Pengfei Yang,
Guangming Zhu*,
Xuelin Shen,
Xiaogang Yan and
Jing Nie
Department of Applied Chemistry, Northwestern Polytechnical University, 127 West Friendship Road, Xi'an, 710072, PR China. E-mail: gmzhu@nwpu.edu.cn
First published on 13th September 2016
A series of biodegradable SMP networks with various PCL arm lengths and well-defined star-branched molecular structures were fabricated using polyhedral oligomeric silsesquioxane (POSS) as the core reacting with different molecular weight PCL. Fourier transform infrared spectroscopy (FTIR) was used to follow the reaction, and the cross-link density of the samples was evaluated by the gel content. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) results showed a similar trend: transition temperature can be tailored by varying the PCL molecular weight; melting temperature of the networks gradually increased with increasing of the PCL molecular weight. The crystallization behavior was studied by DSC and the crystallization temperatures of these networks were influenced by PCL arm lengths. Mechanical properties of the POSS–PCL networks at two different temperatures were compared: tensile strength reaching 12 MPa at room temperature while this figure reduced to around 0.1 MPa above its transition temperature. Outstanding shape memory behaviors of the samples were observed in the strain-controlled cyclic thermomechanical tensile test. The results revealed that sample POSS-N2000 (higher POSS moiety) displayed the most remarkable shape fixity (97%) and recovery ratio (99%), which was induced by lowering the cross-linking density and increasing chain mobility. Finally, the possible molecular mechanism of shape memory was illustrated schematically.
Various PCL-based polymers were designed to obtain the satisfactory shape memory effect (SME) in the previous studies.4 Thermoplastic PCL can be modified with another polymer to form a copolymer or cross-linked system, all of which can allow a thermally reversible transformation and prevent long-range molecular chain slipping.5 Zhou and his co-workers6–8 have widely investigated the PCL-based SMPs, and they used polyethylene glycol (PEG) and PCL to design biodegradable SMPs with various structures. Polyurethane block copolymers consisting soft PCL chain are a typical way to exhibit SME, where the soft PCL forms the reversible phase through the mobility of molecular chain in rubbery state.9,10 While in the case of cross-linked PCL network, whether chemical or physical, SMPs based-on PCL system can be fixed by strain-induced crystallization and in this way elastic energy was stored, then the material recovered to its original shape once upon the temperature reaching its melting temperature. Lendlein et al. reported a thermo-induced shape-memory effect through the cross-linking of PCL dimethacrylates (MACL) under photocuring, then they successfully found the triple shape memory effect of copolymer networks based on poly(ω-pentadecalactone) and poly(ε-caprolactone) segments.11,12 Interestingly, Huang et al. investigated the shape memory phenomena in non-crosslinked PCL or unmodified thermoplastic PCL.13
Although shape-memory PCL has showed the potential for many biomedical applications such as surgical sutures, vascular stent and other medical devices, its insufficient recovery force against external loads remains challenging. Recently, many researchers have been focusing on the improvement of thermal–mechanical and shape-memory properties through designing a variety of network structure in order to obtain high-performance SMPs. Anthamatten's group have done a lot of work to investigate the relationship between the role of molecular architecture and shape memory properties using thiol-acrylate chemistry to make well defined PCL networks.14–16 By controlling network architecture such as cross-link density and cross-link functionality, resulting networks exhibit appealing elastic energy storage and improved shape-memory properties.
Another viable approach is to incorporate POSS nanoparticles into polymer matrix because multifunctional group tethered to its inorganic core will help to obtain various networks, also provide the possibility to achieve better processability, increased strength and higher stability for tissue engineering.2,17 Hybrid POSS molecule features a well-defined cubic geometry to achieve nanostructured material and associated enhancement in thermal and mechanical properties, and the rigid POSS nanoparticles can control the polymer chain on a molecular scale, which motivated the design of SMPs based on POSS nanoparticle.18–20 Various structures of POSS-based SMPs can be obtained depending on the number of reactive organic groups.21,22 Well-defined molecular architectures of POSS related nanocomposites included (a) network with unbound POSS, (b) amphiphilic POSS telechelics or POSS pendant, (c) random or block copolymer incorporating POSS, and (d) network with POSS in junction or star-shape network.
