Zhimin Xue*a,
Ming-Guo Maa,
Zhonghao Lib and
Tiancheng Mu*c
aBeijing Key Laboratory of Lignocellulosic Chemistry, College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, China. E-mail: zmxue@bjfu.edu.cn
bMinistry of Education, Key Laboratory of Colloid & Interface Chemistry, Shandong University, Jinan 250100, China
cDepartment of Chemistry, Renmin University of China, Beijing 100872, China. E-mail: tcmu@ruc.edu.cn; Tel: +86-10-62514925
First published on 12th October 2016
Efficient conversion of glucose and cellulose to 5-hydroxymethylfurfural (HMF) is one of the most successful and promising routes in the field of biomass transformation. In recent years, many kinds of catalysts have been developed for this important reaction, and much progress has been achieved. Compared with homogeneous catalysts, heterogeneous acidic catalysts have attracted much more interest for dehydration of glucose and cellulose to HMF due to their separable and reusable nature. This review focuses on efficient and selective conversion of glucose and cellulose to HMF catalyzed by heterogeneous catalysts in various solvent systems, including water, organic solvents, ionic liquids, mixed solvents, and biphasic systems. At the end of this review, an outlook is provided to highlight the challenges and opportunities related to this interesting and important route for HMF production from glucose and cellulose.
In terms of cellulose transformation, catalytic dehydration of cellulose to produce 5-hydroxymethylfurfural (HMF) is one of the most promising and successful routes because HMF has been recognized as one of the top building block chemicals generated from biomass.12 As a well-known compound, HMF can be transformed into many versatile compounds currently derived from petroleum by employing various types of reactions (Fig. 1),13 including 2,5-furandicarboxylic acid14 and 2,5-diformylfuran15 from oxidations, 2,5-bishydroxymethylfuran16 and 2,5-dimethylfuran17 from selective hydrogenations, and C7–C15 liquid alkanes from aldol condensation subsequent with hydrogenation,18 levulinic acid from hydrolysis,19 etc.
![]() | ||
Fig. 1 HMF as a platform chemical for diverse reactions. Reproduced from ref. 13 with permission from American Chemical Society. |
Generally, cellulose can be converted to HMF through a three-step reaction, involving hydrolysis of cellulose to glucose, isomerization of glucose to fructose, and dehydration of fructose to HMF (Fig. 2).20 Meanwhile, glucose can be easily obtained from the hydrolysis of cellulose,21,22 which is the first step in dehydration of cellulose to HMF. More importantly, the process for dehydration of glucose is the same as the last two steps of cellulose dehydration. Therefore, dehydration of glucose to HMF can be considered as an important component of cellulose dehydration, which is also included in this review. However, it should be pointed out that the more complex structure of cellulose results in lower solubility in most of solvents and difficulty to interact with the catalytic active sites. Therefore, conversion of cellulose often shows lower reaction rate and less HMF yield compared with glucose in the same catalytic system. In a long period of time, considerable interest has been focused on homogeneous acidic catalysts for HMF production from dehydration of glucose and cellulose.23–40 Although these homogeneous catalysts provided good catalytic performance, some drawbacks limited their practical applications, such as reactor corrosion, waste treatment and poor separation and/or recyclability. From the view point of practical applications and green chemistry, heterogeneous acidic catalysts should be paid more attention for dehydration of glucose and cellulose to HMF due to their separable and reusable nature, which can overcome the limitations of homogeneous catalyst to some extent. Therefore, more and more attentions have been devoted on the dehydration of glucose and cellulose into HMF over various types of heterogeneous acidic catalysts in a series of solvent systems, and much progress has been achieved in this attractive topic in recent years. However, during conversion of glucose and cellulose, some side reactions can be occurred under the acidic catalysts,41 such as the formation of humin or oligomers through the cross-polymerization between glucose and HMF or self-polymerization of HMF, rehydration of the HMF to levulinic acid and formic acid, and degradation of cellulose and glucose. Therefore, more efforts are being paid on the design efficient catalytic systems for conversion of glucose and cellulose to HMF to avoid or decrease the occurrence of the side reactions.
Although some reviews about transformation of carbohydrates to HMF have been reported,42–45 there is no one specialized in heterogeneous catalysts for conversion of glucose and cellulose to HMF, which is a more attractive field. More importantly, the field for HMF production from glucose and cellulose is developed very fast, and many progresses are continuously made. Therefore, a real-time and comprehensive review about heterogeneous conversion of glucose and cellulose to HMF is still needed.
In this review, we attempt to provide the state-of-the-art of catalytic dehydration of glucose and cellulose to HMF over heterogeneous acidic catalysts (i.e., metal oxides, zeolites, functional polymers, resins, carbonaceous catalysts, functionalized silicas, heteropoly acids, metal phosphates, immobilized ionic liquids, and some other special types of heterogeneous catalysts) in various solvent systems, including water, organic solvents, ionic liquids, mixed solvents, and biphasic systems. In addition, an outlook is provided to highlight the challenges and opportunities related to this interesting and important route for HMF production.
The activity of TiO2 and ZrO2 for dehydration of glucose was firstly studied by Watanabe et al. in hot compressed water (473 K).49 Anatase TiO2 was found to act as an acidic catalyst to promote the formation of HMF from glucose with a yield of about 16% for 10 h, while ZrO2 was a basic catalyst to promote the isomerization of glucose to fructose. Through TPD measurement, they found that the amount of basic sites was the key factor for the isomerization while the density of acidity and basicity was important for the HMF formation from glucose.50 Following these two works, Qi et al. used TiO2 and ZrO2 as the heterogeneous catalyst for dehydration of glucose under microwave heating in hot compressed water.51 It was found that TiO2 and ZrO2 could promote the dehydration of glucose. At 473 K with a reaction time of 5 min, the yields of HMF could reach 18.6% and 10.0% over TiO2 and ZrO2, respectively (Table 1, entries 1–2). The authors suggested that ZrO2 acting as a base could promote the isomerization of glucose to fructose, while TiO2 could not only promote the isomerization of glucose to fructose but also enhance the HMF formation from glucose. Therefore, TiO2 showed a better performance than ZrO2.
Entry | Substrate | Catalyst | Ta (K) | ta | Ca (%) | Ya (%) | Ref. |
---|---|---|---|---|---|---|---|
a T = temperature; t = time; C = conversion; Y = HMF yield.b The amount of water was about 5 ml. With microwave heating.c TiO2–N-773 was obtained from the precipitation of TiO(NO3)2 calcined at 773 K; TiO2–Cl-773 was obtained from the precipitation of TiCl4 calcined at 773 K; ZrO2–N-773 was obtained from the precipitation of ZrO(NO3)2 calcined at 773 K; ZrO2–Cl-773 was obtained from the precipitation of ZrCl4 calcined at 773 K; SO4(1.8)–ZrO2-773 was the catalyst with 1.8% sulfur content calcined at 773 K. The amount of water was about 1 ml.d Bimodal-HZ-5 was prepared by post-synthesis modification of H-ZSM-5 with desilication. The amount of water was about 10 ml.e DS represented dodecyl sulfate (OSO3C12H25). The amount of water was about 4 ml. | |||||||
1b | Glucose (0.1 g) | TiO2 (0.05 g) | 473 | 5 min | 63.8 | 18.6 | 51 |
2b | Glucose (0.1 g) | ZrO2 (0.05 g) | 473 | 5 min | 56.7 | 10.0 | 51 |
3c | Glucose (0.1 g) | TiO2–N-773 (0.1 g) | 523 | 5 min | ∼72 | ∼22 | 52 |
4c | Glucose (0.1 g) | TiO2–Cl-773 (0.1 g) | 523 | 5 min | ∼79 | ∼28 | 52 |
5c | Glucose (0.1 g) | ZrO2–N-773 (0.1 g) | 523 | 5 min | ∼70 | ∼15 | 52 |
6c | Glucose (0.1 g) | ZrO2–Cl-773 (0.1 g) | 523 | 5 min | ∼75 | ∼18 | 52 |
7c | Glucose (0.1 g) | SO4(1.8)–ZrO2-773 (0.1 g) | 523 | 5 min | ∼62 | ∼22 | 52 |
8c | Cellulose (0.1 g) | TiO2–N-773 (0.1 g) | 523 | 5 min | ∼53 | ∼9 | 52 |
9c | Cellulose (0.1 g) | TiO2–Cl-773 (0.1 g) | 523 | 5 min | ∼60 | ∼13 | 52 |
10c | Cellulose (0.1 g) | ZrO2–N-773 (0.1 g) | 523 | 5 min | ∼38 | ∼6 | 52 |
11c | Cellulose (0.1 g) | ZrO2–Cl-773 (0.1 g) | 523 | 5 min | ∼45 | ∼8 | 52 |
12c | Cellulose (0.1 g) | SO4(1.8)–ZrO2-773 (0.1 g) | 523 | 5 min | ∼55 | ∼11 | 52 |
13d | Cellulose (0.25 g) | Bimodal-HZ-5 (0.5 g) | 463 | 4 h | 67 | 46 | 53 |
14e | Cellulose (0.2 g) | Cr[(DS)H2PW12O40]3 (0.06 mmol) | 423 | 2 h | 77.1 | 52.7 | 61 |
In another work, TiO2, ZrO2, and SO4–ZrO2 were used as heterogeneous catalysts for the dehydration of glucose and cellulose to HMF in hot compressed water.52 TiO2 and SO4–ZrO2 were found to be active for hydrolysis and dehydration reactions to produce high yields of HMF with less by-products formation, whereas ZrO2 was highly active for isomerization reaction with significant amount of fructose observed. The authors thought this may be caused by the different acidity–basicity properties of these catalysts, which was similar with the results obtained in Qi et al.'s work.51 It was also observed that the starting salt precursor, the sulfur-doping content (for SO4–ZrO2) and the calcination temperature strongly affected the catalytic activity. For example, catalysts prepared from the chloride-based precursors gained higher reactivity compared with those prepared from nitrate-based precursors. For SO4–ZrO2, SO4–ZrO2 with 1.8% sulfur content presented the highest activity. Meanwhile, the suitable calcination temperature for all catalysts was at 773 K. Under the optimized reaction temperature of 523 K with a reaction time of 5 min, the HMF yields from glucose dehydration were about 22%, 28%, 15%, 18%, and 22% (Table 1, entries 3–7) over TiO2–N (from the precipitation of TiO(NO3)2 calcined at 773 K), TiO2–Cl (from the precipitation of TiCl4 calcined at 773 K), ZrO2–N (from the precipitation of ZrO(NO3)2 calcined at 773 K), ZrO2–Cl (from the precipitation of ZrCl4 calcined at 773 K), and SO4(1.8)–ZrO2-773 (1.8% sulfur content calcined at 773 K), respectively. However, the yields of HMF from cellulose were only 9%, 13%, 6%, 8%, and 11%, respectively, in the presence the above corresponding catalysts (Table 1, entries 8–12).
