Tingting Chenab,
Jun Zhang*ab and
Hongjun Youa
aCollege of Materials Science and Engineering, Nanjing Tech University, Nanjing, 210009, People's Republic of China. E-mail: zhangjun@njtech.edu.cn; Fax: +86-25-83240205; Tel: +86-25-83587264
bJiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites, Nanjing 210009, People's Republic of China
First published on 24th October 2016
The effect of copolymer composition on the photodegradation behavior and the mechanism of poly(ethylene glycol-co-1,4-cyclohexanedimethanol terephthalate) (PETG) random copolymers with different 1,4-cyclohexanedimethanol (CHDM) content were first investigated. The changes in surface chemical groups of the PETG copolymers after UV irradiation were characterized by X-ray photoelectron spectroscopy (XPS) and attenuated total reflectance Fourier transform-infrared (ATR-FTIR) spectroscopy. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used to probe the thermal properties of the PETG copolymers before and after UV irradiation. The crosslinking degree of the PETG copolymers after UV irradiation was evaluated by gel content measurement. The photooxidation rate of the PETG copolymers increased with increasing CHDM content. Namely, the inherent photostability of the PETG copolymers decreased with increasing CHDM content. The PETG copolymers with different compositions exhibited the similar photooxidation mechanism. The presence of CHDM in the PETG molecular chains accelerated the formation of photoproducts. The photoproducts of the PETG copolymers were consisted of aliphatic alcohol, anhydride, benzoic acid, double bond and aliphatic acid as end-groups and molecular terephthalic acid. Moreover, the crosslinking products formed during UV irradiation were not further oxidized in the whole irradiation period (0–800 h). The glass transition temperatures (Tgs) of the PETG copolymers after UV irradiation increased due to the irradiation crosslinking. The increment of Tg increased gradually with increasing CHDM content. Therefore, the higher the CHDM content was, the higher the crosslinking degree obtained.
PETG copolymer has noticeable tensile toughness, transparency, flexibility, high processability, and excellent chemical resistance.6 It can be used for many applications such as transparent decoration part, appliances, water or food storage, medical, automobile, various films and sheets without worries of bisphenol-A.7 Moreover, PETG copolymer also has good impact and tear strength, excellent resistance to stress and bend whitening, and excellent gas barrier properties. These unique properties should make PETG copolymer an outstanding choice for food packaging.8
PETG copolymer is widely used outdoors where toughness and transparency are important, e.g., as street lamp covers, vandal-resistant glazing and transparencies.5,9 Many applications of PETG copolymer, such as packaging materials and garden equipment, require a degree of outdoor stability. Polymers show different inherent photostabilities when they are used as materials. Depending on their resistance to photodegradation, polymers can be divided into groups showing different degrees of stability. Highly photostable polymers are commonly used without any photostabilizer and have an outdoor life of many years. Moderately photostable polymers can be used outdoors without any photostabilizer and have an outdoor life of a few years. Poorly photostable polymers need extensive photostabilization for outdoor use and have an outdoor life of less than a year when compounded without any photostabilizer.10 PET is a moderately photostable polymer. The PET degradation chemistry provoked by light exposure has been studied, and the mechanisms have been reported in the literature.11 On the other hand, few studies on the inherent photostability of PETG copolymer have appeared up to now. T. Grossetête et al. studied the photolysis and the photooxidation of PETG copolymer with a given CHDM content under vacuum irradiation and in the presence of oxygen.12 N. S. Allen et al. investigated on the characterization and identification of fluorescent hydroxylated terephthalate species in the thermal and UV degradation of PETG.13 Therefore, it is of great importance to further investigate the inherent photostability of PETG copolymers.
In our previous work,3,14 PET and a series of PETG random copolymers with different compositions were synthesized and their alkali resistance was systematically investigated. The alkali resistance of the PETG copolymers was enhanced with increasing CHDM content. How will the increasing CHDM content affect the photostability of the PETG copolymers? A well justified study regarding the relationship between photostability and copolymer composition of the PETG copolymers appears to be necessary. In this work, the effect of copolymer composition on the photodegradation behavior and mechanism of the PET homopolymer and PETG random copolymers was systematically studied. The surface chemical groups and thermal properties changes of the irradiated samples were characterized by attenuated total reflectance Fourier transform-infrared (ATR-FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The crosslinking degree of the samples after UV irradiation was evaluated by gel content measurement. The effect of irradiation time on the photodegradation behavior was also examined.