Mather and his co-workers have done extensive research on macrostructure and phase behaviours of POSS-based shape memory polymers.23–28 A mono-functional POSS was used as an initiator for PCL ring-opening polymerization to prepare chemical/physical double networks which superimposed a covalent network with a percolative physical network, suitable for biomedical application.27 The dual network molecular architecture enabled reversible deformation and enhanced performance in cycling tensile test. Their later work concerned about the microstructure and nanoscale crystallization in POSS–PCL shape memory molecular networks. The state of crystallization as well as the role of the short- and long-range order of POSS moieties was investigated after the crystallization of POSS monomer had been testified in detail.25,29
Star-shape molecular structures have been widely used to design shape memory polymers because of their unique topological architecture.30 Researchers have attached much interest on star-shape POSS-based SMPs, where POSS moieties with more than two reactive groups can serve as chemical cross-links or rigid core of star-shape polymers.31 Mya et al. synthesized star-like polyurethane films by incorporating POSS into film, which endowed the material improved thermal stability and better oxidation resistance.32 Moreover, attractive shape memory properties were quantified with close to 100% of shape recovery ratio.19 From both practical and theoretical viewpoints, a well-defined molecular structure is particularly important for star polymers, which clarify or quantify the relationship between macroscopic physical/chemical properties and microscopic structure.33
In this work, we developed a novel set of POSS–PCL networks with different PCL arm lengths by one-step ring-opening reaction of epoxy groups of POSS moiety to obtain excellent shape memory performance and broaden the properties of PCL-based SMPs. The tuning of shape transition temperature can be achieved by varying the PCL molecular weight. The thermal properties of the material were determined by DSC and DMA. FTIR was used to follow the curing process and the gel content was measured to evaluate the crosslink density of the networks. In the end, strain-controlled cyclic thermomechanical tensile test was carried out to assess the shape memory properties.
:
1 epoxy/–OH molar ratio. Mg(ClO4)2 (0.2 wt% based on the total weight of reactant) was added drop-wise into the mixture. Once homogeneous mixture was obtained, the mixture was briefly degassed under vacuum at 80 °C until no bubbles were observed. The melted mixture was then quickly casted between two Teflon-packaged glass slides which were separated by a 1 mm thick spacer. The sandwich-like mould was then put into an oven and cured at an elevated temperature (120 °C/4 h; 140 °C/4 h; 160 °C/2 h).
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| Fig. 2 FTIR spectra of POSS–PCL systems in different curing process: (a) (POSS–PCL before curing); (b) (120 °C/4 h); (c) (140 °C/4 h); (d) (160 °C/2 h). | ||
The gel content test was conducted as a criterion to evaluate the degree of cross-links. Gel fraction of each POSS–PCL networks were summarized in Table 1, and it can be seen the gel fractions of all four samples are relatively low comparing with other PCL networks reported. The main reason may be related to the reaction itself. In order for a PCL chain to be attached to the network, only one end needs to react. The chains that are removed during extraction have no ends reacted. So, there are probably many chains with only one end reacted. There must be a large amount of “dangling ends”. The higher gel content had a significant role on melting temperature and crystallinity of the cross-linked PCL material.35 Chain crowding around the POSS sites caused by “dangling chains” seems to limit the degree of crosslinking or extent of reaction, which will directly affect the crystalline properties of the soft PCL moiety. This limitation will further affect the DSC and mechanical data. Among the four samples, POSS-N2000 exhibited the highest gel fraction (∼89%), and this was because decreasing the PCL chain lengths can increase the concentration of the reactive groups. Network consisting longer PCL chain showing lower gel fraction will generate much more dangling ends, and this can lead to the difference in thermal mechanical properties (Table 1), crystallinity (Table 1), and shape memory properties (Table 2), which will be discussed later in detail.