Bimodal-HZ-5 zeolite was prepared by post-synthesis modification of H-ZSM-5 with desilication,55 and it was found that the synthesized bimodal-HZ-5 zeolite could be used as an effective heterogeneous catalyst for dehydration of cellulose to HMF in water. Under the optimized reaction conditions (463 K and 4 h), the maximum cellulose conversion of 67% and HMF yield of 46% were obtained over the obtained bimodal-HZ-5 (Table 1, entry 13). Additionally, the authors found that the synthesized bimodal-HZ-5 zeolite was stable for four catalytic cycles.
![]() | ||
Fig. 3 Comprehensive mechanism for conversion of cellulose to HMF using SO42−/Ti-MCM-41 as a heterogeneous catalyst. Reproduced from ref. 57 with permission from the Royal Society of Chemistry. |
SO42−/ZrO2 and SO42−/ZrO2–Al2O3 was prepared by impregnation of Zr(OH)4 and Zr(OH)4–Al(OH)3 with ethylene dichloride solution of chlorosulfonic acid and subsequent calcination at 823 K for 4 h.62 The obtained SO42−/ZrO2 and SO42−/ZrO2–Al2O3 could be used as solid acidic catalysts for glucose dehydration to HMF in DMSO. It was found that these catalysts had both Brønsted and Lewis acid sites and the former was stronger. Meanwhile, the base sites on the catalysts increased with the increasing amount of Al, which promoted the glucose-to-fructose isomerization, and thus was beneficial for the dehydration of glucose (Table 2, entries 1–6). Therefore, SO42−/ZrO2–Al2O3 was more active than SO42−/ZrO2. In particular, over SO42−/ZrO2–Al2O3 with Zr–Al mole ratio of 1:
1, a HMF yield of about 47.6% was obtained at 403 K with a reaction time of 5 h under N2 protection. In addition, the catalyst could be recovered and reused, and a stable HMF yield of about 35% could be obtained.
Entry | Substrate | Solvent | Catalyst | Ta (K) | ta | Ca (%) | Ya (%) | Ref. |
---|---|---|---|---|---|---|---|---|
a T = temperature; t = time; C = conversion; Y = HMF yield.b The concentration of glucose in DMSO was 7.6 wt%, and the amount of catalyst was 18 mg with a glucose/catalyst weight ratio of 5/1.c The mole ratio of Zr and Al was 9![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
||||||||
1b | Glucose | DMSO | SO42−/ZrO2 | 403 | 4 h | 95.2 | 19.2 | 62 |
2b | Glucose | DMSO | SO42−/ZrO2–Al2O3c | 403 | 4 h | 97.3 | 27.3 | 62 |
3b | Glucose | DMSO | SO42−/ZrO2–Al2O3d | 403 | 4 h | 98.1 | 41.5 | 62 |
4b | Glucose | DMSO | SO42−/ZrO2–Al2O3e | 403 | 4 h | 97.2 | 47.6 | 62 |
5b | Glucose | DMSO | SO42−/ZrO2–Al2O3f | 403 | 4 h | 97.8 | 43.1 | 62 |
6b | Glucose | DMSO | SO42−/ZrO2–Al2O3g | 403 | 4 h | 95.2 | 37.0 | 62 |
7 | Glucose (50 mg) | DMSO (1 g) | Al2O3–B2O3 (20 mg)h | 413 | 2 h | 94.8 | 41.4 | 63 |
8 | Glucose (0.1 g) | DMSO (10 ml) | β-Cyclodextrin-SO3H (0.1 g)i | 453 | 5 h | — | 47 | 66 |
9 | Glucose (0.1 g) | DMF (10 ml) | β-Cyclodextrin-SO3H (0.1 g) | 453 | 5 h | — | 37 | 66 |
10 | Glucose (0.1 g) | NMP (10 ml) | β-Cyclodextrin-SO3H (0.1 g) | 453 | 5 h | — | 24 | 66 |
11 | Glucose (0.1 g) | DMA (10 ml) | β-Cyclodextrin-SO3H (0.1 g) | 453 | 5 h | — | 29 | 66 |
12 | Glucose (0.1 g) | Sulpholane (10 ml) | β-Cyclodextrin-SO3H (0.1 g) | 453 | 5 h | — | 28 | 66 |
13 | Glucose (0.1 g) | [Bmim]Cl (10 ml) | β-Cyclodextrin-SO3H (0.1 g) | 453 | 5 h | — | 32 | 66 |
14 | Glucose (0.1 g) | DMSO (2 ml) | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 99 | 43.5 | 70 |
15 | Glucose (0.1 g) | DMF (2 ml) | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 97 | 12.5 | 70 |
16 | Glucose (0.1 g) | DMA (2 ml) | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 89.3 | 15.7 | 70 |
17 | Glucose (0.1 g) | NMP (2 ml) | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 98 | 28.9 | 70 |
18 | Glucose (0.1 g) | [Bmim]Cl (2 ml) | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 95 | 14.2 | 70 |
19 | Glucose (0.1 g) | H2O–DMSO (2 ml)j | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 80.5 | 21.4 | 70 |
20 | Glucose (0.1 g) | H2O–DMA (2 ml)j | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 4 h | 81.1 | 16.5 | 70 |
21 | Cellulose (0.1 g) | DMSO (2 ml) | Cr(salen)-IM-HSO4-MCM-41 (50 mg) | 413 | 5 h | 57.8 | 7.8 | 70 |
22 | Glucose (0.1 g) | DMF (3 ml) | Amberlyst-15 (0.1 g) + hydrotalcite (0.2 g) | 373 | 3 h | 72 | 41 | 71 |
23 | Glucose (0.1 g) | DMA (3 ml) | Amberlyst-15 (0.1 g) + hydrotalcite (0.2 g) | 373 | 3 h | 97 | 14 | 71 |
24 | Glucose (0.1 g) | DMSO (3 ml) | Amberlyst-15 (0.1 g) + hydrotalcite (0.2 g) | 373 | 3 h | 94 | 12 | 71 |
25 | Glucose (0.1 g) | Acetonitrile (3 ml) | Amberlyst-15 (0.1 g) + hydrotalcite (0.2 g) | 373 | 3 h | 88 | 10 | 71 |
26 | Glucose (50 mg) | DMSO (0.5 ml) | Poly(VMPS)-PW (30 mg)k | 403 | 3 h | — | 26 | 72 |
In another work, the conversion of glucose to HMF could be catalyzed by nano-sized mesoporous Al2O3–B2O3 in DMSO.63 The molar ratio of Al and B affected the activity of these catalysts due to the change of the amount of Lewis acids, amorphous state, and pore diameter under different Al–B ratios. The catalyst with Al–B ratio of 5:
5 showed the best performance, and the highest HMF yield of 41.4% could be obtained with a glucose conversion of 94.8% at 413 K for 2 h (Table 2, entry 7). In addition, the activity in DMSO was found to be better than those conducted in DMA, DMF, ionic liquid (IL), and mixed system consisting of IL and biphasic system.
