. Afterwards, along with the increasing amount of polysiloxane, rough morphology became more apparent with intensive sharp bulges, and the orientation became invisible, which should be caused by the concentration of Si on the surface. Thus the fluorine and silicon gathered on the surface of film, which decreased the RMS and created micro or nano structures for the PET–F–Si films.
So that, the hydrophobicity of these films was affected by two factors: low surface energy component (F and Si) and surface roughness/morphology.19,29,36,43 With F and Si integrated, visible morphological changes existed on the air–film interfaces, and the water contact angle began to increase. When F/C and Si/C increased from zero to 0.0105 and 0.0654, one-directional arrangement appeared in the morphology of AFM image and θw increased about 35°. This suggesting that fluorine and silicon containing components created the rough surface and improve the hydrophobicity evidently. After that, increase value of θw was no more than 15°, even though the content of Si on the surface increase substantially and the morphology becomes so hackly. Therefore, Si containing segment could increase the roughness of the surface and also contribute to the increasing of θw. However, by contrasting the increase value of PET–F–Sis with different adding amount of OFHD and RPSi, OFHD provided much higher value in improving the hydrophobicity of the film surface than RPSi.
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