Peipei Zhanga,
Yan Sun*a,
Wei Sub,
Yajuan Weia and
Jia Liub
aDepartment of Chemistry, School of Science, Tianjin University, Tianjin 300350, P. R. China. E-mail: sunyan2011@tju.edu.cn
bSchool of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, P. R. China
First published on 2nd November 2016
A series of manganese–nickel oxide catalysts with different Ni/Mn ratios were prepared using a hard template method with KIT-6 as the template. These mesoporous nanomaterials were characterized using Brunauer–Emmett–Teller (BET), X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy and X-ray photoelectron spectroscopy (XPS). The low temperature selective catalytic reduction (SCR) of NO with NH3 in the presence of excess O2 was investigated. At a gas hourly space velocity (GHSV) of 38
000 h−1, the Ni(1
:
3)–MnOx (Ni/Mn = 1
:
3) catalyst had the highest activity, giving an NO conversion of 81.3% at 60 °C and 100% from 100 to 220 °C. The Ni(1
:
3)–MnOx catalyst had high N2 selectivity, excellent stability, good H2O resistance and functioned well at various GHSVs. The BET, XRD and XPS results showed that the Ni(1
:
3)–MnOx catalysts had large surface areas (187 m2 g−1) and that a more amorphous phase was formed as the nickel content was increased. The Mn4+ and chemisorbed oxygen are the main active species for the SCR reaction. These properties are desirable for low-temperature SCR catalysts.
The commercial catalyst V2O5–WO3(MoO3)/TiO2 has been widely used for the reductive elimination of NOx.5,7,9 However, this catalyst is susceptible to deactivation and vanadium is volatile and toxic. Moreover, this catalyst is only active within a narrow temperature window (300–400 °C) and it has a poor activity at low-temperatures.10,11 To meet the requirements of high SCR temperature range, SCR reactors are always located upstream of the desulfurizer and electrostatic precipitator, which can cause some problems, such as the possible oxidation of SO2 to SO3 and the deactivation of the catalysts due to the deposition of dust.12 Thus, it is important to develop highly efficient low temperature SCR catalysts for power plants which can be placed downstream of the desulfurizer and electrostatic precipitator.13
The NH3-SCR activity of many transition metal mixed oxides, such as NiCo2O4,1 Fe2O3–CeO2,14 Fe2O3–TiO2,15 and Fe2O3–CeO2/TiO2,16 have been investigated. However, the low temperature SCR of NO by these catalysts is not satisfactory. In contrast, many manganese-based catalysts including MnOx–TiO2,17 Fe–MnOx,18 Cr–MnOx,19 Cu–MnOx,20 MnOx–CeO2 (ref. 21) and Ce–Mn/TiO2 (ref. 22 and 23) are highly active for the low temperature SCR of NO with NH3. Moreover, Qiu et al. reported that NO conversion over 3D-MnCo2O4 with a surface area of 92.9 m2 g−1 was about 98% at 100 °C and was about 83% over 2D-MnCo2O4 with an area of 69.7 m2 g−1 under the same conditions.24 Wei et al. reported that NO conversion of MnCeOx with a surface area of 340 m2 g−1 and 3-D porous structure can reach above 95% at a temperature as low as 100 °C with a GHSV of 89
000 h−1 or at a temperature of 170 °C with a high GHSV of 480
000 h−1.25 Liu et al. reported that nearly 100% NOx conversion was obtained over the Mn–Ce catalysts prepared by the surfactant-template method in the temperature range of 100–200 °C.26 Zuo et al. found that a Mn(0.5)–ZrOx-450 (Mn/(Mn + Zr) = 0.5) catalyst gave 100% NOx conversion at 100 °C at a space velocity of 30
000 h−1.13 Wan et al. prepared a series of catalysts and reported that the Ni(0.4)–MnOx (400 °C) catalyst with the largest surface area (90.5 m2 g−1) had the highest SCR activity.12 They also found that the catalytic activity of MnOx was enhanced by the addition of nickel which was due to a synergetic catalytic effect. Thirupathi et al. prepared a series of Mn–Ni/TiO2 catalysts by adopting incipient wetness technique and found that 100% of NO conversion with 100% N2 selectivity was obtained over the Mn–Ni(0.4)/TiO2 catalyst at 200 °C.27
The excellent SCR activities of manganese-based transition metal catalysts may be attributed to the following reasons. Transition metal elements have multiple valences states which facilitate the transfer of electrons and the storage of oxygen in catalytic reactions, and the dope of metal elements can also reduce sintering in preparation processes.28 Hence, the thermal stability and longevity of mesoporous transition metal oxides are improved and relatively high SCR activities were obtained.