![]() | ||
Fig. 4 Preparation of β-cyclodextrin-SO3H carbonaceous catalyst and its application in HMF synthesis. Reproduced from ref. 66 with permission from Elsevier. |
![]() | ||
Fig. 5 (a) Synthetic route to the chromium(III) complexes; (b) synthetic route to the Cr-mesoporous silica supported catalyst. Reproduced from ref. 70 with permission from the Royal Society of Chemistry. |
![]() | ||
Fig. 6 Plausible reaction mechanism for the conversion of glucose into HMF on the Cr(salen)-IM-HSO4-MCM-41 catalyst. Reproduced from ref. 70 with permission from the Royal Society of Chemistry. |
The dehydration of glucose to HMF could be catalyzed by a combination of solid acid (Amberlyst-15, a resin) and base (hydrotalcite) in DMF.71 In the catalytic system, hydrotalcite was used as the basic catalyst for isomerization of glucose to fructose, and Amberlyst-15 was used as the acidic catalyst for dehydration of fructose to HMF (Fig. 7). A HMF yield of 41% could be obtained in this system with a glucose conversion of 72%, which was higher than the results achieved in other solvents, including DMA, DMSO, acetonitrile, DMF–H2O, and acetonitrile–H2O (Table 2, entries 22–25). In addition, the authors found that the catalysts were recyclable.
![]() | ||
Fig. 7 Dehydration of glucose to HMF catalyzed by Amberlyst-15 and hydrotalcite. Reproduced from ref. 71 with permission from Elsevier. |
Subsequently, poly(1-vinyl-3-propane sulfonate imidazolium)-H3PW12O40 (poly(VMPS)-PW) was synthesized and used as a heterogeneous Brønsted-acidic catalyst for dehydration of glucose (Fig. 8).72 Under optimized conditions (423 K and 3 h), a HMF yield of 26% was obtained from glucose in DMSO (Table 2, entry 26). The relatively low yield from glucose may be attributable to the catalytic process primarily proceeding via 3-deoxy-D-erythro-hex-2-ulose (3-deoxyglucosone, Fig. 8) and also because of the lack of active sites in the solid catalyst for the isomerization of glucose to fructose. In addition, poly(VMPS)-PW could be reused five times without significant loss of activity.
![]() | ||
Fig. 8 Selective conversion of glucose to HMF catalyzed by poly(VMPS)-PW. Reproduced from ref. 72 with permission from John Wiley and Sons. |
Hydroxyapatite supported chromium chloride (Cr-HAP) was prepared as heterogeneous catalyst for dehydration of glucose in IL [Bmim]Cl with the aid of microwave irradiation.77 A HMF yield of 40.2% could be obtained with a glucose conversion of 77.9% in 2.5 min (Table 3, entry 1). 13C NMR spectra indicated that Cr-HAP could promote glucose from the form of α-pyranose to β-pyranose in [Bmim]Cl as described by Zhao et al.,23 and the formed β-pyranose could subsequently form enolate anion complex, which would be converted to fructose by a isomerization step. In addition, Cr-HAP could be reused at least five times and the catalytic activity was remained.
Entry | Substrate | Solvent | Catalyst | Ta (K) | ta | Ca (%) | Ya (%) | Ref. |
---|---|---|---|---|---|---|---|---|
a T = temperature; t = time; C = conversion; Y = HMF yield.b Cr-HAP = hydroxyapatite supported chromium chloride.c MI = microwave irradiation at 400 W.d K-10 clay-Cr = chromium-exchanged montmorillonite K-10 clay.e ATP = attapulgite, HNTs = halloysite nanotubes.f Zr-P-Cr = Cr-incorporated mesoporous zirconium phosphate.g D001-cc, NKC-9, and D072 were strong-acidic cation-exchange resins.h D152 was macroporous weak-acidic cation-exchange resin.i ATP = attapulgite, HNTs = halloysite nanotubes, PSt = polystyrene, and DVB = polydivinylbenzene.j Catalyst-110° = Brønsted acidic polymer nanotubes with hydrophobic surface wettability, and catalyst-10° = Brønsted acidic polymer nanotubes with hydrophilic surface wettability. | ||||||||
1 | Glucose (0.1 g) | [Bmim]Cl (2 g) | Cr-HAP (100 mg)b | MIc | 2.5 min | 77.9 | 40.2 | 77 |
2 | Glucose (180 mg) | [Bmim]Cl (4 g) | K-10 clay-Cr (160 mg)d | 393 | 2 h | — | 56.3 | 78 |
3 | Cellulose (180 mg) | [Bmim]Cl (4 g) | K-10 clay-Cr (160 mg)d | 423 | 6 h | — | 48.7 | 78 |
4 | Cellulose (0.1 g) | [Emim]Cl (2 g) | ATP-SO3H-Cr(III) (0.1 g)e | 393 | 2 h | — | 31.2 | 79 |
5 | Cellulose (0.1 g) | [Emim]Cl (2 g) | HNTs-SO3H-Cr(III) (0.1 g)e | 393 | 2 h | — | 41.22 | 79 |
6 | Glucose (180 mg) | [Bmim]Cl (4 g) | Zr-P-Cr (100 mg)f | 393 | 12 h | 94.7 | 43.2 | 80 |
7 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Cr3+-D001-cc resin (0.1 g)g | 383 | 30 min | — | 61.3 | 81 |
8 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Cr2+-D001-cc resin (0.1 g) | 383 | 30 min | — | 60.7 | 81 |
9 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Cu2+-D001-cc resin (0.1 g) | 383 | 30 min | — | 15.3 | 81 |
10 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Mg2+-D001-cc resin (0.1 g) | 383 | 30 min | — | 6.2 | 81 |
11 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Fe3+-D001-cc resin (0.1 g) | 383 | 30 min | — | 14.4 | 81 |
12 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Al3+-D001-cc resin (0.1 g) | 383 | 30 min | — | 20.2 | 81 |
13 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Mo5+-D001-cc resin (0.1 g) | 383 | 30 min | — | 5.4 | 81 |
14 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Cr3+-NKC-9 resin (0.1 g)g | 383 | 30 min | — | 48.8 | 81 |
15 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Cr3+-D072 resin (0.1 g)g | 383 | 30 min | — | 50.3 | 81 |
16 | Glucose (0.1 g) | [Bmim]Cl (1.5 g) | Cr3+-D152 resin (0.1 g)h | 383 | 30 min | — | 6.9 | 81 |
17 | Cellulose (0.1 g) | [Emim]Cl (2 g) | HNTs-PSt-PDVB-SO3H(I) (0.1 g)i | 393 | 2 h | — | 28.22 | 82 |
18 | Cellulose (0.1 g) | [Emim]Cl (2 g) | HNTs-PSt-PDVB-SO3H(II) (0.05 g)i | 393 | 2 h | — | 32.86 | 82 |
19 | Cellulose (0.1 g) | [Emim]Cl (2 g) | Catalyst-110° (30 mg)j | 393 | 30 min | — | 34.6 | 83 |
20 | Cellulose (0.1 g) | [Emim]Cl (2 g) | Catalyst-10° (30 mg)j | 393 | 30 min | — | 37.1 | 83 |
21 | Cellulose (0.1 g) | [Emim]Cl (2 g) | SPHs@MSNs-SO3H-NH2 (40 mg) | 393 | 30 min | — | 44.5 | 84 |
22 | Cellulose (0.1 g) | [Emim]Cl (2 g) | PDVB-SS-0.2-SO3H (40 mg) | 393 | 2 h | — | 29.2 | 85 |
23 | Cellulose (0.1 g) | [Emim]Cl (2 g) | PDVB-SS-0-SO3H (40 mg) | 393 | 2 h | — | 12.9 | 85 |
24 | Cellulose (0.1 g) | [Emim]Cl (2 g) | PDVB-SS-0.6-SO3H (40 mg) | 393 | 2 h | — | 15.5 | 85 |
25 | Glucose (0.1 g) | [Bmim]Cl (1 g) | Hβ-Zeolite (Si/Al = 25) (40 mg) | 413 | 50 min | 80.6 | 50.3 | 86 |
26 | Cellulose (0.1 g) | [Bmim]Cl (1 g) | Hβ-Zeolite (Si/Al = 25) (40 mg) | 423 | 50 min | — | 45.4 | 86 |
27 | Glucose (0.1 g) | [Bmim]Br (1 g) | Sn-MCM-41 (0.1 g) | 383 | 4 h | 99 | 70 | 87 |
28 | Glucose (0.1 g) | [Bmim]Cl (1 g) | Cellulose-derived carbonaceous catalyst (40 mg) | 433 | 15 min | — | 46.4 | 88 |
Chromium-exchanged montmorillonite K-10 clay was synthesized and used as the heterogeneous catalyst for dehydration of glucose in [Bmim]Cl by Fang et al.78 A HMF yield of 56.3% was obtained from glucose at 393 K with a reaction time of 2 h (Table 3, entry 2). More delighting, the obtained catalyst could also catalyze the dehydration of cellulose efficiently in [Bmim]Cl, and a satisfied HMF yield of 48.7% could be obtained at 423 K with a reaction time of 6 h (Table 3, entry 3). In addition, the catalyst could be effectively recycled six times without significant loss of activity.
