Dong Hana,
Yun-Hong Zhaoa,
Shu-Lin Bai*a and
Wong Ching Pingb
aDepartment of Materials Science and Engineering, HEDPS/CAPT/LTCS, Key Laboratory of Polymer Chemistry and Physics of Ministry of Education, College of Engineering, Peking University, Beijing 100871, China. E-mail: slbai@pku.edu.cn; Tel: +86-10-6275 9379
bDepartment of Electronic Engineering, The Chinese University of Hong Kong, Shatin, N.T., Hong Kong, SAR, China
First published on 20th September 2016
In this work, an efficient and simple method is proposed to fabricate lightweight and flexible composites composed of a reduced graphene oxide aerogel film (rGO-AF) and a polydimethylsiloxane (PDMS) matrix. Their morphology, electromagnetic interference (EMI) shielding effectiveness (SE), and corresponding mechanisms are studied. The rGO-AF was obtained by a process with combinations of zinc reduction, freeze-drying, peeling and stacking. Then, single and multilayer rGO-AF/PDMS composites were fabricated by liquid PDMS infiltrating and curing. The shielding effectiveness of the composites is found to depend on the gelation time. The prepared five-layer composite with a density of 0.122 g cm−3 and a thickness of 1.547 mm, has an SE value of 53 dB at X band (8.2–12.4 GHz), and a specific SE of up to 434 dB cm3 g−1. Based on the measurements on absorption and reflection shielding effectiveness, the high electromagnetic irradiation (EMI) shielding effectiveness of rGO-AF/PDMS composites is attributed to the absorption dominated shielding attenuation.
Carbon-based materials including carbon filaments,5 carbon nanofibers,6 carbon nanotubes,7–10 carbon black,11,12 graphite,13 chemically derived graphene14–17 and 2D transition metal carbides18 have been used as conductive fillers in polymeric composites for EMI shielding. Those fillers have common advantages over traditional metal-based materials, such as high electrical conductivity, light weight and good mechanical flexibility. However, it is reported that high electrical conductivity and connectivity of the conductive fillers in polymeric composites are two major reasons that facilitate blocking and attenuating unexpected electromagnetic irradiations.1–3,5,14 While nano-sized or micron-sized conductive carbon-based fillers are randomly distributed inside the polymer matrix and their concentration must reach a certain value in order to establish electron percolation network. As a consequence, most works devoted to increase carbon-based fillers concentration to improve the EMI shielding effectiveness of composites. Whereas, the high filler loading may often cause the poor processability and the degradation of mechanical properties due to severe filler agglomeration and reduced polymer content.
Graphene-based polymer composites with foam and film structures have recently attracted much attention for their ultrahigh electrical conductivity and excellent mechanical strength. Zhang et al.14 fabricated nanocomposite microcellular foams by blending polymethylmethacrylate (PMMA) with graphene sheets followed by foaming with subcritical CO2 as an expanding or foamingagent. The graphene/PMMA foam with a low graphene loading of 1.8 vol% shows a high electrical conductivity of 3.11 S m−1 as well as a good EMI SE of 13–19 dB at X band. With the aim of reducing the effective thickness, Song et al.16 have designed and fabricated ultrathin and flexible graphene paper of ∼0.3 mm in thickness and have obtained a SE value of ∼46.3 dB. Similarly, Song et al.17 have further fabricated conductive composite films of graphene/poly(ethylene/vinyl acetate) which have an optimized SE of up to 27 dB. Using a template-directed chemical vapor deposition method, Chen et al.19 have prepared an ultra-lightweight and highly conductive graphene/polymer foam composite with a SE value of 22–25 dB at X band.
Herein, we demonstrate an efficient and simple method to fabricate lightweight, flexible and highly conductive composites for high-performance EMI shielding application. They are composed of reduced graphene oxide aerogel film (rGO-AF) as filler and polydimethylsiloxane (PDMS) as matrix. The EMI shielding effectiveness was measured, and the EMI shielding mechanism was analyzed and studied.