Mn–Ni mixed oxides have been reported to be suitable catalysts for de-NOx.12 However, there were few reports about the low temperature NH3-SCR of Mn–Ni catalysts prepared by hard template method previously. Therefore, in this work, a series of Ni–Mn–Ox catalysts with different molar ratios of Ni/Mn were synthesized via a hard template method. The catalysts were characterized using Brunauer–Emmett–Teller (BET), X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). The effects of the Ni/Mn molar ratios and different gas hourly space velocities (GHSVs) on the low temperature NH3-SCR activities of the catalysts were investigated. In addition the stability and H2O resistance of the catalysts were studied.
:
6, 1
:
3, 1
:
1) were dissolved in ethanol (20 mL). The solution was then added to the flask containing KIT-6 which had been evacuated at 120 °C. The amount of template was calculated using the pole volume of KIT-6 and the molar mass and density of the precursors. After removing the vacuum, the suspension was dried at 70 °C and then the product was calcined in a tube furnace at 400 °C for 4 h with a heating rate of 2 °C min−1. Finally, the silica host was removed by soaking in 100 mL of 2 M NaOH at 80 °C with stirring for 1.5 h. The resulting sample was centrifuged and washed several times with deionized water and absolute ethanol and then dried at 80 °C. The composite catalysts were denoted as Ni(n)–MnOx (where “n” represents the molar ratio of Ni/Mn, n = 0, 1
:
6, 1
:
3, or 1
:
1).
XRD patterns were obtained using a Rigaku D/MAX 2500v/PC instrument with Cu Kα radiation (λ = 1.5406 Å). The scanning range was 10° to 90° at a scanning speed of 10° min−1.
TEM images were collected using a FEI Tecnai G2 F20 instrument operated at 200 KV. SEM images were acquired with a Hitachi S-4800 field emission scanning electron microscope.
XPS analyses were carried out on an ESCALAB 250 multi-technique X-ray photoelectron spectrometer (UK) using a monochromatic AlKα X-ray source (1486.6 eV) radiation as the excitation source. The binding energies were corrected by referencing the C 1s peak at 284.6 eV.
000 to 270
000 h−1 respectively. The concentrations of reactants and products were measured by an FTIR spectrometer (Model QGS/08C, Beijing BAIF-Maihak Analytical Instrument Co. Ltd). All catalysts were kept on stream until a steady state was obtained (30–40 min). The NO conversion and N2 selectivity were calculated from the following equation:![]() | ||
| Fig. 1 SCR apparatus. (a) two-way value; (b) mass flow controller; (c) three-way valve; (d) reacting furnace; (e) desiccant; (f) temperature controller; (g) NO analyzer. | ||
:
3)–MnOx. Table 1 show that the surface area of the catalysts increased as the content of nickel increased, so the surface area of the pure MnOx was much lower than those of the mixed oxides. This indicates that adsorptive centers were created by the addition of nickel. From Ni(1
:
6)–MnOx to Ni(1
:
1)–MnOx, the pore volumes also increased slightly with increasing Ni content, however, the pore volume of pure MnOx was between the pore volume of Ni(1
:
3)–MnOx and that of Ni(1
:
1)–MnOx.
![]() | ||
| Fig. 2 (A) N2 adsorption–desorption isotherms and (B) pore size distributions of catalysts with different Ni/Mn molar ratios. | ||
| Catalyst | BET surface area (m2 g−1) | Pore volume (cm3 g−1) | Average pore diameter (nm) |
|---|---|---|---|
| MnOx | 120 | 0.237 | 3 |
Ni(1 : 6)–MnOx |
129 | 0.218 | 2.5 |
Ni(1 : 3)–MnOx |
187 | 0.220 | 3 |
Ni(1 : 1)–MnOx |
229 | 0.270 | 2 |
:
1)–MnOx catalyst. A diffraction peak for NiO (PDF card 47-1049) can be seen in the Ni(1
:
3)–MnOx catalyst (Fig. 3(C)) and the peak is even stronger for Ni(1
:
1)–MnOx (Fig. 3(D)). In addition, as the amount of doped nickel was increased, the peaks for bi-metal oxide Ni6MnO8 (PDF card 42-0479), can be observed. However, the diffraction peaks of both NiO and Ni6MnO8 are rather weak, indicating poor crystallinity of the catalysts and the presence of amorphous phase.31 This is especially true for Ni(1
:
3)–MnOx.
