Yew Von Lima,
Zhi Xiang Huangab,
Ye Wanga,
Fei Hu Dua,
Jun Zhangc,
Tu Pei Chenc,
L. K. Anga and
Hui Ying Yang*a
aPillar of Engineering Product Development, Singapore University of Technology and Design, 8 Somapah Road, Singapore 487372, Singapore. E-mail: yanghuiying@sutd.edu.sg; Fax: +65 6779 5161; Tel: +65 6303 6663
bAirbus Group Innovations Singapore, 110 Seletar Aerospace View, Singapore 77562
cSchool of Electrical and Electronic Engineering, Nanyang Technological University, Singapore 639798
First published on 4th November 2016
WS2 nanoflakes were grown on three-dimensional graphene networks (3Dgn) synthesized via a simple chemical vapor deposition (CVD) method. As anode materials for lithium-ion battery applications, the 3Dgn network not only provides robust mechanical support for the WS2 nanostructure, but also enhances its conductivity and ionic kinetics, leading to an overall improvement in electrochemical performance of WS2 compared to the commercial WS2 powder. The WS2–3Dgn nanocomposites can deliver reversible capacities of 927 and 416 mA h g−1 at current densities of 100 and 1500 mA g−1, respectively. At current density of 200 mA g−1, WS2–3Dgn nanocomposites can retain a capacity of 748 mA h g−1 after 500 cycles with Coulombic Efficiency (CE) higher than 98%, indicating outstanding cycling stability. The improved electrochemical performance is attributed to the synergistic effect between the WS2 nanoflakes and the highly conductive 3Dgn network as well as their rationally designed nano-architecture. These results demonstrate a feasible and simple method to synthesize WS2 based hybrid nanocomposites on 3Dgn for next generation high performance LIBs electrode materials.
Two-dimensional transition metal dichalcogenides, for example the transition metal disulfides (TMDs), have recently received extensive research attention as the anode materials for next generation LIBs as well as supercapacitors.14,61–64 Compared to the usually studied metal oxides,15,63 the volume change of layered structure TMDs is much smaller, owing to the weak van der Waals interactions between the layers and its large interlayer spacing.16 Additionally, the electronic conductivity of TMDs is usually higher than that of metal oxides. i.e. Li2S matrix is generated during the lithiation process to accommodate the metal nanoparticles for TMDs, whereas Li2O is generated for metal oxides. The conductivity of Li2S matrix is usually higher than that of Li2O implying better performance of the TMDs based electrode materials.17,18 Indeed, recent studies have shown that the TMDs-based electrode materials exhibit superior reversible capability with high specific capacity.19,20,61,62,65 Tungsten disulfide (WS2), one of the 2D layered structured TMDs, has been identified as one of the candidates for anode material with a theoretical specific capacity of 433 mA h g−1, and large interlayer spacing with weak van der Waals interactions.21 These factors indicate the potential of long cycle stability with high specific capacity of the WS2 based LIBs electrodes.22
The general strategies usually adopted to enhance the electrochemical performance of the TMDs structure to accommodate the rapid charging/discharging process of LIBs include (a) incorporation of conductive carbonaceous materials, such as reduced graphene oxide (rGO), carbon nanotubes (CNT), amorphous carbon etc.23–27,63; (b) controlling the morphology of nanostructures to tailor the surface kinetics between lithium ions and the active materials.28,29 Majority of research interests have been focused on the usage of graphene oxides (GO) and rGO due to their facile synthesis methods. However, the conductivity of GO or rGO is still not high enough due to the abundant of defects, oxygen-containing functional groups and grain boundaries within the GO structure.30 3D graphene networks (3Dgn) is a connective network of multiple graphene sheet layers grown on nickel foam substrate via chemical vapor deposition (CVD) method.31 The 3Dgn has a unique structure with three dimensional porous and hollow structure different from normal graphene. This inter-connective 3Dgn network has high surface area to volume ratio, suggesting potentially remarkable energy storage potentials.32,33 It is noteworthy that 3Dgn can also potentially improves electrical conductivity and provides a solid structural backbone for prevention of structural pulverization during lithiation/delithiation processes. In addition, 3Dgn structure can also prevents the restacking issue during the lithiation/delithiation processes which are commonly an issue for graphene and graphene oxide.34 However, it should be noted that as the surface of 3Dgn is inert and very stable, this results in difficulty to decorate 3Dgn with other nanoparticles for further application.35 To resolve this issue, the surface of the unreactive and inert graphene can be functionalized or activated by chemical reaction,36,37 photochemical,38 thermal39 and plasma activation methods.40 Among these activation methods, plasma treatment and activation is a rapid, dry and scalable technique.40 Without chemical contamination, plasma treatment can effectively modify the surface kinetics and generate large amount of surface defects and dangling bonds on the surface of 3Dgn for further rational loading of the effective active materials. Therefore plasma activation on graphene prior to active material growth provides an attractive method to achieve (i) repeatable and scalable growth control mechanism of nanostructure, and (ii) enhancement in electrochemical performance of active materials.