After dialysis, a hydrated dark rGO hydrogel film with a considerably high water content was obtained. In order to keep the gel structure, the hydrogel film was put into a vacuum freeze drier for 36 h during which the spacer water molecules were evaporated. Finally, the freeze-dried anhydrous rGO aerogel film (rGO-AF) was collected for the next fabrication process. The rGO-AF formed with 1, 2, 3, 4 or 5 h gelation time is designated as rGO-AFs (s = 1, 2, 3, 4, 5).
For the fabrication of ML-rGO-AF/PDMS composite, the SL-rGO-AF coated with uncured PDMS was stacked together in suitable molds to achieve a layered structure, and then cured at 80 °C for 4 h in an electric heating air-blowing drier to get bulk materials. The composites with 1, 2, 3, 4 and 5 layers of SL-rGO-AF5/PDMS composite are designated as ML-rGO-AF5/PDMS composites (M = 1, 2, 3, 4, 5). The schematic diagram of SL- and ML-rGO-AF/PDMS composites is shown in Fig. 1.
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Fig. 1 (a) Structural schematic of SL-rGO-AF/PDMS composite. (b) Schematic fabrication procedure of ML-rGO-AF/PDMS composite. |
Laser Raman spectroscopic measurements were performed using a HORIBA Jobin Yvon LabRAM HR Evolution Raman spectrometer with He–Ne laser excited at 632.8 nm and under the power of 150 μW cm−2. X-ray photoelectron spectroscopy (XPS) measurements were carried out by Axis Ultra imaging photoelectron spectrometer (Kratos Analytical Ltd., Japan) with a monochromatic Al Kα X-ray source at 225 W.
The EMI shielding effectiveness of composites was measured at X band (8.2–12.4 GHz) using a vector network analyzer (VNA, E8363C, Agilent). The samples were cut into 22.90 × 10.20 mm2 pieces to fit exactly into the rectangular waveguide (WR90). The sample holder was placed between the flanges of the waveguide connected between the two ports of VNA. A full two port calibration was performed using a quarter wavelength offset and terminations were keeping input power level at −17 dBm.
The total EMI shielding effectiveness (SEtot) of a material is defined as the logarithmic ratio of incident power (Pi) to the transmitted power (Pt), i.e. SEtot = 10log(Pi/Pt). For commercial applications, it must reach up to 20 decibel (dB), meaning only 1% transmitted electromagnetic wave. The SEtot is the sum of the effectiveness of all attenuating mechanisms including absorption (SEA), reflection (SER) and the multiple reflections (SEM), and can be expressed as SEtot = SEA + SER + SEM. SEM is negligible when SEtot ≥ 15 dB.
Fig. 3a and b suggest that the rGO sheet is on the order of 8–10 μm in surface size and 5–10 layers in thickness, and is transparent with some wrinkles and ripples. By the vacuum freeze-drying, the inter-sheet repulsive forces disappeared, resulting in an approximately 30% shrinkage along the thickness direction of the aerogel.21 Cross-sectional SEM image of freeze-dried rGO-AF (Fig. 3c) shows that the rGO sheets form an interconnected porous network structure. The pore size ranges from few tens of nanometers to several micrometers. Owing to the porous structure, the rGO-AFs are ultra-light, but fragile. Hence, the preparation rGO-AF/PDMS composite is very careful by infiltrating diluted PDMS into rGO-AF. As shown in Fig. 3d, the SL-rGO-AF/PDMS composite obtained is flexible and elastic.
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Fig. 3 (a and b) TEM images of rGO sheets. (c) Cross-sectional SEM image of rGO-AF. (d) Digital image of SL-rGO-AF/PDMS composite. |
In Table 1, it is remarked that the thickness of both rGO-AF and SL-rGO-AF/PDMS composites increases with the gelation time. By contrast, their density decreases with gelation time, meaning the increase of porosity. The density of ML-rGO-AF5/PDMS composites decreases progressively with the number of layer or thickness of samples as given in Table 2.