Two acid-chromic chloride bi-functionalized catalysts (i.e., ATP-SO3H-Cr(III) and HNTs-SO3H-Cr(III)) were prepared by grafting –SO3H and Cr(III) onto the surface of treated attapulgite (ATP) and halloysite nanotubes (HNTs).79 These two bi-functional catalysts could catalyze the direct dehydration of cellulose to HMF in 1-ethyl-3-methyl-imidazolium chloride ([Emim]Cl). Under optimized conditions (393 K and 2 h), the yield of HMF up to 31.20% and 41.22% was obtained over ATP-SO3H-Cr(III) and HNTs-SO3H-Cr(III), respectively (Table 3, entries 4 and 5). In addition, the prepared catalysts could be very easily recycled at least three times without significant loss of activity.
Furthermore, Cr-incorporated mesoporous zirconium phosphate was used as the heterogeneous catalyst for effective conversion of glucose to HMF in [Bmim]Cl.80 A moderate HMF yield of 43.2% could be achieved under the best reaction conditions (393 K and 12 h), but the conversion of glucose was high to 94.7% (Table 3, entry 6). This may be caused by the inefficient isomerization of glucose into fructose. More importantly, the Cr-incorporated mesoporous zirconium phosphate was stable during the reaction process, and could be reused for several times without the significant loss of its catalytic activity.
Recently, Cr3+-modified ion exchange resin (Cr3+-D001-cc resin) was prepared by Liu et al. through a simple ion exchange between D001-cc cation-exchange resin and CrCl3 (Fig. 9).81 This Cr3+-modified ion exchange resin showed better performance for dehydration of glucose than other ion-exchange catalysts (e.g. Cu2+, Mo5+, Fe3+, Mg2+, Al3+), and a HMF yield of 61.3% was achieved in [Bmim]Cl at 383 K with a reaction time of 30 min (Table 3, entries 7–16). The higher activity of Cr3+-D001-cc resin was due to that Cr3+ could promote the isomerization of glucose to fructose, whereas other metal ions could only improve the mutarotation of α-glucopyranose anomer to β-glucopyranose anomer. The Cr3+-D001-cc resin could also catalyze dehydration of cellulose under the same reaction conditions with glucose, but the HMF yield was only 2.4%, which was caused by the difficulty of the hydrolysis of cellulose under the waterless environment and lower temperature employed in the experiment. Recyclability experiments indicated that the catalytic activity of the Cr3+-D001-cc/[Bmim]Cl system showed an obvious decrease after the sixth run, which was caused by the damage of resin and adsorption of the by-products in the reaction process.
![]() | ||
Fig. 9 Diagrammatic sketch of the preparation of Cr3+-D001-cc resin. Reproduced from ref. 81 with permission from the Royal Society of Chemistry. |
Based on halloysite nanotubes (HNTs), Zhang et al. synthesized two composites, i.e. HNTs-polystyrene (PSt)-polydivinylbenzene (DVB)(I) and HNTs-PSt-PDVB(II), through precipitation polymerization and Pickering emulsion polymerization, respectively.82 After sulfonation by 98% H2SO4, two polymeric solid acidic catalysts, i.e. HNTs-PSt-PDVB-SO3H(I) and HNTs-PSt-PDVB-SO3H(II), were successfully prepared for direct conversion of cellulose to HMF in [Emim]Cl. HNTs-PSt-PDVB-SO3H(II) with more very strong acidic sites showed better catalytic performance than HNTs-PSt-PDVB-SO3H(I), indicating the key role of strong acidic sites in cellulose dehydration to HMF. Under the optimized conditions, the HMF yields could reach 28.52% for HNTs-PSt-PDVB-SO3H(I) and 32.86% for HNTs-PSt-PDVB-SO3H(II) (Table 3, entries 17 and 18). In addition, the two as-prepared catalysts could be very easily recycled. In a following work, they prepared two Brønsted acidic polymer nanotubes by chemical conjugating grafting –SO3H groups onto the surface of polydivinylbenzene (PDVB) nanotubes, which were derived from cationic polymerization of divinylbenzene.83 By adjusting the grafting amounts of hydrophilic –SO3H groups, the obtained catalysts (i.e., catalyst-110° and catalyst-10°) could possess hydrophobic and hydrophilic surface wettability. For cellulose dehydration to HMF, the catalyst-110° (HMF yield was about 34.6%) showed comparable catalytic activity to catalyst-10° (HMF yield was about 37.1%) in [EMIM]Cl although the acid strength of catalyst-10° was higher than that of catalyst-110°, indicating that the hydrophobic nature of catalyst-110° was beneficial for decreasing side-reaction of HMF (Table 3, entries 19 and 20). Furthermore, both catalysts can be easily recovered and reused for at least four times without significant loss of their catalytic activities. Very recently, they prepared a hierarchically macro-/mesoporous SPHs@MSNs-SO3H-NH2 catalyst containing both acidic and basic sites through the chemical combination of acid–base bifunctionalized mesoporous silica nanoparticles (MSNs-SO3H-NH2) with macroporous polymer foam poly(HIPE) (PH) matrix PHs derived from water-in-oil high internal phase emulsion templating, followed by a sulfonation process.84 The newly synthesized solid catalyst can be used for highly efficient synthesis of HMF from cellulose in [Emim]Cl. In the catalyst, the basic sites enhanced the isomerization of glucose to fructose, while the acidic sites catalyzed the hydrolysis of cellulose to glucose and the dehydration of fructose to HMF (Fig. 10). Therefore, the prepared catalyst with both acidic and basic sites showed good performance for dehydration of cellulose, and a HMF yield of 44.5% could be obtained. Additionally, the obtained catalyst could catalyze the dehydration of glucose to HMF in DMSO/H2O system with a HMF yield of 66.9% resulted from the hierarchically macro-/mesoporous structure and acid–base bifunctions (Table 3, entry 21).
![]() | ||
Fig. 10 Catalyst behavior of SPHs@MSNs-SO3H-NH2 catalyst for conversion of cellulose to HMF. Reproduced from ref. 84 with permission from John Wiley and Sons. |
Several macroporous polymerized solid acid (PDVB-SS-X-SO3H, X = 0, 0.2, 0.6) were prepared by polymerizing divinyl benzene (DVB) and sodium p-styrenesulfonate (SS) in water-in-oil Pickering high internal phase emulsions, followed by a sulfonation process.85 These obtained solid catalysts was used for conversion of cellulose to HMF in [Emim]Cl (Fig. 11), and was found that a maximum yield of 29.6% for PDVB-SS-0.2-SO3H, 12.9% for PDVB-SS-0-SO3H and 15.5% for PDVB-SS-0.6-SO3H under the same condition within 2.0 h at 393 K (Table 3, entries 22–24). DVB-SS-0.2-SO3H showed the best performance, which was resulted from two aspects: first, the smaller pore sizes helped in increasing contact frequency between reaction substrates and catalytic acid sites; second, moderate amounts of strong acid was more conducive for the improvement of the catalytic effect.
![]() | ||
Fig. 11 PDVB-SS-X-SO3H catalyzed conversion of cellulose into HMF in [Emim]Cl. Reproduced from ref. 85 with permission from the Royal Society of Chemistry. |
![]() | ||
Fig. 12 The plausible mechanism for the conversion of glucose into HMF in the presence of Hβ-zeolite and [Bmim]Cl. Reproduced from ref. 86 with permission from Elsevier. |
Furthermore, a tin-containing silica molecular sieve (Sn-MCM-41) was synthesized as the bifunctional heterogeneous catalyst for dehydration of glucose to HMF in 1-butyl-3-methylimidazolium bromide ([Bmim]Br).87 The HMF yield could reach up to 70% at 110 °C with a reaction time of 4 h (Table 3, entry 27). After the reaction, the heterogeneous Sn-MCM-41 could be easily recovered and reused without a significant loss in activity.
Cellulose-derived carbonaceous catalyst containing –SO3H, –COOH and phenolic –OH groups was developed through incomplete carbonization and subsequent sulfonation.88 The obtained carbonaceous catalyst could be used as heterogeneous catalyst for conversion of glucose to HMF in [Bmim]Cl, and a HMF yield of 46.4% could be achieved at 433 K for only 15 min (Table 3, entry 28). The authors thought that the high activity of the synthesized carbonaceous catalyst was attributed to the synergic effect of –SO3H, –COOH and phenolic –OH groups: –COOH and phenolic –OH groups had a strong affinity to glucose through the formation of hydrogen bonds between them and –OH groups of glucose, which was beneficial for conversion of glucose to HMF catalyzed by –SO3H groups. Meanwhile, the catalytic system was also effective for direct conversion of cellulose to HMF with a yield of 40.5% under the same reaction conditions as glucose. In addition, [Bmim]Cl was also found to be very important for the reaction due to the following three reasons: (i) [Bmim]Cl could completely dissolve glucose and cellulose to generate homogeneous solutions, which made the catalyst more accessible to glucose and cellulose; (ii) Cl− of [Bmim]Cl acting as both a base and a nucleophile could promote the isomerization of glucose to fructose and the dehydration of fructose to HMF; (iii) [Bmim]+ of [Bmim]Cl could stabilize the generated HMF and avoid its further decomposition.