Sample codes | Feed compositiona | Chemical compositionb | ![]() |
||
---|---|---|---|---|---|
EG | CHDM | EG | CHDM | ||
a Molar ratio of EG and CHDM monomers fed in the polymerization.b Measured by 1H NMR spectroscopy. | |||||
PET | 100 | 0 | 100 | 0 | 1.4 × 104 |
PETG(85/15) | 85 | 15 | 84.4 | 15.6 | 1.6 × 104 |
PETG(70/30) | 70 | 30 | 70.9 | 29.1 | 1.4 × 104 |
PETG(50/50) | 50 | 50 | 51.6 | 48.4 | 1.3 × 104 |
PETG(30/70) | 30 | 70 | 31.6 | 68.4 | 1.2 × 104 |
The solvents phenol, 1,1,2,2-tetrachloroethane (Lingfeng Chemical Reagent Co., Ltd., China) and ethanol (Yasheng Chemical Co., Ltd., China) were of analytical reagent grade and used without further purification. Qualitative filter paper with particle retention size ≈ 20 μm was obtained from Hangzhou Special Paper Industry Co., Ltd., China.
Accelerated artificial weathering of all samples was conducted in an accelerated weathering chamber (Q-Lab UVA/se, USA). UV exposure was made with 340 nm wavelength UVA light. All samples were irradiated at 0.51 W m−2 with the blackboard temperature of 65 °C. Each sample was irradiated for 200, 400, 600 and 800 h.
![]() | (1) |
Gel content (%) = (Wg/Wo) × 100 | (2) |
Carboxyl index = A2700–2400/A1520–1490 | (3) |
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Fig. 1 DSC melting traces of the PET homopolymer and PETG copolymers after UV irradiation for different times. |
Samples | UV irradiation time (h) | Tg (°C) | ΔHcc (J g−1) | Tm (°C) | ΔHm (J g−1) | Xc (%) |
---|---|---|---|---|---|---|
a Tg: glass transition temperature, ΔHcc: cold crystallization enthalpy, Tm: melting temperature, ΔHm: melting enthalpy, Xc: crystallinity measured in the first heating scan calculated by eqn (1).b Not detected. | ||||||
PET(100/0) | 0 | 68.0 | 36.5 | 241.1 | 43.2 | 5 |
200 | 69.4 | 37.7 | 239.8 | 44.6 | 5 | |
400 | 70.1 | 38.4 | 239.6 | 43.7 | 4 | |
600 | 69.9 | 36.2 | 240.1 | 42.1 | 5 | |
800 | 70.6 | 36.35 | 239.4 | 42.0 | 4 | |
PETG(85/15) | 0 | 70.6 | 12.5 | 207.9 | 16.4 | 3 |
200 | 72.4 | 5.3 | 204.6 | 9.6 | 3 | |
400 | 72.2 | 4.8 | 205.1 | 9.1 | 3 | |
600 | 72.2 | 1.2 | 206.8 | 4.0 | 2 | |
800 | 72.2 | 4.0 | 206.2 | 6.6 | 2 | |
PETG(70/30) | 0 | 73.4 | —b | — | — | — |
200 | 78.3 | — | — | — | — | |
400 | 78.3 | — | — | — | — | |
600 | 77.8 | — | — | — | — | |
800 | 77.4 | — | — | — | — | |
PETG(50/50) | 0 | 73.5 | — | — | — | — |
200 | 79.5 | — | — | — | — | |
400 | 80.1 | — | — | — | — | |
600 | 79.9 | — | — | — | — | |
800 | 79.9 | — | — | — | — | |
PETG(30/70) | 0 | 75.7 | 23.1 | 239.4 | 28.0 | 4 |
200 | 85.9 | 17.9 | 233.2 | 23.5 | 4 | |
400 | 86.6 | 16.8 | 232.2 | 22.4 | 4 | |
600 | 86.6 | 15.9 | 231.7 | 21.9 | 5 | |
800 | 86.3 | 13.7 | 229.5 | 19.5 | 4 |
After UV irradiation for different times, either the cold crystallization peak or the melting peak is not observed in PETG(70/30) and PETG(50/50). This result indicates that PETG(70/30) and PETG(50/50) after UV irradiation are amorphous as before. Moreover, the cold crystallization peak is still observed in PET, PETG(85/15) and PETG(30/70) after UV irradiation. And the crystallinities of these samples before and after UV irradiation are almost invariant as shown in Table 2. These results reveal that all the samples could not crystallize during the UV irradiation process, which is due to the irradiation temperature (the blackboard temperature: 65 °C) below their glass transition temperatures.