Gelation time (h) | rGO-AFs | SL-rGO-AFs/PDMS composite | ||||
---|---|---|---|---|---|---|
Weight (mg) | Thickness (mm) | Density (g cm−3) | Weight (mg) | Thickness (mm) | Density (g cm−3) | |
1 | 2.268 | 0.085 | 0.067 | 18.478 | 0.151 | 0.306 |
2 | 2.936 | 0.173 | 0.042 | 24.633 | 0.234 | 0.263 |
3 | 3.638 | 0.245 | 0.037 | 24.245 | 0.309 | 0.196 |
4 | 3.990 | 0.304 | 0.033 | 27.776 | 0.371 | 0.187 |
5 | 4.106 | 0.353 | 0.029 | 27.080 | 0.429 | 0.158 |
Number of layers | Weight (mg) | Thickness (mm) | Density (g cm−3) |
---|---|---|---|
1 | 27.080 | 0.429 | 0.158 |
2 | 42.614 | 0.715 | 0.149 |
3 | 55.305 | 0.947 | 0.146 |
4 | 66.447 | 1.249 | 0.133 |
5 | 75.494 | 1.547 | 0.122 |
The oxygen content of GO determined by low-resolution scanning XPS is 55.94 at%, while that of rGO-AF5 reduces to 24.63 at%, i.e. its carbon content is as high as 75.37 at% after the zinc reduction process. The contrastive XPS C1s spectra of GO and rGO-AF5 (Fig. 4a) show three peaks for graphitic structure (C–C/CC at 284.8 eV), hydroxyl/epoxy groups (C–O at 286.2 eV), and carbonyl group (O–C
O at 288.4 eV). Compared with GO, sharp decrease of the peak intensities for C–O and C
O bonds is noticed for rGO-AF5, indicating a high level reduction degree of GO through interfacial gelation. Furthermore, the evolution of carbon bonds is also quantified as given in Table 3. It is apparent that the carbon sp2 fraction increases with the progress of reduction, while the content of oxygen-containing functionalities decreases.
B.E. (eV) | C1 (284.8) | C2 (286.2) | C3 (288.4) |
Assignment | C–C/C![]() |
C–O | O–C![]() |
GO | 39.90 | 53.85 | 6.24 |
rGO-AF5 | 70.63 | 23.99 | 5.38 |
Fig. 4b shows the Raman spectra of GO and rGO-AF5, two characteristic peaks appear at ∼1348 cm−1 and ∼1594 cm−1, corresponding to D and G bands of graphene, respectively. The ratio of ID/IG rises from 0.88 of GO to 1.84 of rGO-AF5, meaning an increase in structural defects which is attributable to desorption of oxygen bonded saturated sp3 carbons as CO2 and/or CO (especially from epoxy groups).25 It is especially necessary to remove the oxygen contained in the GO in the reduction process, as sp2 clusters in GO are separated by oxygen atoms and a reduction by removal of O generates greater connectivity among the existing graphitic domains by the increased sp2 cluster.25,26 From the above results, it is deduced that the rGO-AF5 underwent a high level reduction after gelation.
As shown in Fig. 6a, it is obviously that the SER decreases with the frequency increasing. It can be seen from the inset of Fig. 6a that the external surface of rGO-AF is uneven and has some micron-sized pores. The high-frequency electromagnetic waves possess short wavelength, thus can travel into composites easily and weaken the microwave reflection. Meanwhile, as the frequency increases, more high-frequency electromagnetic waves are attenuated by absorption, so, SEA increases (Fig. 6b).