Sn-Mont catalyst was prepared by Wang et al. through the ion-exchange of natural calcium montmorillonite (Ca-Mont) with an aqueous tin tetrachloride,89 and was used as heterogeneous catalyst for glucose dehydration in DMSO–THF mixed solvents. Sn-Mont in DMSO–THF mixed solvents provided higher HMF yield than the reaction conducted in pure solvent (including THF, water, DMSO, DMF, DMA, and NMP). The HMF yield could reach up to 53.5% at 433 K for 3 h in DMSO (1.8 ml)–THF (4.2 ml) mixed solvent (Table 4, entry 1). In the catalytic cycle, Sn4+ acted as Lewis acid sites to isomerize glucose to fructose, which was dehydrated to HMF by the Sn–OH as the Brønsted acid sites (Fig. 13). It was also found that Sn-Mont was stable in this system. Additionally, it should point out that Sn-Mont was also effective for dehydration of glucose and cellulose in a THF/H2O–NaCl biphasic system, which was the discussed content in the next section. The HMF yields of 59.3% and 39.1% could be achieved from glucose and cellulose (Table 4, entries 2 and 3), respectively, in THF (5 ml)/H2O (1 ml)–NaCl (0.37 g) biphasic system. Here, NaCl not only increased the partitioning coefficient between THF and water, but also inhibited the generated HMF from further dehydration to levulinic acid.
Entry | Substrate | Solvent | Catalyst | Ta (K) | ta | Ca (%) | Ya (%) | Ref. |
---|---|---|---|---|---|---|---|---|
a T = temperature; t = time; C = conversion; Y = HMF yield.b Sn-Mont = Sn4+ ion-exchange of natural calcium montmorillonite.c LCC = lignin-derived carbonaceous catalyst.d PEG-OSO3H = polyethylene glycol (PEG)-bound sulfonic acid and PS-PEG-OSO3H = polystyrene-poly(ethylene glycol) (PS-PEG) resin-supported sulfonic acid.e The mole ratio of [Bmim]Cl and [Bmim][BF4] was 1![]() ![]() ![]() ![]() |
||||||||
1 | Glucose (5 wt%) | DMSO (1.8 ml)–THF (4.2 ml) | Sn-Mont (0.2 g)b | 433 | 3 h | 98 | 53.5 | 89 |
2 | Glucose (5 wt%) | THF (5 ml)/H2O (1 ml)–NaCl (0.37 g) | Sn-Mont (0.2 g)b | 433 | 3 h | — | 59.3 | 89 |
3 | Cellulose (5 wt%) | THF (5 ml)/H2O (1 ml)–NaCl (0.37 g) | Sn-Mont (0.2 g)b | 433 | 3 h | — | 39.1 | 89 |
4 | Glucose (10 wt%) | DMSO (0.8 g)–[Bmim]Cl (1.2 g) | LCC (0.1 g)c | 433 | 50 min | 99 | 68 | 90 |
5 | Glucose (2 mmol) | DMSO (4 ml)/H2O (2 ml)–LiCl (0.3 g) | PEG-OSO3H (0.7 g)d | 393 | 1.5 h | 99 | 78 | 91 |
6 | Cellulose (2 mmol) | DMSO (4 ml)/H2O (2 ml)–LiCl (0.3 g) | PEG-OSO3H (0.7 g)d | 393 | 1.5 h | 99 | 52 | 91 |
7 | Glucose (2 mmol) | DMSO (4 ml)/H2O (2 ml)–LiCl (0.3 g) | PS-PEG-OSO3H (0.2 g)d | 393 | 1 h | 98 | 86 | 91 |
8 | Cellulose (2 mmol) | DMSO (4 ml)/H2O (2 ml)–LiCl (0.3 g) | PS-PEG-OSO3H (0.2 g)d | 393 | 1 h | 96 | 54 | 91 |
9 | Glucose (25 mg) | [Bmim]Cl–[Bmim][BF4] (0.5 g)e | Amberlyst 15 (25 mg) | 298 | 2 h | — | 32 | 92 |
10 | Glucose (10 wt%) | H2O (2 ml)–DMSO (6 ml) | [Sn,Al]-Beta (0.05 g)f | 433 | 4 h | — | 37.3 | 93 |
11 | Glucose (25 g) | H2O (50 g)–DMSOg | ZrO2 + SO42−/TiO2–SiO2 (5 g)h | 413 | 12 h | — | 85 | 94 |
12 | Glucose (25 g) | H2O (50 g)–DMSOg | SO42−/TiO2–SiO2 (5 g)h | 413 | 12 h | — | 37 | 94 |
![]() | ||
Fig. 13 Plausible reaction mechanism for glucose isomerisation to fructose following dehydration to HMF on Sn-Mont catalyst. Reproduced from ref. 89 with permission from the Royal Society of Chemistry. |
Six solid carbonaceous acidic catalysts were prepared by carbonization and sulfonation of raw biomass materials, i.e., glucose, fructose, cellulose, lignin, bamboo and Jatropha hulls.90 These obtained catalysts were used for conversion of glucose to HMF in the mixture of DMSO and [Bmim]Cl. It was discovered that the addition of DMSO in [Bmim]Cl could improve the activity of the dehydration due to the decreased viscosity and the inhibiting effect of DMSO on side-reactions, and the DMSO and [Bmim]Cl weight ratio of 4/6 showed the best performance. Furthermore, the catalyst derived from lignin had the best activity than others because more –SO3H groups in other catalysts were surrounded by the highly cross-linked polycyclic aromatic carbon sheets, which made reactant molecules not access to them easily, and thus leading to a low efficiency. Catalyzed by the lignin-derived carbonaceous catalyst, a HMF yield of 68% could be achieved with a glucose conversion of 99% at 433 K for 50 min (Table 4, entry 4).
Polyethylene glycol (PEG)-bound sulfonic acid (PEG-OSO3H) and polystyrene-poly(ethylene glycol) (PS-PEG) resin-supported sulfonic acid (PS-PEG-OSO3H) were used for dehydration of glucose and cellulose to HMF in the mixture of water and another solvent (n-butyl alcohol, THF, DMA, DMF, DMSO, 1-butyl-3-methylimidazolium hexafluorophosphate ([Bmim]PF6), glycerol and PEG-300), with the addition of LiCl.91 It was found that the H2O (2 ml)–DMSO (4 ml) mixture showed the best performance because DMSO could favour the furanoid form and suppress the side reactions. Meanwhile, the addition of LiCl could improve the activity and selectivity of the catalytic system because LiCl promoted isomerization of glucose to fructose, followed by dehydration of fructose to HMF (Fig. 14). Under optimized reaction conditions (393 K, 1.5 h for PEG-OSO3H or 1 h for PS-PEG-OSO3H), the yields of HMF could reach up to 78% and 52% from glucose and cellulose over PEG-OSO3H or 86% and 54% over PS-PEG-OSO3H, respectively (Table 4, entries 5–8).
![]() | ||
Fig. 14 Possible reaction mechanism for glucose isomerisation to fructose following dehydration to HMF on PEG-OSO3H catalyst with LiCl. Reproduced from ref. 91 with permission from the Royal Society of Chemistry. |
Amberlyst 15 could also be used as heterogeneous catalyst for dehydration of glucose in ionic liquid binary mixtures of [Bmim]Cl with other [Bmim]+ based ILs (Fig. 15, [Bmim][BF4], [Bmim][N(CF3SO2)2], [Bmim][N(CN)2], [Bmim][SbF6] and [Bmim][CF3SO3]).92 It was found that the mixture of [Bmim]Cl and [Bmim][BF4] showed the best performance, and when the mole ratio of [Bmim]Cl and [Bmim][BF4] was 1:
1, the HMF yield was the highest due to a balance between the favorable effect resulting from a higher concentration of Cl−, which was able to form hydrogen bonds with glucose, and the unfavorable one due to the higher viscosity of the solvent medium. The yield of HMF could reach 32% at 298 K with a reaction time of 2 h (Table 4, entry 9).
![]() | ||
Fig. 15 The structure of the used ILs in D'Anna's work. Reproduced from ref. 92 with permission from Elsevier. |
[Sn,Al]-Beta catalysts were prepared by a combination of partial dealumination and isomorphous substitution of Sn into the zeolite framework,93 which were used to catalyze the synthesis of HMF from glucose in the mixture of water and another organic solvents (i.e., DMSO, DMF, DMA, and ethanol). In the catalyst, Sn atoms were necessary for the isomerization of glucose to fructose, and Al was needed for the dehydration of fructose to HMF. Detail examinations indicated that DMSO showed better performance than DMF, DMA, and ethanol because of the effect of DMSO discussed above.91 The highest HMF yield of 37.3% could be obtained in water (2 ml)–DMSO (6 ml) at 433 K with a reaction time of 4 h (Table 4, entry 10) in the presence of [Sn,Al]-Beta having suitable Si/Sn (35) and Si/Al (100) mole ratio. In addition, recyclability experiments indicated that [Sn,Al]-Beta had excellent stability in glucose conversion to HMF.