As shown in Table 2, the Tgs of the samples increase after UV irradiation. With further increasing the irradiation time, the Tgs of the irradiated samples are essentially unchanged. The increments of Tgs for PETG(85/15), PETG(70/30), PETG(50/50) and PETG(30/70) after UV irradiation are about 1.8, 4.9, 6.4 and 10.9 °C, respectively. Therefore, the increment of Tg for the PETG copolymers after UV irradiation increases gradually with increasing CHDM content. Moreover, the Tms of the samples decrease after UV irradiation. The Tms of the irradiated samples are essentially unchanged with further increasing the irradiation time. The increments of Tms for PET, PETG(85/15) and PETG(30/70) after UV irradiation are about 1.7, 3.3 and 9.9 °C, respectively.
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Fig. 2 Gel contents of the PET homopolymer and PETG copolymers after UV irradiation for different times. |
With further increasing the irradiation time, the gel content of the samples increases gradually. This implies that the samples in the early irradiation period could not give rise to the insoluble and infusible networks, due to the low crosslinking degree.21 The competitive relationship between the chain scission and crosslinking plays an important role in the gel contents of samples. Attributed to the predominant effect of the chain crosslinking, the gel content of the samples increases with increasing irradiation time.
As shown in Fig. 2, the increase in gel content for the PETG copolymers is enhanced by increasing CHDM content. CHDM has labile hydrogen atoms on the tertiary carbon. The radicals abstract preferentially the hydrogen atoms on the tertiary carbon from the polymer chains.22 The generated free radicals can recombine, leading to the formation of crosslinks.23 Therefore, the higher the CHDM content was, the higher the crosslinking degree obtained, which is in accordance with the DSC results: the increment of Tg for the PETG copolymers after UV irradiation increases gradually with increasing CHDM content (Fig. 1 and Table 2). The increase of Tg for the sample after UV irradiation is ascribed to the irradiation crosslinking.24 The increment of Tg is mainly depended on the crosslinking degree.
Moreover, the gel content for the PETG copolymers is higher than that of the PET homopolymer. Part of the reason for superior crosslinking in the PETG copolymers than the PET homopolymer is due to the existence of labile hydrogen atoms on the tertiary carbon of cyclohexane units in the PETG molecular chains. However, the gel contents of PETG(30/70) after UV irradiation for different times are essentially identical to those of PETG(50/50). The similar gel content can be attributed to the decrease of amorphous phase in PETG(30/70) compared to PETG(50/50). According to the DSC analysis, PETG(30/70) slightly crystallized in the sample preparation process and its crystallinity is about 5% (Table 2). PETG(50/50) is completely amorphous before and after UV irradiation. Patel and Keller found that the irradiation crosslinking occurs mainly within the amorphous regions of polymer.25 Therefore, under the combined effect of the CHDM content and the crystallinity, PETG(50/50) and PETG(30/70) after UV irradiation have similar crosslinking degree.
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Fig. 3 ATR-FTIR spectra of the PET homopolymer and PETG copolymers after UV irradiation for different times. |
The photooxidation of the samples in air causes considerable changes in the ATR-FTIR spectra. New absorption bands appear with increasing irradiation time. And the increase in intensities of new bands is observed with increasing irradiation time. As shown in Fig. 3, the main changes observed in the spectra of the samples after UV irradiation are in the hydroxyl and carbonyl regions. In the hydroxyl region, the changes in the spectra of the PET homopolymer and PETG copolymers after UV irradiation are similar to each other. The appearance of the weak band around 3465 cm−1 is due to the formation of alcohols.30 Two absorption bands appear with maxima around 2666 and 2554 cm−1, which accounts for the formation of carboxylic acid.31,32 The intensities of the O–H stretching bands (3465, 2666 and 2554 cm−1) increase with increasing irradiation time. It reveals that the content of the generated alcohols and acids increases with increasing irradiation time.