Herein, we have successfully synthesized nanocomposites of WS2 nanoflakes on 3Dgn of which the 3Dgn were pre-activated with plasma treatment in various times before the CVD growth of WS2 nanoflakes. This is the first time plasma treatment is utilized to modify the surface kinetics of 3Dgn for WS2 nanoflakes decoration until rational loading with active materials is reached to achieve the best electrochemical performance. The WS2–3Dgn nanocomposites exhibit exceptional capacity and stable cyclic performance as the anode materials of LIBs. Significantly, it can deliver a specific capacity of 927 and 416 mA h g−1 at current density of 100 and 1500 mA g−1 respectively. It is also able to retain a specific capacity of 748 mA h g−1 at a current density of 200 mA g−1 even after 500 cycles. The improved electrochemical performance is attributed to the synergistic effect between the WS2 nanoflakes and 3Dgn network, and also to the special designed structure of the hybrid nanocomposites.
WS2 precursor solution was prepared by dissolving ammonium tetrathiotungstate ((NH4)2WS4, Sigma-Aldrich) in N,N-dimethylmethanamide (DMF, Sigma-Aldrich) with concentration of 100 mmol l−1. Nickel foam substrates with 3Dgn grown on top were tailored into 1 cm2 pieces and subjected to air plasma treatment for various duration times to functionalize the 3Dgn surface for catalyzing subsequent growth of WS2 nanostructure. The plasma treated 3Dgn samples were dip-casted in the precursor solution for 10 min and baked at 90 °C for 120 min. The resultant samples were then transferred to the CVD chamber and heated to 700 °C in a ramping rate of 5 °C min−1 and kept for 60 min in the forming gas environment.42 The chamber was cooled down to room temperature naturally within the same gas ambient. The mass loading of WS2–3Dgn nanocomposites with various plasma treatment times are shown in Table 1. The samples treated by plasma with 30, 60 and 90 s are named as 30WSG, 60WSG and 90WSG, respectively.
Name | Plasma treated time (s) | Mass loadings (mg cm−2) |
---|---|---|
Bulk WS2 | — | ∼2.0 |
3Dgn | — | ∼0.2 |
30WSG | 30 | 0.3–0.5 |
60WSG | 60 | 0.7–1.1 |
90WSG | 90 | 1.5–2.0 |
TEM characterization was employed to study the detailed nanostructure of WS2 nanoparticles/nanoflakes on the graphene sheets. As shown in Fig. 2(a), WS2 nanoflakes are grown onto the graphene sheets to form a stable structure, consistent with the SEM results. The bonding between WS2 nanoflakes and 3Dgn is due to the van der Waal's forces and/or weak covalent bonding.60,65,66 As shown in Fig. 2(b), high-resolution TEM (HR-TEM) and selected area electron diffraction (SAED) patterns confirm the crystalline structure of the WS2 nanoflakes with the lattice spacing (d) of 0.69 nm corresponds to the (002) facial plane of WS2.44
Fig. 3(a) depicts the XRD patterns of the pristine 3Dgn, pure commercial WS2 powders and WS2–3Dgn nanocomposites. The peaks at 14.364, 28.959, 32.769, 33.587, 39.600, 44.055, 49.800, 57.495, 60.010 and 60.600° are corresponding to the WS2 crystal facial of (002), (004), (100), (101), (103), (006), (105), (110), (008) and (112), respectively. All peaks agreed well with the commercial WS2 powder and standard powder diffraction card of JCPDS-841398 as well as previous reports.45,46 The peak at 26.4°, which corresponds to that of the graphitic carbon of (002) plane (JCPDS-751621), is also observed on the WS2–3Dgn nanocomposites (indicated by ○).41 This peak can be associated to that of 3Dgn as shown in the XRD profile of the pristine 3Dgn. The sharp peaks located at 44.45, 51.71 and 76.41° belong to nickel metal from the nickel foam substrates.47 No other significant patterns that belongs to other phases or compounds are observed. The WS2–3Dgn nanocomposites were further characterized by Raman spectroscopy as shown in Fig. 3(b). The peaks located at 352 and 417 cm−1 are corresponding to the vibrational modes of E12g(Γ) and A1g(Γ) of WS2, respectively.48 It is interesting to note that the intensity ratio I(E12g)/I(A1g) changes with various composites owing to the thickness variation of WS2 layers which agrees with previous studies.49 The D band (1350 cm−1) and G band (1580 cm−1) of 3Dgn are also observed in the WS2–3Dgn nanocomposites and pristine 3Dgn. They are corresponding to the (i) disordered sp2-hybridisation of the graphene structure, and (ii) the graphene vibrational modes E2g(Γ) of the carbon covalent bonds in the graphene lateral planes, respectively.50
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Fig. 3 (a) XRD patterns and (b) Raman spectra of 3Dgn, 30WSG, 60WSG and 90WSG WS2–3Dgn nanocomposites and pure bulk WS2 electrodes. |