Very recently, the activity of ZrO2, SO42−/TiO2–SiO2, and their mixture for dehydration of glucose to HMF was compared in mixture of water and DMSO.94 It was discovered that higher mole ratio of Ti and Si was beneficial for the formation of HMF due to more Lewis acid sites existed in SO42−/TiO2–SiO2 with higher Ti amount, and the Ti/Si mole ratio of 4/1 provided the best performance. Furthermore, the mixture of ZrO2 and SO42−/TiO2–SiO2 had higher activity than ZrO2 or SO42−/TiO2–SiO2 alone acting as the catalyst (Table 4, entries 11 and 12). In the catalyst mixture, ZrO2 as basic catalyst mainly played the role to promote the isomerization of glucose to fructose, while SO42−/TiO2–SiO2 as acidic catalyst enhanced dehydration of the obtained fructose to HMF. Under optimal conditions (413 K and 12 h), the HMF yield from glucose could reach more than 85% in water–DMSO system (volume ratio of DMSO to 50% glucose solution was 2:
1).
Entry | Substrate | Solvent | Catalyst | Ta (K) | ta | Ca (%) | Ya (%) | Ref. |
---|---|---|---|---|---|---|---|---|
a T = temperature; t = time; C = conversion; Y = HMF yield.b The mole ratio of Ti/Zr was 1![]() ![]() ![]() ![]() ![]() ![]() |
||||||||
1 | Glucose (0.15 g) | H2O (1.5 ml)–MIBK (3.5 ml) | Mesoporous tantalum oxide (50 mg) | 448 | 1.5 h | 69 | 23 | 96 |
2 | Glucose (2 g) | H2O (20 ml)–THF (80 ml)–NaCl (4 g) | TiO2–ZrO2 (0.8 g)b | 448 | 3 h | 97 | 71 | 97 |
3 | Glucose (2 g) | H2O (20 ml)–THF (80 ml)–NaCl (4 g) | TiO2–ZrO2 (0.4 g)b + Amberlyst 70 (0.4) | 448 | 3 h | 99.9 | 85.9 | 97 |
4 | Glucose (2 g) | H2O (20 ml)–THF (80 ml)–NaCl (4 g) | TiO2–ZrO2 (0.4 g)b + Nafion NR50 (0.4) | 448 | 3 h | 99.9 | 73.4 | 97 |
5 | Glucose (2 g) | H2O (20 ml)–THF (80 ml)–NaCl (4 g) | TiO2–ZrO2 (0.4 g)b + Cs2.5H0.5PW12O4 (0.4) | 448 | 3 h | 99.9 | 31.8 | 97 |
6 | Glucose (2 g) | H2O (20 ml)–THF (80 ml)–NaCl (4 g) | TiO2–ZrO2 (0.4 g)b + Cs3.5H0.5SiW12O4 (0.4) | 448 | 3 h | 99.9 | 35.2 | 97 |
7 | Cellulose (2 g) | H2O (20 ml)–THF (80 ml)–NaCl (4 g) | TiO2–ZrO2 (0.4 g)b + Amberlyst 70 (0.4) | 453 | 3 h | 42.1 | 25.5 | 97 |
8 | Glucose (0.67 mmol) | H2O (4.5 ml)–DMSO (0.5 ml)–THF (15 ml) | Beta(OF)-Cal500 (0.1 g)c | 453 | 3 h | 97 | 70 | 99 |
9 | Glucose (10 wt%)d | H2O (1 ml)–THF (3 ml)–NaCl (0.35 g) | Sn-Beta-Fe | 463 | 70 min | — | 53 | 100 |
10 | Glucose (0.15 g) | H2O (1.5 ml)–MIBK (3.5 ml) | Zr-MCM-550 (50 mg)f | 448 | 2.5 h | 82 | 23 | 101 |
11 | Glucose (0.15 g) | H2O (1.5 ml)–MIBK (3.5 ml)–NaCl (20 wt%) | 10Al-MCM (50 mg)g | 468 | 30 min | 98 | 63 | 103 |
12 | Glucose (0.15 g) | H2O (1.5 ml)–MIBK (3.5 ml) | 10Al-MCM (50 mg)g | 468 | 30 min | ∼87 | ∼36 | 103 |
13 | Glucose (0.15 g) | H2O (1.5 ml)–MIBK (3.5 ml) | 5Al-MCM (50 mg)g | 468 | 30 min | ∼71 | ∼21 | 103 |
14 | Glucose (0.1 g) | H2O![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
FPIL 2a (30 mg)h | 423 | 2 h | — | 48.7 | 104 |
15 | Glucose (0.1 g) | DMSO (1 ml) | FPIL 2a (30 mg)h | 423 | 2 h | — | ∼34.5 | 104 |
16 | Glucose (0.1 g) | DMSO (1 ml) | FPIL 2b (30 mg)h | 423 | 2 h | — | ∼39.5 | 104 |
17 | Glucose (0.1 g) | DMSO (1 ml) | FPIL 1a (30 mg)h | 423 | 2 h | — | ∼18.5 | 104 |
18 | Glucose (0.1 g) | DMSO (1 ml) | FPIL 1b (30 mg)h | 423 | 2 h | — | ∼14.5 | 104 |
19 | Glucose (180 mg) | NaCl–saturated H2O (0.6 ml)–DMSO (1.4 ml)–MIBK (8 ml) | PBnNH3Cl (140 mg)i | 413 | 10 | ∼80 | 53 | 105 |
20 | Cellulose (162 mg) | NaCl–saturated H2O (0.6 ml)–DMSO (1.4 ml)–MIBK (8 ml) | PBnNH3Cl (140 mg)j | 433 | 2 | 100 | 40 | 105 |
21 | Glucose (5 wt%) | H2O (1.5 ml)–DMSO (0.5 ml)/MIBK (9.8 ml)–BuOH (4.2 ml) | Cr(III)-PDVB-0.3-SSFBIk | 413 | 7 | 94 | 60 | 106 |
22 | Glucose (5 wt%) | H2O (1.5 ml)–DMSO (0.5 ml)/MIBK (9.8 ml)–BuOH (4.2 ml) | Cr(III)-NKC-9k | 413 | 4 | 100 | ∼67 | 106 |
23 | Glucose (5 wt%) | H2O (1.5 ml)–DMSO (0.5 ml)/MIBK (9.8 ml)–BuOH (4.2 ml) | Cr(III)-PSFSI-MSMA15/SiO2k | 413 | 4 | 100 | ∼67 | 106 |
24 | Glucose (0.15 g) | H2O (1.5 ml)–MIBK (3.5 ml) | Mesoporous tantalum phosphate (50 mg) | 433 | 1 | 56.3 | 32.8 | 109 |
25 | Glucose (1 g) | THF (30 ml)–H2O (10 ml)–NaCl (3.5 g) | FePO4 (0.5 g) | 413 | 15 min | 97.8 | 23.1 | 110 |
26 | Cellulose (1 g) | THF (30 ml)–H2O (10 ml)–NaCl (3.5 g) | FePO4 (0.5 g) | 433 | 1 h | 87.4 | 48 | 110 |
27 | Glucose (1 g) | THF (30 ml)–H2O (10 ml)–NaCl (3.5 g) | CrPO4 (0.125 g) | 413 | 30 min | 99 | 63 | 111 |
28 | Glucose (2.4 g) | H2O (8 ml)–MIBK (18 ml) | Ag3PW12O40 (0.025 mmol) | 403 | 4 h | ∼87.5 | 76.3 | 112 |
29 | Glucose (5 wt%) | SBP/H2O (2![]() ![]() |
Nb/CB-2-DP (0.1 g)m | 443 | 2 h | 78 | 20 | 113 |
30 | Glucose (5 wt%) | SBP/H2O (2![]() ![]() |
Nb/CB-1-DP (0.1 g)m | 443 | 2 h | 34 | 18 | 113 |
31 | Glucose (5 wt%) | SBP/H2O (2![]() ![]() |
Nb/CS-HT (0.1 g)m | 443 | 2 h | 33 | 11 | 113 |
32 | Glucose (75 mg) | THF–water (volume ratio was 10![]() ![]() |
Na2ZrSi4O11 (200 mg) + Amberlyst-15 (50 mg) | 453 | 1.5 h | 87 | 39 | 114 |
33 | Glucose (0.1 g) | H2O (10 ml)–THF (20 ml)–NaCl (3.5 g) | PCP(Cr)-SO3H·Cr(III) (70 mg)n | 453 | 4 h | 100 | 80.7 | 115 |
34 | Glucose (0.1 g) | H2O (10 ml)–THF (20 ml)–NaCl (3.5 g) | PTA-PCP(Cr)-SO3H·Cr(III) (70 mg)n | 453 | 4 h | 100 | 45.3 | 115 |
Furthermore, the activity of TiO2–ZrO2 binary oxides for conversion of glucose to HMF was examined in the presence of some solid acids as the co-catalyst in water–THF biphasic reaction system.97 TiO2–ZrO2 with a Ti/Zr mole ratio of 1:
1 showed the best performance due to the moderate acid–base concentration suitable for the glucose-to-HMF reaction. This cooperative interaction between the acid–base sites on TiO2–ZrO2 had also found in other reports, wherein glucose was isomerized to fructose on the basic sites of ZrO2 and subsequent dehydration of fructose to HMF on the acid sites of TiO2.51 Furthermore, the authors pointed out that glucose conversion and yield of HMF were not significantly enhanced in water–THF (a volume ratio of 1
:
4). However, the addition of NaCl (20 wt% of the aqueous phase) into the THF/water solvent mixture could remarkably increase the HMF yield because NaCl promoted solvent partitioning into two phases: a reactive aqueous phase and an extractive organic phase, which allowed in situ extraction of HMF from the aqueous phase into the organic phase, thereby preventing undesired side reactions. In addition, the co-catalyst affected the activity significantly as followed: Amberlyst 70 > Nafion NR50 > Cs3.5SiW > Cs2.5PW, which was consistent with their acid strength. Because catalysts with stronger Brønsted acidity could improve HMF to huminic compounds, Amberlyst 70 with the lowest Brønsted acidity showed the best performance (Table 5, entries 2–6). The highest HMF yield of 85.9% could be obtained at 448 K for 3 h in THF–water (4/1 volume ratio) in the presence of NaCl catalyzed by TiO2–ZrO2 and Amberlyst (1/1 weight ratio). Meanwhile, this catalytic system could also be applied in conversion of cellulose to HMF at 453 K, and the HMF yield could reach 25.5% with a cellulose conversion of 42.1% (Table 5, entry 7). Further study found that a much higher HMF yield (86%) was achieved when the organic phase of the biphasic system was replaced with dioxane (Fig. 16), which may be ascribed to the role of dioxane as an aqueous phase modifier that stabilized HMF in the reactive phase as well as promoted partitioning of HMF into the extractive layer.