In the carbonyl region, for the PETG copolymers, a broadening of the initial ester band between 1750 and 1650 cm−1 is observed at both extremities. This is attributed to the formation of anhydride (1785 cm−1), benzoic acid (1696 cm−1) as end-groups and terephthalic acid (1686 cm−1).12,33,34 In the spectra of irradiated PETG(85/15) and PETG(70/30), the bands at 1696 and 1686 cm−1 appears after UV irradiation for 600 and 800 h, respectively. While in the spectra of irradiated PETG(50/50) and PETG(30/70), the bands at 1696 and 1686 cm−1 emerges after UV irradiation for 400 and 600 h, respectively. These results suggest that the increasing CHDM content will accelerate the formation of the benzoic acid as end-groups and terephthalic acid. For the PET homopolymer, a broadening of the CO stretching band is also observed which is mainly attributed to the formation of anhydride (1785 cm−1) as end-groups. The band at 1696 cm−1 (benzoic acid as end-groups) is not observed until the PET homopolymer irradiated for 800 h. While the band at 1686 cm−1 (terephthalic acid) is not observed in the whole irradiation period (0–800 h). In combination, these results indicate that the photooxidation rate of the PETG copolymers is higher than that of the PET homopolymer. And the photooxidation rate of the PETG copolymers increases with increasing CHDM content. Namely, the inherent photostability of the PETG copolymers decreases with increasing CHDM content.
In the region 1500–700 cm−1, the peaks at 1450 cm−1 (C–H of methylene group) and 793 cm−1 (C–H of benzene ring) remain at the same wavenumber position but gradually weaken with increasing irradiation time. At a given irradiation time, the extent of weakening increases with increasing CHDM content. These results suggest that C–H of methylene group and benzene ring participates in the photooxidation process and the existence of CHDM will accelerate the photooxidation. Moreover, the new bands at 1424 and 781 cm−1 appear with increasing irradiation time, which accounts for the formation of CC and COOH, respectively.35,36 For the PETG copolymers, with increasing irradiation time, the peak at 956 cm−1 (C–H of cyclohexane ring) gradually weakens and disappears after irradiation for 600 h. Meanwhile, the new peak at 937 cm−1 emerges after disappearance of the peak at 956 cm−1. The new band at 937 cm−1 exhibits the existence of the out-of-plane O–H stretching of aliphatic carboxylic acid.26,37 This result reveals that the scission of cyclohexane ring occurs and then generates aliphatic carboxylic acids at advanced stages of photodegradation.
It is well-known that carboxyl end-groups are formed during PET photodegradation and that carboxyl index (CI) is a useful parameter to quantity the extent of PET degradation.38 According to the FTIR analysis above, carboxyl end-groups are also formed during PETG photodegradation. Moreover, carboxyl end-groups act as catalyst to promote further degradation, thus enhancing the importance this parameter. Fig. 4 shows the CI values of the PET homopolymer and PETG copolymers after UV irradiation for different times. The CI values gradually increase with increasing irradiation time, which suggests that the content of the generated carboxyl end-groups increases with increasing irradiation time. Furthermore, the CI values of the irradiated samples at a given irradiation time could be ranked as follows: PETG(30/70) > PETG(50/50) > PETG(70/30) > PETG(85/15) > PET. In other words, the CI values for the irradiated samples increase with increasing CHDM content at a given irradiation time. This result reveals that the presence of CHDM is able to promote the generation of carboxyl end-groups during UV irradiation.
![]() | ||
Fig. 4 Carboxyl index values of the PET homopolymer and PETG copolymers after UV irradiation for different times. |
Besides, the chemical structure of the gel was observed by ATR-FTIR with the unirradiated samples being the control. Fig. 5 depicts the ATR-FTIR spectra of the gel obtained from the irradiated PET homopolymer and PETG copolymers for different times. The spectra of the gel obtained from the irradiated samples are very similar to those of the corresponding unirradiated samples. Because the absorption bands relative to the products formed during the crosslinking process could not be directly detected. Interestingly, no new bands relative to the photooxidation products are observed in the spectra of gel. This indicates that the gel (crosslinking products) formed during UV irradiation is not further oxidized in the whole irradiation period (0–800 h).