WS2 + 4Li+ → W + 2Li2S | (1) |
In the first anodic region, two distinctive peaks are observed at 1.9 and 2.4 V. The first peak at 1.9 V can be attributed to the interaction of Li2S to the metal tungsten nanoparticles (reaction (2)). For the case of bulk WS2 based electrodes, this reaction is not readily available due to the Li2S generated in the first reaction are not effectively reacting with the metal in the bulk matrix, as confirmed in the CV of the bulk WS2 electrode as shown in Fig. S4(a).†53
2Li2S + W → 2xLi+ + WSx + 2xe− | (2) |
The anodic peak at 2.4 V is attributed to the oxidation of Li2S to S, which expressed as the reaction below (forward reaction of reaction (3)).54
2Li2S ↔ 4Li+ + S22− + 2e− | (3) |
The anodic and cathodic profiles of the WS2–3Dgn nanocomposites at the lower voltage range of 0.01–0.25 V is ascribed to the characteristic reaction of the LixC insertion/extraction of Li-ion processes into the graphene layers.55–57 This is confirmed by the comparison with the CV profiles of the pristine 3Dgn as shown in Fig. S5(a).†
For the subsequent cycles (2nd and 3rd cycles), two distinctive reduction peaks located at 1.25 and 1.8 V are attributed to the lithium insertion into the crystal structure of WS2 following equation as shown (forward reaction of reaction (4)).25,58
WS2 + xLi+ + xe− ↔ LixWS2 | (4) |
For the anodic region, apart from the higher voltage region of 2.4 V (reaction (3) of the sulfurization peak), the anodic peak at 1.9 V is also observed and is higher in comparison to the 1st cycle. This indicates more contribution from reaction (2). This also indicates that reaction (2) are sustained in subsequent cycles. It has been reported that this reaction is responsible of having the impact and significance of producing highly stable and excellent rate capacity due to the higher irreversibility of reaction (2) compared to the reaction (3), which only reaction (3) is usually observed in the bulk WS2 electrodes.53
Fig. 4(b) shows the 1st, 5th and 10th galvanostatic charge/discharge curves of the 60WSG WS2–3Dgn nanocomposites at current density of 100 mA g−1. During the first discharge cycle, a broad plateau is observed at around 0.75 V. The reaction corresponds to the lithium intercalation reaction accompanied by the formation of the SEI layer.58 For the charging processes, two plateaus at 1.9 and 2.4 V are ascribed to the reaction of Li2S to the metallic W into WS2 as well as the oxidation of Li2S respectively.53 For the subsequent discharging cycles, this first reduction plateau diminishes and two distinctive new reduction plateaus appear at 1.9 and 1.4 V which can be ascribed to the lithiation process.24,27 The galvanostatic charge and discharge of 30WSG and 90WSG display the same profiles and are shown in Fig. S6(b) and S7(b)† respectively. Interestingly for the 60WSG-WS2–3Dgn nanocomposites, the 1st cycle charge and discharge capacities are 1150 and 1480 mA h g−1, respectively, leading to a high first cycle Coulombic Efficiency (CE) of 77% that is higher than most reported WS2 based electrode materials.25,44,58 In the 2nd cycle, the charge and discharge capacities are 1080 and 1202 mA h g−1, respectively with an increase of CE to 90%. The CE remained higher than 98% for subsequent and longer cycles. The high CE indicates that the active ions in the WS2–3Dgn nanocomposites electrodes participating the lithiation/delithiation are highly reversible and with low energy loss.
The rate capabilities of all electrodes were tested under various current densities ranging from 100, 200, 500, 1000 and 1500 mA g−1. Remarkably, the 60WSG-WS2–3Dgn nanocomposites are able to deliver specific capacities of 927, 815, 630, 500, 416 mA h g−1 at the current densities of 100, 200, 500, 1000 and 1500 mA g−1, respectively, as shown in Fig. 4(c). The rate capability of 30WSG and 90WSG-WS2–3Dgn nanocomposites were shown in Fig. S8.† It is worth mentioning that for the 60WSG composites, the specific capacity returned to 820 mA h g−1 when the current density is adjusted from 1500 to 100 mA g−1. In contrast, the specific capacities of WS2–3Dgn nanocomposites are much higher than that of bulk WS2 and pure 3Dgn especially at the higher current densities. The bulk WS2 powder and 3Dgn only deliver specific capacities of 152 and 112 mA h g−1 at a current density of 1000 mA g−1, respectively. It is also notable that the capacity of bulk WS2 decreases quickly with increasing current densities. This indicates the superior rate capability of the WS2–3Dgn nanocomposites in contrast to that of the bulk WS2 and the pristine 3Dgn electrodes.
