Jian Xiao‡
a,
Qiying Lv‡a,
Yan Zhanga,
Zheye Zhanga and
Shuai Wang*ab
aState Key Laboratory of Digital Manufacturing Equipment and Technology, Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan 430074, P. R. China. E-mail: chmsamuel@mail.hust.edu.cn
bFlexible Electronics Research Center (FERC), School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, P. R. China
First published on 19th October 2016
The design and facile synthesis of noble metal-free efficient catalysts to accelerate the sluggish kinetics of the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) is still a big challenge for electrolytic water splitting. Herein, we present a facile one-step approach for constructing a self-supported nickel phosphide nanowire array/Ni foam electrode (Ni–P NA/NF) by direct phosphorization treatment of commercial Ni foam at low temperature according to a vapor-solid growth mechanism. As a three-dimensional bifunctional water splitting catalyst, the Ni–P NA/NF exhibits outstanding electrocatalytic activity with a low cell voltage of 1.69 V to drive current density of 10 mA cm−2. In addition, it maintains its high catalytic activity for at least 20 h in alkaline media. The presented synthesis method opens up exciting new avenues to explore the design of self-supported three-dimensional electrodes made of transition metal phosphides, ranging from water splitting to other applications.
To date, nickel phosphides with various morphologies have been synthesized using a number of methods. Nickel phosphide nanosheet array was synthesized by direct phosphorization of nickel using red phosphorus under high temperature without any post-processing steps.17–19 Sun et al.20 reported self-supported nickel phosphide nanosheet array (NiP2/CF) can be obtained from phosphorization of Ni(OH)2 nanosheet that was prepared via a hydrothermal method. Similar to NiP2/CF electrode, porous Ni/Ni8P3,21 carbon coated porous nickel phosphides nanoplates,22 nickel phosphide nanoflakes,23 urchin-like Ni2P24 and so forth were made as efficient catalysts for water splitting. Nanostructured nickel phosphide (Ni2P) nanoparticles25 were synthesized by heating nickel salt precursor and tri-n-octylphosphine in organic solvents and used as HER catalyst in acidic medium. Subsequently, Ni2P nanowire26 was reported by applying the analogous approach. Nickel phosphide nanoparticles film27 was synthesized through an electrodeposition methodology and used as competent bifunctional catalysts for overall water splitting. Peapod-like Ni2P/C nanocomposite28 with excellent HER performance was prepared by using temperature programmed reduction of NH4NiPO4. Ni2P-nanorods/Ni was fabricated by direct phosphorization of a Ni foam under solvothermal conditions using red phosphorus as the precursor.29 Although many works have been done on it, a simple method to fabricate nickel phosphide with unique topology remains attractive.
Herein, we propose a straightforward and cost-effective method to prepare free-standing and binder-free nickel phosphide nanowire array electrode for overall water splitting. The vertically-aligned nickel phosphide nanowire array supported on Ni foam (Ni–P NA/NF) is simply synthesized by a direct phosphorization treatment of the commercial Ni foam with NaH2PO2·H2O under a flowing argon atmosphere at a relative low temperature without any post-processing steps. When directly used as a robust integrated three-dimensional electrode, the Ni–P NA/NF is highly active for the HER with a very low overpotential of 73 mV and 148 mV to drive current densities of 10 mA cm−2 in acidic media and alkaline media, respectively. When used for the OER in 1.0 M KOH, the overpotential needed to drive the current density of 20 mA cm−2 is only 358 mV. Furthermore, the electrode can be used as a bifunctional catalyst for the overall water splitting and sustain for up to 20 h at potential of 1.8 V with a steady catalytic current density of 27 mA cm−2 in alkaline water electrolyzer, showing high activity and good long-term stability toward water splitting.