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Fig. 5 ATR-FTIR spectra of the gel obtained from the irradiated PET homopolymer and PETG copolymers for different times. |
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Fig. 6 High resolution C1s XPS spectra of the PET homopolymer and PETG copolymers after UV irradiation for different times. |
Sample | UV irradiation time (h) | C–H/C–C/C![]() |
C–O 286.5 eV | O![]() |
π–π* 292.0 eV |
---|---|---|---|---|---|
PET | 0 | 74.2 | 13.6 | 10.4 | 1.8 |
400 | 78.0 | 14.2 | 6.2 | 1.6 | |
800 | 73.3 | 15.5 | 7.3 | 3.9 | |
PETG(85/15) | 0 | 81.8 | 10.5 | 5.1 | 2.6 |
400 | 79.7 | 15.2 | 5.1 | — | |
800 | 69.4 | 18.4 | 11.3 | 0.9 | |
PETG(70/30) | 0 | 73.7 | 13.3 | 11.5 | 1.5 |
400 | 77.9 | 13.9 | 6.8 | 1.4 | |
800 | 62.2 | 21.9 | 15.9 | — | |
PETG(50/50) | 0 | 79.1 | 12.5 | 7.6 | 0.9 |
400 | 59.7 | 23.4 | 15.7 | 1.3 | |
800 | 56.5 | 25.6 | 17.9 | — | |
PETG(30/70) | 0 | 79.7 | 12.1 | 6.6 | 1.6 |
400 | 64.6 | 22.4 | 13.0 | — | |
800 | 60.6 | 23.2 | 15.5 | 1.2 |
After UV irradiation, the peak position is substantially unchanged, but the peak area changes obviously. This phenomenon should be attributed to the formation of photoproducts during UV irradiation according to the ATR-FTIR analysis above. The formation of CC results in the change of the peak at 284.8 eV. The peak at 286.5 eV change obviously which is ascribed to the formation of C–OH.40 The change in the peak at 288.9 eV is due to the formation of COOH.41 As shown in Table 3, the concentration of C–O and O
C–O functional groups on the surfaces of the samples increases with increasing irradiation time. It reveals that the content of the generated photoproducts increases with increasing irradiation time, which is consistent with the ATR-FTIR analysis.
According to the ATR-FTIR analysis, the two Norrish type I and II mechanisms may occur. The intramolecular Norrish type II process leads to the formation of benzoic acid (1696 cm−1) and double bonds (1424 cm−1) as end-groups, both observed by FTIR spectroscopy. The radicals resulting from the three possible Norrish type I photodissociative reactions may react separately by hydrogen abstraction of the polymeric backbone. This would lead to the formation of various photoproducts as end-groups observed by FTIR spectroscopy: aliphatic alcohol (3465 cm−1), anhydride (1785 cm−1), benzoic acid (1696 cm−1) and aliphatic acid (937 cm−1). The identification of molecular terephthalic acid (1686 cm−1) by FTIR spectroscopy is consistent with Norrish type I reactions occurring on both sides of the terephthalate unit followed by hydrogen abstraction process.
Primary macroradicals formed upon direct homolysis of the ester bonds by Norrish type I reactions are able to induce oxidation of the polymer through abstraction of the labile hydrogen atoms of the polymeric backbone. The macroradicals that are formed can recombine, leading to the formation of crosslinks (Scheme 2).43 Among them, just two kinds of crosslinks are given in the Scheme 2. The hydrogen atoms on the tertiary carbon of cyclohexane units are considerably more labile than those on secondary methylene groups in the α-position to ester bonds. As a consequence, the cyclohexane units are anticipated to be more oxidizable than the methylene groups. Subsequent oxygen addition followed by hydrogen abstraction results in the formation of hydroperoxides. The total concentration of hydroperoxides in PETG copolymers increases with increasing CHDM content. The hydroperoxides are photo-unstable, and the homolysis of the O–O bond gives alkoxy macroradicals and hydroxyl radicals (Scheme 3).