The cycling performance of the WS2–3Dgn nanocomposites, bulk WS2 and pristine 3Dgn at a current density of 200 mA g−1 are shown in Fig. 4(d). The WS2–3Dgn nanocomposites exhibit stable cycle performance and deliver a remarkable specific capacity of 748 mA h g−1 after 500 cycles. Although the pristine 3Dgn also shows stable cycle performance, it only can deliver a capacity of 287 mA h g−1 after 500 cycles at the same current density. The specific capacity of bulk WS2 reduces rapidly from 541 at the 1st discharge cycle to 90 mA h g−1 after 100 cycles at the same current density. Thus, with the incorporation of WS2 nanoflakes onto 3Dgn, the specific capacity as well as the cycling performance of the WS2 are greatly improved. We also note that the cycling performance is also affected by the loading of WS2. For the case of 30WSG nanocomposites as shown in Fig. S9(a),† the cycling stability is able to maintain a relative lower specific capacity of 324 mA h g−1 even after 500 cycles. For the case of 90WSG nanocomposites, they exhibit a high specific capacity of 638 mA h g−1 at the 1st cycle, but degrade to 240 mA h g−1 after 100 cycles as shown in Fig. S9(b).† It is also worth mentioning that the WS2–3Dgn nanocomposites are able to retain its morphology after 500 cycles at 200 mA g−1 showing remarkable robustness of WS2 layers with 3Dgn as backbone under lithiation/delithiation cycles, as shown in Fig. S10.†
In order to explore intrinsic electrochemical kinetics of the WS2–3Dgn nanocomposites, electrochemical impedance spectroscopy (EIS) were conducted over the frequency range of 10 mHz to 1 MHz as shown in Fig. 5. The Nyquist diagram or the EIS diagram were fitted using the circuitry model as depicted in the inset of Fig. 5(a). Rs represents the current collector and electrolyte resistance; Rf and Q1 represent SEI layer resistance and the constant phase element (CPE) respectively; Rct and Q2 represent charge transfer resistance and double layer capacitor, respectively. Zw represents the Warburg impedance related to the lithium diffusion.59 The fitted results are summarized in Table 2. The results show that with the incorporation of the 3Dgn to the WS2, the charge transfer resistance of the WS2–3Dgn composite electrodes (from 116, 156.70 to 241.80 Ω with increasing WS2 mass loadings) is significantly smaller than that of the pure bulk WS2 electrodes (784.60 Ω).
Sample | Rs (Ω) | Rf (Ω) | Rct (Ω) |
---|---|---|---|
Bulk WS2 | 14.35 | 745.6 | 784.6 |
3Dgn | 22.10 | 81.13 | 68.52 |
30WSG | 24.35 | 92.89 | 116.0 |
60WSG | 15.89 | 118.62 | 156.7 |
90WSG | 18.31 | 133.67 | 241.80 |
The excellent performance of the WS2–3Dgn composites in comparison to the bulk WS2 electrodes are attributed to the rational design of the WS2–3Dgn nanostructure and the synergistic effect between 3Dgn network and WS2 nanoflakes, of which the incorporation are assisted by the plasma treatment prior to nanoflakes growth: (1) WS2 nanoflakes have provided large surface area with shortened lithium ion diffusion path compared to that of bulk WS2. (2) WS2–3Dgn composites were shown to have better structure retainability due to mechanically robust 3Dgn backbone during the lithiation/delithiation process. (3) 3Dgn provides excellent electric conductivity to reduce the resistance of the WS2 layers (charge resistance is reduced with the incorporation of 3Dgn as shown in EIS data).65 This enhancement is more prominent in particularly for the case of the low mass loading samples (i.e. 30WSG and 60WSG). (4) The binder free structure during cell assembly further improves the lithium-ion/WS2–3Dgn nanostructure behavior without causing unneeded increase of resistance. As LIBs anode materials, these results indicate that WS2–3Dgn nanocomposites exhibit superior and excellent specific capacities, rate capabilities as well as stable cycling as compare to the pure bulk WS2 electrodes.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra21141k |
This journal is © The Royal Society of Chemistry 2016 |