![]() | ||
Fig. 16 Influence of organic solvent in the biphase system on selective HMF yield with TiO2–ZrO2 (1/1) and Amberlyst 70 catalysts. Reaction conditions: 5 g glucose, 2 g catalyst weight (TiO2–ZrO2/Amberlyst = 1/1 w/w), 100 ml solvent (THF/water = 4/1 v/v), 4 g NaCl, 3 h reaction time, 448 K reaction temperature. (![]() ![]() ![]() |
Sn-Beta zeolite was prepared with NH4F as the mineralizing agent (Sn-Beta-F) for conversion of glucose to HMF in water–THF solvent system.100 The obtained Sn-Beta-F needed to be combined with a Brønsted acid (HCl) to provide good activity for dehydration of glucose, because Sn-Beta-F was essential for isomerization of glucose to fructose while HCl was required for dehydration of fructose to HMF. In addition, the addition of NaCl could improve the selectivity of HMF due to the similar effect discussed above.89,97 A HMF yield of 53.0% could be obtained at 463 K with a reaction time of 70 min in water–THF system (volume ratio was 1:
3) with 0.35 g NaCl added (Table 5, entry 9). In addition, cellulose could provide a HMF yield of 32.2% under the same conditions with glucose.
In a following work, they prepared mesoporous aluminium doped MCM-41 silica catalysts by a sol–gel method.103 Two solids with different Si/Al molar ratio (5 and 10) were obtained, denoted as 5Al-MCM and 10Al-MCM. For dehydration of glucose, 10Al-MCM showed better performance than 5Al-MCM (Table 5, entries 12 and 13) because 10Al-MCM had a higher amount of strong acid sites (both Brønsted and Lewis types) while the presence of amorphous alumina in 5Al-MCM could block the pores where the most acidic sites were located, thus leading to a reduced catalytic activity. Meanwhile, the addition of 20 wt% NaCl could improve the HMF yield due to that salting-out effect of NaCl favored HMF in the extracting phase, which could decrease the decomposition of HMF. Over 10Al-MCM, a HMF yield of 63% was achieved with a glucose conversion of 98% at 468 K in 30 min in water (1.5 ml)–MIBK (3.5 ml) solvent system with the presence of 20 wt% NaCl (Table 5, entry 11).
An enzyme mimic ammonium polymer (PBnNH3Cl) was synthesized by Cao et al. and used as heterogeneous catalyst for dehydration of glucose in a biphasic reaction system.105 A maximum HMF yield of 53% could be obtained at 413 K for 10 h in NaCl–saturated water (0.6 ml)–DMSO (1.4 ml)–MIBK (8 ml) solvent system, while the yield of HMF was about 39% in pure DMSO at 393 K for 10 h (Table 5, entry 19). In the catalytic cycle (Fig. 17), PBnNH3Cl worked as a dual functional organocatalyst for glucose isomerization and subsequent dehydration. Furthermore, this catalyst could catalyze dehydration of cellulose with a HMF yield of 40% produced in the same solvent system at 433 K for 2 h (Table 5, entry 20).
![]() | ||
Fig. 17 Reaction pathways for glucose dehydration in the PBnNH3Cl/DMSO system. Reproduced from ref. 105 with permission from the Royal Society of Chemistry. |
Very recently, three bifunctional catalysts (Cr(III)-NKC-9, Cr(III)-PDVB-0.3-SSFBI and Cr(III)-PSFSI-MSMA15/SiO2) were synthesized by the ion exchange between CrCl3 and NKC-9 (a SO3H-style resin with polystyrene as support), H-PDVB-0.3-SSFBI (hydrophobic poly-divinylbenzene (PDVB) polymer with fluoroalkyl sulfonyl imide groups), and H-PSFSI-MSMA15/SiO2, respectively (Fig. 18).106 These catalysts could be applied in dehydration of glucose in water–MIBK solvent system. Cr(III)-PDVB-0.3-SSFBI showed a lower activity than the other two catalyst due to its lower promotion of glucose isomerization to fructose. However, Cr(III)-PDVB-0.3-SSFBI showed better recyclability due to its integral hydrophobicity with water-tolerance of SO2NHSO2C4F9 groups (Table 5, entries 21–23). In water (1.5 ml)–DMSO (0.5 ml)/MIBK (9.8 ml)–n-BuOH (4.2 ml), a HMF yield of about 60% could be achieved at 413 K for 7 h.
![]() | ||
Fig. 18 Chemical structures of solid Brønsted acids. Reproduced from ref. 106 with permission from the Royal Society of Chemistry. |
The activity of several metal phosphates, including aluminum (AlPO), titanium (TiPO), zirconium (ZrPO), and niobium phosphates (NbPO) was examined by Ordomsky et al. for dehydration of glucose in water–MIBK or water-2-methyltetrahydrofuran (MTHF) solvent system.107 The activity of these metal phosphates decreased in the order: NbPO > ZrPO > TiPO > AlPO, which was consistent with the amount of strong acid sites on these catalysts. Meanwhile, the ratio of Brønsted to Lewis acid sites affected the selectivity, and excess of Lewis acidity led to the formation of humins. Modification of the catalysts by a silylation procedure or by deeper treatment with phosphoric acid leads to drastic increase in the selectivity to HMF due to the deactivation of unselective Lewis acid sites, and the highest selectivity to HMF was found to be 55–60% over silylated phosphates. The authors thought that a synergism of a protonated phosphate group and a nearby metal Lewis acid site led to a highly selective glucose dehydration to HMF in the biphasic solvent systems. In another work, ZrPO was coated on aluminum foam to form a foam-structured catalyst for glucose dehydration in a biphasic system (water–MIBK) by the same authors.108 ZrPO foam-based catalyst showed lower activity than the bulk ZrPO due to the shorter contact time between the solid foam and the aqueous phase, in which the reaction happened. However, these catalysts demonstrated a higher isomerization activity of glucose to fructose. Furthermore, a silylation treatment could result in a higher HMF selectivity due to the deactivation of unselective Lewis acid sites (Fig. 19). In these two works, the authors found that a high Brønsted/Lewis acid molar ratio could promote the formation of HMF from glucose, while a low Brønsted/Lewis acid molar ratio (ca. 0.09–0.27) would inhibit the formation of humins or oligomers.107 However, an excess higher Brønsted/Lewis acid molar ratio (ca. 0.72–1.85) would decrease the selectivity to HMF.108 Therefore, suitable Brønsted/Lewis acid ratio played an important role to achieve higher yield and selectivity of HMF from glucose.
![]() | ||
Fig. 19 Glucose dehydration over parent ZrPO (left) and that after silylation (right). Reproduced from ref. 108 with permission from John Wiley and Sons. |
Mesoporous tantalum phosphate from tantalum tartrate and ammonium phosphate monobasic was synthesized in the presence of an ionic surfactant, and subsequent calcined at 823 K.109 The obtained tantalum phosphate was used to catalyze the dehydration of glucose in water, water–MIBK, and water–methyl isobutylether systems. Among them, water–MIBK system showed the best performance due to the high value for the HMF partition coefficient in it. A HMF yield of 32.8% could be produced with a glucose conversion of 56.3% at 443 K for 1 h in water (1.5 g)–MIBK (3.5 ml) system (Table 5, entry 24). The authors thought that the high catalytic activity of this used solid catalyst could be associated to its high acidity and the presence of both Brønsted and Lewis acid sites, which were maintained in water.