:
3)–MnOx catalyst was further examined via TEM (Fig. 4). The TEM image shows that plenty of pore structures can be observed in Ni(1
:
3)–MnOx catalyst (Fig. 4(A)). The TEM result combined with the BET results (Fig. 2) proves that the catalyst is porous. The HRTEM image (Fig. 2(B)) clearly shows lattice fringes, revealing the crystal lattice structure of the Ni(1
:
3)–MnOx frameworks. There are two distinct inter-planar distances of 0.24 nm and 0.25 nm which correspond to (222) and (311) planes, respectively. The EDX spectrum of Ni(1
:
3)–MnOx in Fig. 4(C) confirms that the main elements in the catalyst are Mn, Ni and O.
The SEM images of the pure MnOx and Ni(1
:
3)–MnOx catalyst (Fig. 5) show how the morphology of the catalysts changed when nickel was added. The MnOx catalyst contains aggregated spherical particles whereas the Ni(1
:
3)–MnOx has distinct rod-like structures.
:
3)–MnOx catalyst. Fig. 6 shows the XPS spectra of Mn 2p, Ni 2p and O 1s. The different valence states for each element and their percentages are presented in Table 2. As showed in Fig. 6(A), there are two main peaks at 641.7 and 653.9 eV which are due to Mn 2p3/2 and Mn 2p1/2 respectively. By performing a peak-fitting deconvolution, the Mn 2p3/2 spectrum was separated into three peaks, Mn2+ (640.5 eV), Mn3+ (641.7 eV) and Mn4+ (643.2 eV).32 This is in good agreement with the XRD results (Fig. 3). The Mn4+ species is the predominant valence state of the surface manganese (Table 2). Previous studies have demonstrated that manganese species with higher oxidation states are more active for redox reactions.33 Therefore, a high Mn4+ concentration should be beneficial for enhancing low-temperature SCR activity.
:
3)–MnOx
| Catalyst | Percent of valence state (%) | |||||
|---|---|---|---|---|---|---|
| Mn2+/Mn | Mn3+/Mn | Mn4+/Mn | Oα/(Oα + Oβ) | Ni2+/Ni | Ni3+/Ni | |
Ni(1 : 3)–MnOx |
18.0 | 39.5 | 42.5 | 61.1 | 67.2 | 32.8 |
By the same peak-fitting deconvolution technique, the Ni 2p3/2 spectra (Fig. 6(B)) were separated into two peaks at 852.3 eV and 855 eV which can be assigned to Ni2+ and Ni3+, respectively.34,36 The weak satellite peak at around 861.7 eV is due to the multiple splitting of the Ni-containing oxides energy levels.34 This type of satellite peak has also been observed in NiO, LiNiO2, Li(Ni1/2Mn1/2)O2, Li(Ni1/3Co1/3Mn1/3)O2, and Li(Mn1.5Ni0.5)O4.34–37
The O 1s peaks in Fig. 6(C) could be fitted into two peaks. The lower-binding-energy peak at 529.4 eV can be ascribed to the surface lattice oxygen (Oβ) and the higher-energy peak at 531.4 eV corresponds to chemisorbed oxygen from oxide defects or hydroxyl groups (Oα).38 Due to their higher mobilities, surface chemisorbed oxygens (Oα) have been reported to be the most active oxygens in oxidation reactions.38,39 Therefore, the relatively higher ratio of Oα/(Oα + Oβ) on the surface of the Ni(1
:
3)–MnOx catalyst should be favorable for high NH3-SCR activity.
:
3)–MnOx showed the highest activity with 81.3% NO conversion at 60 °C and 98% conversion at 100 °C. This high activity may be attributed to the high surface area and abundant mesoporous channels in the catalyst both of which provide many active sites. The NO conversion for Ni(1
:
6)–MnOx and Ni(1
:
1)–MnOx were both above 80% at 80 °C and 98% at 100 °C. At higher temperatures (120–200 °C), the NO conversion was 100% for all the mixed oxide catalysts at a space velocity of 38
000 h−1.
At 60 °C, the SCR activity of the pure MnOx was about 60% and clearly at temperatures less than 80 °C, the SCR activity was enhanced by the presence of nickel. However, between 97 °C and 120 °C, the Ni/Mn ratio (n = 1
:
6 and 1
:
1) was not beneficial for low-temperature SCR processes. Finally it should be noted that the NO conversion of both the pure MnOx and Ni(1
:
6)–MnOx decreased when the temperature was 220 °C, whereas the conversion of Ni(1
:
3)–MnOx and Ni(1
:
1)–MnOx remained at about 100%.