The XRD pattern of the as-prepared electrode in Fig. 2a exhibits that the phosphorized samples are composed of a mixture of Ni12P5 (JCPDS no. 00-022-1190) and Ni2P (JCPDS no. 01-074-1385). The expected atomic ratio of Ni to P lies between 2:
1 and 2.4
:
1, which is consistent with the result of EDX. The diffraction peaks observed at 44.5°, 51.8° and 76.4° are attributed to the unreacted Ni foam. To further elucidate the chemical composition of the phosphorized sample electrode material, XPS measurement was performed. The survey spectrum of Ni–P NA/NF is presented in Fig. 2b, evidencing the existence of P, Ni and O, which again confirms that P was included on the sample and nickel phosphide was successfully formed on the surface of the Ni foam. The C 1s signal is mainly due to adsorbate on the sample owing to exposure to air.30 The peaks located at 853.0 eV and 870.2 eV (Fig. 2c) correspond to the characteristic of Ni 2p3/2 and peaks of Niδ+ in Ni12P5–Ni2P. And the peaks situated at 856.2 eV and 873.9 eV are assigned to be oxidized Ni species. The peaks centered at 861.7 eV and 880.1 eV are ascribed to the satellites of Ni 2p3/2 and Ni 2p1/2, respectively.23 Meanwhile, the P 2p3/2 and P 2p1/2 peaks of the sample are located at 129.5 eV and 130.4 eV, respectively (Fig. 2d), are in line with the typical peaks of Pδ−, revealing the presence of Pδ− in the sample. Additionally, the peak at 133.3 eV can be ascribed to oxidized phosphate species,31 which is further confirmed by the peaks of O 1s line centered at 531.3 eV and 532.6 eV (Fig. S4†) that is due to the lattice oxygen (O2−) and O–P, respectively.32 All of these results clearly confirm the successful growth of nickel phosphide nanowire array on Ni foam after the phosphorization treatment.
To gain insight into the formation mechanism of this novel structure, the detailed time-dependent experiments were conducted. As shown in Fig. S5,† a layer of film is firstly forming on the surface of Ni foam at the beginning of the phosphorization reaction (Fig. S5a†), with extension of the reaction time, the nickel phosphide nanowires gradually grow along the vertical direction of Ni foam (Fig. S5b†), and a nanowires forest can be observed on the surface of Ni foam when the reaction time is up to 30 min (Fig. S5c†). Two mechanisms, vapor-liquid-solid (VLS)33 and vapor-solid (VS)34,35 have been most commonly used to illuminate the growth of nanowires in the gas phase. Based on our SEM and TEM observations, there are no nanoparticles found at the end of nickel phosphide nanowires. So, the VLS growth mechanism can be excluded because the terminated particle is necessary at the growth front of the nanowire to act as the catalytic active site. As a result, the VS mechanism, which has been used to prepare a variety of metal oxides nanowires,34,35 seems to be responsible for the growth of nickel phosphide nanowires observed in our case. In order to verify the growth mechanism, another experiment was conducted. The Ni foam was firstly oxidized at 600 deg C for 2 h in air atmosphere before phosphorization treatment. However, only a layer of film is covered on the surface of the Ni foam (Fig. S6a and b†). We speculate that the Ni atom is chained by oxygen atom and can't migrate in the growth process. This result further confirms that the proposed growth process is based on the VS mechanism.
The catalytic performance of Ni–P NA/NF for HER was assessed by using linear sweep voltammetry (LSV). LSV measurement was firstly carried out in 0.5 M H2SO4 at a scan rate of 5 mV s−1 with the nickel phosphide nanowire array electrode as the working electrode. The analogous tests for bare Ni foam and commercial 20 wt% Pt/C deposited on glassy carbon electrode (1.41 mg cm−2) were also performed for comparison. Fig. 3a shows their polarization curves with iR-compensation for different electrodes on the reversible hydrogen electrode (RHE) scale (see Experimental sections for detail). As expected, Pt/C electrode shows excellent HER activity with negligible overpotential. However, the bare Ni foam exhibits very poor HER performance with an onset overpotential (the potential at which the current density is 1 mA cm−2) of 168 mV. On the contrary, the Ni–P NA/NF electrode exhibits a remarkably high activity for HER with a low onset overpotential of 17 mV, which is very close to that of the Pt/C electrode. Further increasing the cathodic potential causes a rapid rise of cathodic current, indicating that the Ni–P NA/NF act as a high performance three-dimensional cathode for HER in acidic media. In addition, this electrode can offer cathodic current densities of 10, 20 mA cm−2 for HER at overpotentials of 73 mV (η10) and 97 mV (η20), respectively. In terms of η10, The Ni–P NA/NF compares favorably with most of reported non-noble metal HER catalysts in acidic media, including Ni5P4 Film (58 mV),17 Ni-doped graphene (152 mV),36 CoNi@NC (142 mV)37 and core–shell MoO3–MoS2 (255 mV)38 (see Table S1† for a detailed comparison). When tested in 1.0 M KOH, the Ni–P NA/NF also exhibits outstanding electrocatalytic activity with a overpotential of 148 mV to drive 10 mA cm−2, which is also comparable to those of many reported non-noble metal HER catalysts in alkaline media (see Table S1†).