| Sample | Gela | TDSCmb (°C) | TDMAmc (°C) | tan δd |
E′e 37 °C (MPa) | ΔHmf (J g−1) | Crystallinity XCg (%) |
|---|---|---|---|---|---|---|---|
a Gel content as determined from extraction experiment.b Melting temperature as determined from DSC curve.c Melting temperature as determined from the tan δ-temperature scans.d Peak value of the tan δ-temperature scans.e Storage modulus of the glassy state determined at 37 °C.f Enthalpy of melting obtained from DSC curves.g ΔH divided by a reference enthalpy value of 136.5 J g−1 for fusion of 100% crystalline PCL. |
|||||||
| POSS-N2000 | 89.8 | 57.7 | 52.1 | 0.159 | 308.28 | 17.06 | 12.5 |
| POSS-N4000 | 87.5 | 59.6 | 54.8 | 0.164 | 426.19 | 19.79 | 14.5 |
| POSS-N5000 | 84.9 | 61.0 | 57.4 | 0.170 | 618.05 | 20.88 | 15.3 |
| POSS-N6000 | 82.2 | 64.2 | 60.2 | 0.176 | 754.41 | 22.38 | 16.4 |
| Sample | Rf (N = 1) (%) | Rf (N = 2, 3) (%) | Tonseta | Rr (N = 1) | Rr (N = 2, 3) | εb |
|---|---|---|---|---|---|---|
| a The temperature which samples start to recover.b The elongation at break. | ||||||
| POSS-N2000 | 97.3 ± 0.2 | 97.3 ± 0.2 | 53.2 | 99.8 ± 0.2 | 99.6 ± 0.2 | 65 |
| POSS-N4000 | 95.5 ± 0.2 | 95.2 ± 0.3 | 55.4 | 99.1 ± 0.2 | 98.7 ± 0.3 | 125 |
| POSS-N5000 | 94.2 ± 0.2 | 94.0 ± 0.2 | 57.0 | 98.6 ± 0.2 | 98.1 ± 0.2 | 180 |
| POSS-N6000 | 93.6 ± 0.2 | 93.3 ± 0.3 | 59.5 | 97.5 ± 0.2 | 97.0 ± 0.3 | 287 |
We next sought to investigate how the strengths of these POSS–PCL networks vary as a function of PCL arm lengths and temperature by using DMA analysis (Fig. 4). The storage modulus of all these four SMPs at glassy state possesses a similar order of magnitude values (Fig. 4a). At low temperature range (T < Tm), the storage modulus (E′) increases as increasing of the PCL chain lengths, which is in complete agreement with the conclusion obtained by Bothe et al.38 This phenomenon is due to the high level of crystallinity. Since there are many dangling ends those chains are easier to form crystals. The highest modulus is attributed materials from the 6000 g mol−1 prepolymer because the material has a higher crystallinity. Moreover, the increase of twining among the PCL chain with increasing arm lengths will potentially impose more positional restriction, which may be another reason for high storage modulus of POSS–PCL networks with higher arm lengths.38,39
tan
δ data indicate the viscoelastic properties of the sample tested with a peak at Tm of PCL. From the Fig. 4b, we can see tan
δ peak varies from 52 to 60 °C increasing the molecular weight of PCL, and this reveals a similar relationship with Tm obtained from DSC data. So we assert the transition temperature can be tuned by varying the PCL arm lengths. Comparing the curves of storage modulus and tan
δ versus temperature, all samples have a wide transition temperature region from 40 to 75 °C and the storage modulus drastically changed around the temperature of tan
δ peak, with sharp storage modulus changes of 2 orders of magnitude. This tremendous change in E′ has contributed to an excellent shape memory effect proved by previous literature.