Recently, commercial FePO4 was used as catalyst for transformation of glucose and cellulose to HMF in a THF–H2O biphasic system with the presence of NaCl in Xia's group.110 As shown in Fig. 20, FePO4 combined the characteristics of both homogeneous and heterogeneous catalysts, which could act as a dissolved homogenous acid at higher temperature and as an insoluble solid acid after cooling to room temperature. In the reaction cycle, Fe3+ acted as a Lewis acid catalyst for the isomerization of glucose into fructose, while H3PO4 generated from the hydrolysis of FePO4 catalyzed the subsequent dehydration of fructose into HMF. A HMF yield of 23.1% could be generated from glucose at 413 K for 15 min in THF (30 ml)–water (10 ml) system in the presence of NaCl (3.5 g) (Table 5, entry 25). Meanwhile, FePO4 was also effective for HMF production from cellulose with a HMF yield of 48% at 433 K for 60 min in the same solvent system with glucose (Table 5, entry 26). Subsequently, they also found CrPO4 was also effective for dehydration of cellulose and glucose to HMF in the above-mentioned solvent system.111 A maximum HMF yield of 63% could be obtained at 413 K for 30 min, and cellulose could produce 37% HMF at 413 K for 15 min (Table 5, entry 27). The authors proposed a possible reaction route for CrPO4-catalyzed conversion of cellulose involving the homogeneous acid-catalyzed depolymerization of cellulose to glucose, a Lewis acid site [Cr(H2O)5OH]2+ (generated from the hydrolysis of CrPO4)-catalyzed isomerization of glucose to fructose, and a homogeneous acid (H+ from the hydrolysis of CrPO4)-catalyzed dehydration of fructose to HMF (Fig. 21). However, it should be pointed out that this catalytic system may be a homogeneous one.
![]() | ||
Fig. 20 Proposed reaction pathways of FePO4 catalyzed dehydration of glucose to produce HMF. Reproduced from ref. 110 with permission from the Royal Society of Chemistry. |
![]() | ||
Fig. 21 Proposed reaction pathways of CrPO4 catalyzed conversion of cellulose to HMF. Reproduced from ref. 111 with permission from the Royal Society of Chemistry. |
Three niobia/carbon acid catalysts were designed, including Nb/CB-1-DP (carbon black was treated at 353 K and niobia was subsequently loaded by homogeneous deposition precipitation), Nb/CB-2-DP (carbon black was treated at 393 K and niobia was subsequently loaded by homogeneous deposition precipitation), and Nb/CS-HT (prepared by deposition precipitation-carbonization using glucose as the carbon source).113 Among them, the latter catalyst provided crystalline niobia particles, while the other catalysts yielded amorphous niobia. These catalysts could catalyze dehydration of glucose to HMF in water-sec-butyl phenol (SBP) solvent system. The three catalysts showed different activity because they were located in different phase (Nb/CB-1-DP in organic phase, Nb/CB-2-DP in aqueous phase, and Nb/CS-HT at the interface of the two phases) resulting from their different hydrophobicity/hydrophilicity, and Nb/CB-2-DP showed the best performance with a HMF yield of 20% at 443 K for 2 h in SBP–water (saturated with NaCl, SBP/water volume was 2:
1) system (Table 5, entries 29–31).
The combination of layered zirconosilicate Na2ZrSi4O11 and Amberlyst-15 could be used as heterogeneous catalysts for dehydration of glucose to HMF.114 The HMF yield could reach 39% with a glucose conversion of 87% at 453 K for 1.5 h in THF–water (volume ratio was 10:
1) system (Table 5, entry 32). Na2ZrSi4O11 acted as a basic catalyst for isomerization of glucose to fructose, and Amberlyst-15, a solid acid catalyst, catalyzed the subsequent dehydration of the generated fructose to HMF.
Recently, Cr-based porous coordination polymers (PCPs) modified with sulfonic acid (PCP(Cr)-SO3H·Cr(III)) or phosphotungstic acid (PTA, PTA-PCP(Cr)-SO3H·Cr(III)) were prepared by hydrothermal method,115 and used as solid acidic catalysts for dehydration of glucose to HMF in water–THF solvent system. PCP(Cr)-SO3H·Cr(III) had better performance than PTA-PCP(Cr)-SO3H·Cr(III) (Table 5, entries 33–34), and a HMF yield of 80.7% was achieved at 453 K for 4 h in water (10 ml)–THF (20 ml) system with the presence of 3.5 g NaCl to increase immiscibility between water and THF phase, while the yield was only 45.3% over PTA-PCP(Cr)-SO3H·Cr(III) resulted from the blockage of pores by the encapsulated PTA. The catalytic cycle involved two steps: the first step was the isomerization of glucose to fructose on the Cr Lewis acid sites, and the second step was the dehydration of fructose to HMF mainly on the sulfonic group Brønsted acid sites (Fig. 22).
![]() | ||
Fig. 22 Conversion of glucose to HMF catalyzed by PCP(Cr)-SO3H·Cr(III) in water–THF biphasic system. Reproduced from ref. 115 with permission from Elsevier. |
Furthermore, it should be pointed out that the Lewis acidic sites and the Brønsted acidic sites play different role for conversion of cellulose and glucose to HMF. Generally, Brønsted acidic sites can promote the hydrolysis of cellulose and dehydration of fructose, which are the first and third step of conversion of cellulose as shown in Fig. 2. In contrast, the Lewis acidic sites can play important role in the three steps of cellulose conversion, especially for the isomerization of glucose to fructose, which is the most important step in the transformation of cellulose and glucose to HMF. More importantly, it has been found that suitable Brønsted/Lewis acid ratio is important to achieve higher yield and selectivity of HMF from cellulose and glucose.107,108,116 Therefore, efforts should be devoted to determining the detail role of Brønsted and Lewis acid sites in the conversion of glucose and cellulose to HMF.
Overall, this review provides a holistic overview of the developed heterogeneous catalysts for HMF production from dehydration of glucose and cellulose. Based on the reported works for this important conversion, it is no doubt that development of heterogeneous catalysts for conversion of glucose and cellulose to HMF is very promising and encouraging. However, there are many challenges need to be addressed, and we would like to discuss some of them.
(1) Some of the used heterogeneous catalysts were not stable, especially under high reaction temperatures. Design of novel stable heterogeneous catalysts with high catalytic activity for dehydration of glucose and cellulose is very crucial.
(2) Multi-functional heterogeneous catalysts should be further developed for the tandem conversion of glucose and cellulose to HMF. For example, HMF production involves hydrolysis, isomerization, and dehydration from cellulose or isomerization and dehydration from glucose. Therefore, catalysts having multi-catalytic sites simultaneously might show better activity and selectivity. Much attention should be paid on this aspect. Additionally, Brønsted acid and Lewis acid of the heterogeneous catalysts should be examined (by infrared spectra of pyridine adsorption) and controlled in suitable amount and strength because the conversion of cellulose and glucose and the selectivity of HMF are affected significantly by their amount, strength and ratio.
(3) In some extent, solvents play the key role on the activity and selectivity. New functional solvent systems should be developed for the conversion of glucose and cellulose to HMF.
(4) Generally, the performance of the catalysts is affected by the solvents significantly. Hence, in order to achieve high yield of HMF, the coupling design of catalysts and solvent systems is another key issue to be taken into account.
(5) To understand the mechanisms for conversion of glucose and cellulose to HMF under various catalysts and solvents deeply is also a crucial and necessary aspect. Efforts should be paid to understand the molecular interactions between the feedstock, catalyst and solvents, and finally make clear their specific function for dehydration of cellulose and glucose to HMF with high activity and selectivity, which is helpful for the design of novel heterogeneous catalysts and solvent systems.
(6) How to suppress the side reactions during the conversion of glucose and cellulose to HMF is another important issue. Two aspects may be considered for this problem. Firstly, design novel solvent systems, e.g., biphasic solvent systems and mixed solvent systems, to change the solvent nature (viscosity, polarity), which can be helpful for the mass transfer of HMF from the catalyst surface to solvents. This effect can decrease the contact time between HMF and the catalytic active sites, and thus suppress the side reactions. Secondly, modifying the surface (hydrophilicity/hydrophobicity) of the catalyst can tune the interaction between HMF and the catalyst. Proper surface nature could decrease the above-mentioned interaction, and thus decrease the occurrence of the side reactions.
(7) Isolation of HMF from the reaction system is also a very important problem in industry. However, this aspect has not attracted much attention in current research works. More efforts should be devoted to design and establish efficient methods for HMF isolation targeted for different reaction systems, which will be beneficial for the commercial production and further utilization of HMF from glucose and cellulose.
This journal is © The Royal Society of Chemistry 2016 |