To get more insight into the catalytic performance of the nickel phosphide nanowires, a Tafel plot was constructed. As shown in Fig. 3b, the Tafel slope of 30.1 mV dec−1 for commercial Pt/C is consistent with the reported value.39 The Ni–P NA/NF exhibits a Tafel slope of 70.8 mV dec−1 in 0.5 M H2SO4 within the range of 40–120 mV dec−1, which is comparable to some previously reported non-noble metal catalysts such as Ni5P4–Ni2P-NS (79.1 mV dec−1),18 Co/nitrogen-doped graphene (Co-NG) (82 mV dec−1),40 MoSe2/RGO (101 mV dec−1)41 and WN NA/CC (92 mV dec−1),42 much smaller than that of bare Ni foam (104.3 mV dec−1). The Tafel slope suggests that the HER take place on the nickel phosphide surface via a Volmer–Heyrovsky mechanism.43 The Tafel slope is 115.2 mV dec−1 for Ni–P NA/NF in alkaline media (1.0 M KOH). By extrapolating the Tafel plot to an overpotential of 0 V, the exchange current density of HER on the Ni–P NA/NF electrode is determined to be 0.85 and 0.51 mA cm−2 in acidic and basic media, respectively, which is large and can be associated with its large ECSA (86.4 mF cm−2, Fig. S7†).44
To explore the HER kinetics on Ni–P NA/NF electrode, electrochemical impedance spectroscopy experiments were carried out at different applied overpotentials and the experimental Nyquist plots shown in Fig. S8a† display a semicircle. While the semicircle decreases with increasing negative overpotential. Experimental data is fitted with the 2CPE model (Fig. S8c†) proposed by Chen and Lasia,45 in which the semicircle (CPE – Rct; CPE, constant phase element; Rct, charge transfer resistance) is related to the kinetics of the HER and a small Rct indicates the fast charge transfer kinetics. Variations of Rct of the Ni–P NA/NF electrode with the overpotential are shown in Fig. S8b,† it can be concluded that the charge transfer kinetics of the HER is remarkably promoted by increasing the overpotential. The Tafel slope can also be obtained from the plot of overpotential versus log(1/Rct) (Fig. S8b,† inset), which is 73.6 mV dec−1, close to that obtained from the polarization curve (70.8 mV dec−1).
Durability and stability are important parameters for evaluating HER catalyst. Hence, continuous cyclic voltammetry (CV) of Ni–P NA/NF was conducted from −0.29 V to 0.16 V (vs. RHE, without IR-compensation) for 5000 cycles at 50 mV s−1 in 0.5 M H2SO4. The polarization curves before and after CV tests are shown in Fig. 3c. It can be seen that the catalyst shows only a slight degradation after first 1000 cycles and then maintains the same catalytic activity. Moreover, the electrode is able to maintain a steady cathodic current density at ∼120 mA cm−2 in 0.5 M H2SO4 and ∼26 mA cm−2 in 1.0 M KOH for 20 h, respectively, at a constant overpotential of 200 mV (Fig. 3d). In short, the as-prepared Ni–P NA/NF electrode exhibits good durability and the excellent HER activity can be perfectly retained in long-term practical applications.