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| Fig. 5 Tensile stress–strain curves of POSS–PCL networks with different PCL arm lengths at room temperature and at elevated temperature. | ||
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| Fig. 6 Cyclic tensile behaviour of POSS–PCL networks: (a) POSS-N2000, (b) POSS-N4000, (c) POSS-N5000, (d) POSS-N6000. | ||
It has been noted that stress for drawing in the first cycle is distinctly higher than subsequent cycles. The reason that the first cycle has higher draw stress is because more time was allocated for crystallization. In order to testify this assumption, we repeated the cyclic tensile test in two different times and the stress–strain curves of N = 1 are compared in Fig. S1.† It can be clearly seen that the N = 1 cycle are nearly repeated after three cycles. These observations differ from the reported explanations that the higher draw stress in the first cycle are ascribed to the occurrence of entanglement of PCL molecular chains and the breakage of covalent bonds due to polymer stretching. Beyond this, the generated stresses decreased with cycle number, which indicated the less resistance to SMP deformation. Cycle 2 and cycle 3 seemed almost identical, with a shape-fixity ratio of about more than 90% and nearly 98% recovery ratio upon heating. During each heating–stretching–cooling–unloading–recovery cycle, the maximum stress loaded on sample peaks at 1 MPa when heat is applied in these similar POSS–PCL networks. Noticeably, POSS-N6000 SMPs exhibited the highest value among the four networks, and this is due to a lower cross-link density resulted from an increased molecular weight between cross-links for these covalently cross-linked networks.
The ratio of shape fixity (Rf) and shape recovery (Rr) of each cycle are summarized in Table 2. The shape fixity ratio increases slightly with decreasing the molecular weight of the soft segment in the free strain recovery data. The enhancement in shape fixity resulted from cross-link density decreased from POSS-N2000 to POSS-N6000, which correspondingly made the ability of the soft PCL chain to maintaining the temporary or deformed shape slightly decrease. This is again a result of high level of crystallinity from dangling chains. Crystal region stores the elastic energy which will be converted to the recovery force in the shape recovery process. These phenomena are totally consistent with the observation reported previously for polyurethane-based and epoxy-based shape memory polymers.
Shape recovery (Rr) ratio also depended both on cycle number and PCL chain lengths of the investigated POSS–PCL networks. The recovery strain decreased and residual strain increased with proceeding cycle numbers. Moreover, the shorter PCL chain tended to return to its initial shape more easily. These phenomena may be attributed to the plastic deformation of PCL chain and the cumulative breakage of covalent bonds.
From POSS-N2000 to POSS-N6000 networks, PCL chain length plays a significant role both in the thermal properties and shape memory behaviour. The thermal response temperature or the recovery onset temperatures Tonset (from ∼53 to ∼60 °C) tended to increase with growing the molecular weight of PCL, which is in good accordance with the PCL melting temperatures of these four SMPs networks in the DSC analysis (Fig. 3). Once the surrounding temperature reaching the onset temperature, the PCL segments could no longer crystallize and the frozen stress started to release.
From the aforementioned conclusion, it is clearly shown that the material with the highest POSS moieties (POSS-N2000) possesses the most favourable shape memory behaviour evidenced by the highest shape recovery ratio and shape fixity ratio. The gradual increase of the PCL chain lengths resulted in the lowering of loading stresses of each cycles. The applied loading stress decreased with proceeding cycles for each investigated POSS–PCL network, and the major difference occurs between the first cycle and the continuing cycles.
During the stretching deformation, the cross-linked PCL network is deformed in the rubbery state and the constrained PCL chain starts to orientate in the direction of force. In this process, it is the cross-linked structure that provides the maximum tensile stress. Upon cooling samples to the room temperature after unloading, the newly formed crystallites induced by strain in the amorphous PCL part stabilize the temporary shape in deformed state, together with realignment and recrystallization of the existed crystallites. The freezing of these recrystallized PCL chains stores the elastic energy and endows the material with internal stress, which renders the material ability to recover to its original shape.
In the shape recovery process, all crystallites gradually melt once heating the sample above Tm, during which the potential stored energy and the conformational entropy of amorphous part start to release. The internal stresses drive the sample to finish the recovery process. In order to better understand the shape memory behaviour of the POSS–PCL networks, here the macroscopic shape memory effect of POSS-N5000 from the temporary folded three-dimensional box to permanent two-dimensional template was pictured in Fig. 8. When increasing the surrounding temperature of the box, each side of the box quickly opened until the box had recovered to its permanent shape. The self-deployment rate greatly depend on the surrounding temperature and it took approximately 6 seconds to for the box to transform to the original cross template at a temperature of 55 °C when a slow and obvious recovery process can be presented.
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| Fig. 8 Shape transition from the temporary folded shape to permanent cross template (the recovery process was conducted at 55 °C). | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra20431g |
| This journal is © The Royal Society of Chemistry 2016 |