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Fig. 6 (a and b) Reflection (SER) and absorption (SEA). (c and d) Comparison of SEtot, SER, and SEA at 9 GHz and 12 GHz of SL-rGO-AF/PDMS composites. |
Fig. 6c and d show SEtot, SER and SEA of the rGO-AF/PDMS composites as a function of gelation time at 9 GHz and 12 GHz, respectively. It is noted that the contribution of reflection to the SEtot is larger than that of absorption at 9 GHz, while it is inversed at 12 GHz. For the rGO-AF5/PDMS composite, SEtot, SER and SEA at 9 GHz are 22, 13 and 9 dB, respectively. At 12 GHz, they are 20, 7 and 13 dB, respectively. These results suggest that rGO-AF/PDMS composites are both reflective and absorptive to electromagnetic irradiation at X band, and reflection is the dominant shielding mechanism at low frequency, while it is absorption at high frequency. In other words, reflection and absorption complement each other at X band.
Fig. 8a shows SEtot, SEA and SER at 9 GHz of ML-rGO-AF5/PDMS composites as a function of the number of rGO-AF5 layers. It can be seen that, as the number of layers increases, both SEtot and SEA increase while SER remains almost unchanged. Furthermore, it is noted that the contribution of SEA to SEtot is much larger than that of SER when the number of layers is greater than two. By taking 5L-rGO-AF5/PDMS composite as an example, the EMI shielding mechanism is further clarified at X band as shown in Fig. 8b. SEA and SER exhibit moderate increase and decrease with the frequency, respectively. The SEtot increases from 47 to 53 dB, weakly dependent on the frequency. These results suggest that the increased number of rGO-AF5 layers has little impact on the reflection efficiency of the rGO-AF5/PDMS composite. However, it can remarkably improve the absorption efficiency which turns into the dominant shielding factor.
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Fig. 8 (a) Comparison of SEtot, SER, and SEA of ML-rGO-AF5/PDMS composites at 9 GHz. (b) SEtot, SER, and SEA of 5L-rGO-AF5/PDMS composite. |
In order to give a more appropriate and reasonable comparison of EMI SE among different kinds of materials, the specific EMI shielding effectiveness (SE divided by density) is calculated and given in Table 4. The 5L-rGO-AF5/PDMS composite with a density of ∼0.122 g cm−3 shows a superior specific EMI shielding effectiveness of ∼385–434 dB cm3 g−1 at X band.
Materials | Filler content | SEtot (dB) | Specific SEtot (dB cm3 g−1) | Reference |
---|---|---|---|---|
Copper nanowires/PS | 2.1 vol% | 35 | — | 27 |
MWCNT/fluorocarbon foam | 12 wt% | 42–48 | — | 28 |
Colloidal graphite/polyaniline | 17.4 wt% | 40 | — | 29 |
Graphite/polyaniline | 15.6 wt% | 34 | — | 30 |
CNT/PS foam | 7 wt% | 19 | 33 | 4 |
Graphene/epoxy | 15 wt% | 21 | — | 31 |
Graphene/PVDF foam | 7 wt% | 28 | — | 32 |
CDG/PMMA foam | 5 wt% | 19 | 17–25 | 14 |
Graphene/PDMS foam | 0.8 wt% | 20 | 333 | 19 |
5L-rGO-AF5/PDMS | 21.7 wt% | ∼47–53 | ∼385–434 | This work |
B.E. | Binding energy |
dB | Decibel |
EMI | Electromagnetic interference |
FE-SEM | Field emission scanning electron microscope |
GO | Graphene oxide |
ML | Multilayer |
PDMS | Polydimethylsiloxane |
PEAB | Precision electronic analytical balance |
PET | Polyethylene glycol terephthalate |
Pi | Incident power |
PMMA | Polymethylmethacrylate |
Pt | Transmitted power |
rGO | Reduced graphene oxide |
rGO-AF | Reduced graphene oxide aerogel film |
SEA | The absorption of EMI shielding effectiveness |
SEM | The multiple reflection of EMI shielding effectiveness |
SER | The reflection of EMI shielding effectiveness |
SEtot | The total EMI shielding effectiveness |
SL | Single-layer |
TEM | Transmission electron microscope |
VNA | Vector network analyzer |
XPS | X-ray photoelectron spectroscopy |
Z0 | The impedance of the medium |
Z1 | The impedance of the shield |
This journal is © The Royal Society of Chemistry 2016 |