The secondary alkoxy macroradicals can be converted into benzoic acid as end-groups (detected by their absorption at 1696 cm−1) through hydrogen abstraction and oxidation, into anhydride (detected by the absorption at 1785 cm−1) through cage reaction (Scheme 3a). The tertiary alkoxy macroradicals may react in two ways as reported in Scheme 3b (oxidation of tertiary alkoxy macroradicals and formation of molecular carboxylic acids). By abstraction of an hydrogen atom to the polymeric backbone, hydroxyl groups are formed. These hydroxyl groups contribute to the development of the IR absorption at 3465 cm−1. The tertiary alkoxy macroradicals can be converted into aliphatic carboxylic acids (detected by their absorption at 937 cm−1) through β-scission.
Samples | UV irradiation time (h) | T5% (°C) | T10% (°C) | T20% (°C) | T40% (°C) | T60% (°C) | T80% (°C) | Tp (°C) | RPD (% per min) |
---|---|---|---|---|---|---|---|---|---|
a T5%: temperature at 5% weight loss, T10%: temperature at 10% weight loss, T20%: temperature at 20% weight loss, T40%: temperature at 40% weight loss, T60%: temperature at 60% weight loss, T80%: temperature at 80% weight loss, Tp: temperature of the maximal degradation rate, RPD: maximal rate of degradation. | |||||||||
PET(100/0) | 0 | 390 | 404 | 419 | 434 | 445 | 457 | 444 | 1.9 |
200 | 390 | 403 | 416 | 429 | 440 | 451 | 439 | 2.0 | |
400 | 388 | 400 | 414 | 428 | 439 | 450 | 439 | 2.0 | |
600 | 388 | 402 | 416 | 430 | 441 | 451 | 440 | 2.0 | |
800 | 382 | 397 | 411 | 425 | 436 | 447 | 435 | 2.0 | |
PETG(85/15) | 0 | 392 | 402 | 412 | 426 | 437 | 448 | 436 | 1.9 |
200 | 387 | 399 | 411 | 424 | 435 | 446 | 433 | 1.9 | |
400 | 384 | 399 | 412 | 425 | 436 | 447 | 434 | 1.9 | |
600 | 382 | 397 | 410 | 425 | 436 | 447 | 433 | 1.9 | |
800 | 378 | 395 | 408 | 423 | 434 | 445 | 432 | 1.9 | |
PETG(70/30) | 0 | 388 | 398 | 408 | 421 | 432 | 443 | 432 | 1.9 |
200 | 386 | 398 | 409 | 422 | 433 | 444 | 432 | 1.9 | |
400 | 384 | 396 | 408 | 421 | 432 | 443 | 431 | 1.9 | |
600 | 383 | 395 | 407 | 420 | 431 | 443 | 430 | 1.9 | |
800 | 378 | 392 | 404 | 417 | 428 | 440 | 426 | 1.9 | |
PETG(50/50) | 0 | 389 | 398 | 407 | 419 | 430 | 441 | 425 | 1.9 |
200 | 375 | 389 | 400 | 414 | 425 | 436 | 422 | 1.9 | |
400 | 371 | 387 | 399 | 412 | 423 | 435 | 421 | 1.9 | |
600 | 367 | 386 | 398 | 412 | 423 | 435 | 421 | 1.9 | |
800 | 363 | 383 | 397 | 411 | 422 | 433 | 420 | 1.9 | |
PETG(30/70) | 0 | 388 | 395 | 404 | 415 | 424 | 434 | 421 | 2.2 |
200 | 378 | 389 | 399 | 411 | 421 | 431 | 418 | 2.1 | |
400 | 376 | 388 | 399 | 411 | 420 | 430 | 418 | 2.1 | |
600 | 373 | 387 | 398 | 411 | 421 | 432 | 419 | 2.0 | |
800 | 367 | 381 | 393 | 406 | 416 | 427 | 416 | 2.0 |
After UV irradiation, the thermal stability of the samples reduces. The extent of reduction in thermal stability increases with increasing irradiation time. After irradiated for 200 h, all parameters of the irradiated samples shift to the low temperature region, due to the significant structure changes. With the further degradation, the characteristic parameters are further decreased. The maximal rate of degradation (RPD) for the samples remains basically unchanged with increasing irradiation time. In combination, these results indicate that the thermal stability of the PETG copolymers decrease with increasing CHDM content.
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