The electrocatalytic activity of the Ni–P NA/NF for OER was tested in 1.0 M KOH solution. Fig. 4a shows the typical LSV curves of the bare NF, commercial RuO2 and as-prepared Ni–P NA/NF. It can be seen that the bare Ni foam exhibits negligible catalytic activity. RuO2 (1.41 mg cm−2, deposited on glassy carbon electrode) displays high OER activity with a low overpotential of 311 mV for a current density of 20 mA cm−2. As expected, the OER catalytic current density of the Ni–P NA/NF reaches 20 mA cm−2 at a markedly small overpotential of 357 mV, and then rises fast by applying a little more potential (from 20 mA cm−2 at 1.587 V to 50 mA cm−2 at 1.688 V). Although this overpotential is higher than that for commercial RuO2, it's still lower than that obtained from many other non-noble metal-based catalysts, including Co–P film (375 mV),46 N-CG–CoO (373 mV),47 N-doped graphene NiCo2O4 (526 mV),48 PCN-CFP (430 mV),49 Co@Co3O4/NC (420 mV)50 and so on (Table S2†). The catalytic kinetics for OER of the above catalysts were examined by the corresponding Tafel plots. As shown in Fig. 4b, the Tafel slope value of Ni–P NA/NF (76.0 mV dec−1) is lower than that of Ni foam (98.5 mV dec−1), implying the superior OER kinetics of the Ni–P NA/NF electrode. Fig. 4c displays a multi-step chronopotentiometric curve for Ni–P NA/NF in 1.0 M KOH, the current density is increased from 20 to 160 mA cm−2 with an increment of 20 mA cm−2 per 500 s. The potential for every step maintains constant in the corresponding 500 s, implying the excellent mass transport performance, conductivity and mechanical robustness of the Ni–P NA/NF electrode. We probed the long-term electrochemical stability of Ni–P NA/NF electrode by a 20 h chronoamperometric test in 1.0 M KOH (Fig. 4d). As observed, the current density reaches about 33 mA cm−2 at a potential of 1.63 V versus RHE, and it then stabilizes around this value during the 20 h reaction session.
Given that Ni–P NA/NF is active and stable catalyst for two half reactions of water splitting in 1.0 M KOH, we believed that it could act as an electrocatalyst for overall water splitting. Therefore, an alkaline electrolyzer in a two-electrode setup using Ni–P NA/NF as both anode and cathode catalysts was constructed (Fig. 5a, inset). As shown in Fig. 5a, the alkaline water electrolyzer can afford 10 mA cm−2 water splitting current density at a cell voltage of 1.69 V in 1.0 M KOH. Such a voltage is smaller than that of the majority of the state-of-the-art bifunctional catalysts (Ni3S2/NF: 1.71 V,9 Co2B: 1.81 V,16 Ni5P4 films: 1.70 V,17 NiFe layered double hydroxide: 1.70 V,51 Ni(OH)2: 1.82 V,51 carbon paper/carbon tubes/cobalt–sulfide sheets (CP/CTs/Co–S): 1.74 V (ref. 52)) at the same catalytic current density. Meanwhile, Ni–P NA/NF electrodes can undergo continuous electrolysis for at least 20 h at a cell voltage of 1.8 V in 1.0 M KOH with negligible degradation of water splitting current (Fig. 5b), suggesting their promise to replace noble metal catalysts for the production of clean hydrogen. It is worth mentioning that the three-dimensional vertically-aligned nanowire array morphology of the Ni–P NA/NF remains unchanged after long-term stability tests for HER and OER (Fig. S9a–d†).
The excellent catalytic performance of the Ni–P NA/NF electrode can be attributed to the following factors: (1) the active material directly grown on three-dimensional microporous conductive skeleton ensures the effective mass-transfer and charge-transfer; (2) the unique vertically-aligned nanowire array structure would remarkably enlarge the electrochemically active surface area; (3) the stability of nickel phosphide nanowires promises long-term use of the water splitting devices.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra20737e |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2016 |