These results indicate that the optimum Ni/Mn ratio for facilitating high NO conversion of Ni(n)–MnOx catalysts at low-temperature SCR processes is 1
:
3. In the previous results, the surface area increased with increasing Ni/Mn ratios (Table 1), however, the SCR activities did not present the same results. These also indicate that the surface area is not the only factor that affects SCR activity.
More importantly, nearly 100% N2 selectivity was obtained over Ni(1
:
3)–MnOx catalyst in the whole temperature range showed in Fig. 7(B). However, the N2 selectivity of pure MnOx catalyst decreased when the temperature was over 140 °C. The result indicated that the addition of nickel leads to the increased N2 selectivity.
:
3)–MnOx. GHSV is an important criterion which affects catalytic activity. Therefore, the NH3-SCR activity of the Ni(1
:
3)–MnOx catalyst at different GHSVs was investigated, and the results are shown in Fig. 8. As the GHSV increased, the NO conversion decreased at all temperatures (Fig. 8(A)). This may be attributed to the restriction of the diffusion rates and the chemical reaction rates at higher velocities. At relatively low GHSVs (38
000–102
000 h−1), the NO conversions were higher than 90% (Fig. 8(B)). At these flow rates, the molecules had more time to come in contact with the surface and be completely converted.
![]() | ||
Fig. 8 (A) The effect of GHSV and (B) the effect of temperature on NO conversion with the Ni(1 : 3)–MnOx catalyst. Reaction conditions: [NO] = [NH3] = 1000 ppm, [O2] = 4 vol%, balance = N2. | ||
At 140 and 180 °C, NO conversions of almost 95% were achieved even at a very high GHSV of 270
000 h−1. This suggests that at high temperatures, the molecules had enough energy to overcome the energy barrier resulting in more frequent collisions.22 Overall, these results show that the Ni(1
:
3)–MnOx catalyst is effective for NO removal over a wide range of GHSVs.
:
3)–MnOx catalyst at 150 °C over time is shown in Fig. 9. The conversion remained above 98% during 16 h of continuous operation. As shown in the SEM images (Fig. 10), the morphology of the Ni(1
:
3)–MnOx catalyst did not change after 16 h of use. These results indicate that the Ni(1
:
3)–MnOx catalyst possesses excellent stability.
![]() | ||
Fig. 9 The stability test of Ni(1 : 3)–MnOx catalyst at 150 °C. Reaction conditions: [NO] = [NH3] = 1000 ppm, [O2] = 4 vol%, balance = N2, GHSV = 38 000 h−1. | ||
In a low temperature NH3-SCR process, the device is placed behind the flue gas desulfurization device. So a certain amount of H2O still exists after the desulfurization process. Hence, low temperature NH3-SCR catalysts must not only have high activities at low temperatures but also need to have strong moisture resistance. The influences of H2O on the NH3-SCR activities of Ni(1
:
3)–MnOx and MnOx catalysts were measured in order to observe the effect of Ni on the resistance against H2O (Fig. 11). The temperature of the flue gas downstream of the desulfurizer is about 150–160 °C,40 so the water resistances of the Ni(1
:
3)–MnOx and MnOx catalysts were tested at 150 °C with a GHSV of 38
000 h−1. The catalysts were allowed to stabilize for 1 h and then 10% H2O was added. With the addition of water, the NO conversion of the Ni(1
:
3)–MnOx catalyst decreased to about 91% and remained at this value until the water was turned off. When the supply of water was turned off, the activity rapidly increased back to 100%. The same process was carried out in pure MnOx, the NO conversion decreased to about 85% with the addition of water, while the activity did not restored to 100% (about 93%) when the supply of water was cutted off. These results show that the Ni(1
:
3)–MnOx catalyst has good H2O resistance and the resistance was enhanced with the addition of nickel.
:
3)–MnOx catalyst displayed the best catalytic activity, giving 81.3% NO conversion at 60 °C and nearly 100% conversion from 100 to 220 °C with a space velocity of 38
000 h−1. The Ni(1
:
3)–MnOx catalyst also had high N2 selectivity, high stability, functioned well at various GHSVs and good H2O resistance. The excellent catalytic performance of the catalyst can be attributed to its large specific area which provides abundant active sites. In addition the presence of amorphous phase and high concentrations of surface Mn4+ and chemisorbed oxygen contributed to the superior catalytic activity. According to these excellent properties, the Ni(1
:
3)–MnOx catalyst in this study might be a promising candidate for the NH3-SCR of NO with NH3.
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